Clack WS CI Series Owner's manual

Installation, Operation
& Maintenance Guide
Clack WS CI
Simplex Regenerating Systems
Including:
Softener
Crystal Right
(Iron & Manganese Removal)
Nitrate Removal
Colour Removal
(Organic Scavenger)
AquaMulti
Manual 017.4

2
Contents
1. Unpacking Instructions
2. Installation
Pre-installation checks
Fitting the distribution system
Adding the media
Fitting the valve
Brine tank connections
Hydraulic connections
DLFC (drain line flow control)
Injector
Electrical Connections
Quickstart
Programming the valve
3. Your System
Identifying your system
Softener setting sheet
Crystal Right CR100 setting sheet
Crystal Right CR200 setting sheet
Nitrate Removal setting sheet
Colour Removal setting sheet
AquaMulti setting sheet
4. Commissioning
Introduction
Regeneration
Service
5. Routine Maintenance
Weekly
Monthly
Yearly
6. Troubleshooting
Accessories
5303024075 Bypass (suitable for 1” connections)
5303024084 Auxiliary Micro Switch (for 1” & 1.¼” valves)
5303020005 Auxiliary Micro Switch (for 1.½” & 2” valves)
5303028632 Service Wrench
5303024087 Vertical Adaptor Assy (1” connections up to 14” vessel)
5303020765 No untreated water bypass 1” & 1. ¼” valves
5302036536 Motorised Alt Valve 1. ½” valve (can use as no untreated water bypass)
5303028622 Motorised Alt Valve 2” valve (can used as no untreated water bypass)
5303027234 2” Meter Assy

3
Thank you for purchasing this system. We are sure that it will provide you with trouble free
service for many years to come. Please use the following pages to assist you with the
assembly and installation of your new system.
1. Unpacking
PLEASE USE THE ACCOMPANYING PACKING DOCUMENTS TO CHECK THAT ALL
ITEMS ARE PRESENT AND CORRECT.
If any item is missing or damaged your carrier and supplier must be notified within 2 days of
receipt if a claim is to be made.
The main parts of the system include:
Salt
Brine tank
and lid
Brine elbow and bulkhead
connector
Drain line
Brine line
Overflow
Brine tube
and strainer
Brine Elbow
Valve
Upper
screen
Vessel
Riser
Lower
screen
Base

4
Note. Smaller Nitrate removal units are in self
contained cabinets, these have
been assembled in the factory
and do not require any assembly.
(see note after 2.1)
2. Installation
Please observe the local regulations concerning the installation of your system. Check that
you have allowed space for access to the unit for possible future maintenance. This
installation may require plumbing work and will require an electrical outlet to be fitted near the
system. Only attempt this if you have the necessary skills.
2.1 Pre-installation checks
The area needs to be level, frost free, have access to electricity and an open drain. Check the
incoming water quality is within any parameters specified for that media (contact your
supplier). In addition to this check the incoming water pressure is between 2 and 8 bar
(preferably approx. 4 bar) and the water temperature is between 3ºC and 45ºC.
If your system is a small cabinet unit proceed to section 2.6
2.2 Fitting the Distribution System
Fit the bottom distribution system into the vessel – the bottom screen should been pre glued
to the riser tube (fig A.1) (smaller systems). Alternatively if the system uses bottom laterals
these need to be assembled inside the vessel (fig A.2), Move the vessel in its final position as
it will be difficult to move once the media has been added.
Fig A.1 Fig A.2 Fig A.3

5
2.3 Adding the Media
Block the top of the riser tube to stop media getting down the tube.(see fig A.3). Add about
1/3 by volume of water to the vessel so when the media is poured in it doesn’t damage the
bottom distribution system. If you have been supplied gravel with your kit this should be
added first so it covers the bottom distribution system. Add the media supplied but make sure
there is approximately 30%. free space left above the media so when the system is
backwashed the media can expand into the space and allow any sediment or contaminants to
be backwashed away (there may be media left over). Unblock the riser tube.
2.4 Fitting the Valve
Add a small amount of silicone grease to the valve outer and inner o-rings (fig A.4 & 5).
Fig A.4 Fig A.5
If a top screen has been supplied this should be attached next.
Slide the valve onto the riser tube and gently push
it down onto the vessel treads. Screw the valve on
until you start to squeeze the main O ring and
then finally give the valve a final tighten by tapping
the rear side of the valve with the palm of your
hand (fig A.6)
Fig A.6

6
2.5 Brine Tank Connections.
Attach the brine line tubing to the brine tank and valve using the connectors fitted to the brine
tank (fig A.7), and valve (fig A.8).
Fig A.7 Fig A.8
Sizes may vary depending on the valve used, please note to use the poly insert if provided
with your specific valve.
2.6 Hydraulic Connections.
Connect your pipe work to the inlet / outlet connections; use the supplied tails provided for 1”
and 1.25” valves or direct BSP threaded connections on the 1.5” or 2” valves.
2.7 DLFC (drain line flow control)
This is possibly one of the most important components to check has been installed; this will
control the backwash flow rate and ensure the system will continue to function correctly. The
DLFC will either be fitted inside the drain line elbow, the 1” adaptor or in an external housing.
The larger external DLFC may have more than one flow controls fitted to gain the required
flow rate. See below pictures of the drain line housings.
¾” Elbow
Insert
1” External Straight 1.½” External

7
2.8 Injector
The injector is another important item in the
functioning of the system, please check that
it is fitted in the DN position and that the UP
position has been plugged. The injector colour
will vary depending on the size of the system,
this should be listed on the items list.
2.9 Electrical connections
To connect the power cable you need to firstly remove the
cover then remove the drive bracket assembly by pressing
up on the drive brackets release tabs and pulling towards
you, the drive bracket including software can now be lifted
away to reveal the back plate (fig A.9). Fig A.9
The power cable should be threaded through the back plate
And strain relief as shown in Fig A.9a
Fig A.9a
You can now re install the drive bracket into its original position.
Please make sure that this has been replaced correctly as this can cause problems at a
later date.
If fitting a MAV or NHBP locate the knock out on the back plate
Fig A.10 then remove the tabs at the bottom of the strain relief
on the back side of the back plate fig A.11 thread the cables
Fig A.12 and fit the cover Fig A13
Fig A.10
Fig A.11 Fig A.12 Fig A.13

8
You can now make connections to the PCB board.
Connect NHWB here marked Drive if used.
Connect power here marked 12V DC
When all connections have been made
the power can be turned on and
programming can take place.
Quick Start
2.10 Programming the Valves.
The valves are pre programmed with the exception of the time of day and the
hardness, Nitrate and Colour setting.
All adjustment should be made using the up and down arrows when the setting you
wish to adjust is displayed on screen.
Set Time of Day.
Press SET CLOCK.
Adjust the hours and press NEXT to adjust the minutes, press NEXT to return to the
normal TIME display.
Hardness setting / Nitrate / Colour setting.
Press NEXT and UP simultaneously for 3 seconds and release.
Set DISPLAY with ENGLISH flashing should appear.
HARDNESS with 340 should appear on screen.
Softener: Adjust as necessary to your incoming supply hardness in ppm CaCO3
this can be obtained by using a purchased hardness test kit or by
contacting your water supplier.
Crystal Right: Adjust as necessary to your incoming supply hardness in ppm CaCO3
+ 2 x Sodium level (ppm) if the Sodium level is unknown add 60 to the
total hardness + 1 x Fe Iron (ppm) & 1 x Mn Manganese (ppm).
Nitrate: Adjust as necessary to your incoming supply Nitrate reading in ppm.
Colour Removal: Set to regen on a timed basis (default every 2 days).
Press NEXT repeatedly until the display returns to the time of day.

9
2.11 Programming the Valves in case of memory loss.
Should the programming have been lost in transit the following instructions in
conjunction with the relevant setting sheet will allow you to re set them.
When the power has been connected the valve will display the software number and initialise
itself and then display TIME; you can then start to program the valve.
Selections are made using the UP and DOWN buttons until
the required setting is displayed: after each setting press
NEXT to continue.
Set Time of Day.
Press SET CLOCK.
Adjust the hours and press NEXT to adjust the minutes, press NEXT to return to the normal
TIME display.
Step 1: Cycle Sequence.
Press NEXT and DOWN simultaneously for 3 seconds and release.
The screen will display SOFTENING flashing!
Press NEXT and DOWN simultaneously for 3 seconds.
The screen should display SET 25, adjust as necessary (see setting sheet page?) Press
NEXT after each setting and set each setting accordingly until the display returns to TIME.
(See notes if fitting a untreated Water Bypass valve)
Step 2: System Setup.
Press NEXT and DOWN simultaneously for 3 seconds and release.
The screen will display SOFTENING flashing. Press NEXT.
The screen should display CYCLE 1, adjust as necessary (see setting sheet that corresponds
to your system!) Press NEXT and set each setting accordingly until the display returns to
TIME.
Step 3: Display Settings.
Press NEXT and UP simultaneously for 3 seconds and release.
HARDNESS with 340 should appear on screen. Adjust as necessary (see quick start section.
Press NEXT and set each setting accordingly. The Regen Time settings, have a factory
default of 02:00 am this can be adjusted if required the display will return to the time of day
after setting the regen time.

10
4202035013
Sno 03100137
Soft
1354-WS1CI
3. Your System.
3.1 Identifying your System.
Your System will have an identification label fixed to the control valve, this will look similar to
the picture shown here.
The information listed can be read as follows:
Stock Number: Manufacturers part number.
Serial No: Serial No.
Id Code: System type identification code (soft, CR100, CR200 Nitrate or
Colour).
Configuration: Vessel size, Valve type & Controller type.
Identify the settings from the chart in the programming section.
The valve is supplied pre programmed!
(excluding settings that need to be done on site)
The settings are listed in case there is a need to re
program the unit.
If you have any concerns or worries following the setting procedure please contact your
supplier who will help you through the set up procedures.
Using the above information to identify your system you can then select the
relevant setting sheet from the following pages.

11
Clack CI Valves Set up as SIMPLEX Softeners.
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Capacities calculated at 50g CaCO3 hardness removal per litre of resin,
Vessel Size 735 835 935 1035 1044 1054 1248 1354 1465 1465 1665 1865 2160 2469 3072 3672
Media Volume (litres) 14 20 25 30 40 50 60 75 100 125 150 200 250 350 500 700
Valve Size 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1.25" 1.25" 1.5" 2" 2" 2"
Step 1, Cycle Sequence,
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.3 1.3 1.5 2 2 2
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Set 5
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Cycle 2 Brine dn 54 54 54 68 60 70 62 64 86 86 71 84 61 66 81 72
Cycle 3 Rinse 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Cycle 4 Fill Kg 2 3 3.75 4.5 6 7.5 9 11.25 15 18.8 22.5 30 37.5 52.5 75 105
Cycle 4 Fill Mins 2" Only
7(4.2g) 10 (4.2g) 14 (4.2g) 16 (5.3g)
Cycle 5 End
Set Capacity Kg 0.7 1 1.25 1.5 2 2.5 3 3.8 5 6.25 7.5 10 12.5 17.5 25 35
Set Regen
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
Step 3, Display Settings.
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons,
Software version from 332.2
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
PPM
or (See note 7 for use)
Off
Backwash
Brine Draw dn
Rinse
Fill (Salt required)
End
or (See note 4 for options)
NORMAL
or (see note 5 for options)
or (see note 6 for options)
Off
Off
Alt Off
or (See note 1 for options)
or (See note 2)
Off
or (See note 3 for options)
Auto (automatic reserve calculation)
If 1.5 has been selected above an extra screen will show (Fill) select Kg
Default 2:
Set on Site (if SET REGEN is set to AUTO)
0 (not used)
14
Default :00
3.2 Softener.

12
3.3 Crystal Right 100.
Clack CI Valves Set up as SIMPLEX CR100.
All figures based on a calculated hardness of 100ppm using CR100 Crystal-Right
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Vessel Size 1044 1054 1252 1354 1465 1665 1865 2160 2469 3072 3672
Media Volume (cft) 1 1.5 2 3 4 5 6 7 11 19 24
Valve Size 1" 1" 1" 1" 1" 1" 1" 2" 2" 2" 2"
Step 1, Cycle Sequence,
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2 2 2 2
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Set 5
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash 5 5 5 5 5 5 5 5 5 5 5
Cycle 2 Brine dn 66 52 64 57 81 67 75 55 61 49 67
Cycle 3 Rinse 7 7 7 7 7 7 7 7 7 7 7
Cycle 4 Fill Kg 4 5 6.8 8.5 12 15.25 20.5 23.75 37.5 64.5 81.5
Cycle 4 Fill Mins 2" Only 9 14
12 (4.2g) 12 (5.3g)
Cycle 5
Set Capacity Kg 0.7 1.3 1.7 2.1 3 3.8 5.1 5.9 9.3 16.1 22.3
Set Regen
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
Step 3, Display Settings.
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons,
Calculation.
Hardness is calculated as follows: 1 x CaCO3 ppm + 2 x Na ppm + Fe ppm + Mn ppm 19/12/2018
End
Software version from 332.2
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
Alt Off
or (see note 1 for options)
Off
or (see note 2 for options)
PPM
Backwash
Brine dn
Rinse
Fill
Off
or (see note 6 for options)
Off
or (See note 7 for use)
Normal
or (See note 4 for options)
Off
or (see note 5 for options)
If 1.5 has been selected above an extra screen will show (Fill) select Kg
5
2:
:00
Set on site (See calculation below)
NA
Auto (Automatic reserve calculation)
or (See note 3 for options)

13
3.4 Crystal Right 200.
Clack CI Valves Set up as SIMPLEX CR200
All figures based on a calculated hardness of 100ppm using CR200 Crystal-Right
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Vessel Size 1044 1054 1252 1354 1465 1665 1865 2160 2469 3072 3672
Media Volume (cft) 1 1.5 2 3 4 5 6 7 11 19 24
Valve Size 1" 1" 1" 1" 1" 1" 1" 2" 2" 2" 2"
Step 1, Cycle Sequence,
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 2.0 2.0
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Set 5
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash 5 5 5 5 5 5 5 5 5 5 5
Cycle 2 Brine dn 66 52 64 57 81 67 75 55 61 49 67
Cycle 3 Rinse 7 7 7 7 7 7 7 7 7 7 7
Cycle 4 Fill Kg 4 5 6.8 8.5 12 15.25 20.5 23.75 37.5 64.5 81.5
Cycle 4 Fill Mins 2" Only 9 14
12 (4.2g) 12 (5.3g)
Cycle 5
Set Capacity Kg 1.1 1.7 2.2 2.8 4 5 6.8 7.9 12.4 21.5 27.1
Set Regen
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
Step 3, Display Settings.
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons,
Calculation.
Hardness is calculated as follows: 1 x CaCO3 ppm + 2 x Na ppm + Fe ppm + Mn ppm 19/12/2018
End
Software version from 332.2
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
Alt Off
or (see note 1 for options)
Off
or (see note 2 for options)
PPM
Backwash
Brine dn
Rinse
Fill
If 1.5 has been selected above an extra screen will show (Fill) select Kg
5
2:
:00
Off
or (see note 6 for options)
Off
or (see nonte 7 for use)
Set on site (see calculation below)
NA
Auto (Automatic reserve calculation)
or (see note 3 for options)
Normal
or (see note 4 for options)
Off
or (see note 5 for options)

14
Clack CI Valves Set up as SIMPLEX Nitrate Software version from 332.2
Capacities based on 20g No3 removal per litre of resin,
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Vessel Size 735 822 835 935 1035 1044 1054 1248/52 1354 1465 1665 1865 2160 2469 3072 3672 4278
Swan
Mistral
Swan Swan Swan
Media Volume (litres) 18 22 25 30 35 35 42 50 75 100 150 200 250 350 500 700 1000
Valve Size 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1.5" 2" 2" 2" 2"
Step 1, Cycle Sequence,
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 2 2 2 2
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Set 5
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Cycle 2 Brine dn 64 59 59 63 63 60 70 62 64 86 71 84 68 66 81 72 72
Cycle 3 Rinse 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Cycle 4 Fill Kg 3.05 3.7 4.3 5.1 5.1 6.05 7.1 5.5 12.8 17 25.5 34 42.5
Cycle 4 Fill Mins 2" Only
11 (4.2g) 16 (4.2g) 18 (5.3g) 25 (5.3g)
Cycle 5
Set Capacity Kg 0.36 0.44 0.5 0.6 0.7 0.7 0.84 1 1.5 2 3 4 5 7 10 14 20
Set Regen (Time Control)
Set Regen (Meter Control)
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
Step 3, Display Settings.
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons,
Note:
Brine Draw dn
See note below for information
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
or (see note 4 for options)
Off
Alt Off
or (see note 1 for options)
or (see note 2 for options)
Off
or (see note 3 for options)
Off for Time Control
Normal
End
End
If 1.5 has been selected above an extra screen will show (Fill) select Kg
PPM
Backwash
Entering the Nitrate level as PPM will provide a volumetric capacity of the system, if you need to increase the
capacity you can lower the PPM setting or increase the PPM setting to reduce capacity.
Rinse
25/06/2019
Off
Off
or (see note 5 for options)
or (see note 6 for options)
or (see note 7 for use)
Default: 2:
Default: :00
0 (not used)
If a Time version set to 3, if Metered set to 14
Set on Site using the Nitrate reading in ppm "if SET REGEN is set to AUTO"
Fill
Auto for Metered (Enter Nitrate level as PPM)
3.5 Nitrate Removal.

15
Clack CI Valves Set up as SIMPLEX Colour Removal
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Capacities calculated at 50g CaCO3 hardness removal per litre of resin,
Vessel Size 1035 1054 1252 1354 1465 1665 1865 2160 2469 3072 3672
Swan
Media Volume (litres) 25 50 50 75 100 150 200 250 350 500 700
Valve Size 1" 1" 1" 1" 1" 1.25" 1.25" 1.5" 2" 2" 2"
Step 1, Cycle Sequence,
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0 1.0 1.0 1.0 1.0 1.3 1.3 1.5 2 2 2
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Set 5
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash 5 5 5 5 5 5 5 5 5 5 5
Cycle 2 Brine dn 44 89 63 78 98 108 114 64 79 73 75
Cycle 3 Rinse 6 6 6 6 6 6 6 6 6 6 6
Cycle 4 Fill Kg 6.5 13 13 19.5 26 39 52 65 91 130 182
Cycle 4 Fill Mins 2" Only
17 (4.2g) 24 (4.2g) 27 (5.3g)
Cycle 5
Set Capacity Kg 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Set Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
Step 3, Display Settings.
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons,
Software version from 332.2
Default :00
or (see note 6 for options)
or (see note 7 for use)
or (see note 5 for options)
Brine Draw DN
Rinse
Fill (salt required)
Default 2:
Alt Off
or (see note 1 for options)
Off
or (see note 2 for options)
Default 340 (Not used)
0 (not used)
PPM
Backwash
28/07/2015
End
if 1.5 has been selected above and extra screen will show (Fill) seleck Kg
2 Days
Off
Off
Off
Off
3.6 Colour Removal (Organic Scavenger).

16
Clack CI Valves Set up as SIMPLEX Aqua Multi
Capacity based on 37 grams per litre @ 300ppm CaCO3
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Vessel Size 1044 1054 1252 1354 1465 1665 1865 2160 2469 3072 3672
Media Volume (Ltr) 37 37 50 62 75 100 125 150 300 450 650
Injector White White Blue Yellow Green Orange Lt Blue Lt Green Orange V3010-2D V3010-2E
DLFC usgpm 3.2 3.2 4.2 5.3 6.5 7.5 11 15 20 25 42
BLFC usgpm 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 2.2 2.2
Step 1, Cycle Sequence,
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 2 2
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Set 5
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash 12 15 15 15 15 15 15 15 15 20 20
Cycle 2 Brine dn 50 50 47 50 55 50 50 30 45 50 55
Cycle 3 Rinse 6 6 6 6 6 6 6 6 6 6 6
Cycle 4 Fill Kg 3.8 3.8 5 6.2 7.5 10 12.5 15 30 65
Cycle 4 Fill Mins 2" Only 16 24
Cycle 5
Set Capacity Kg 1.3 1.3 1.8 2.2 2.7 3.7 4.6 5.5 11.1 16.6 24
Set Regen
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
Step 3, Display Settings.
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons,
Software version from 332.2
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
Alt Off
or (see note 1 for options)
Off
or (see note 2 for options)
PPM
Backwash
Brine dn
Rinse
Fill
End
If 1.5 has been selected above an extra screen will show (Fill) select Kg
Auto (Automatic reserve calculation)
or (See note 3 for options)
Normal
or (See note 4 for options)
Set on site
NA
6
Off
or (see note 5 for options)
Off
or (see note 6 for options)
03/12/2015
2:
:00
Off
or (See note 7 for use)
3.7 AquaMulti

17
Notes for CI valves software version 332.2
Starting a manual Regeneration Press and hold the REGEN button until the motor starts.
Set a delayed regeneration Press the REGEN button (REGEN TODAY) will flash on screen) press
the REGEN button again to clear.
Advancing through a regeneration Press the REGEN button to move to the next stage of regeneration.
Doing a soft reset Press & Hold REGEB & NEXT for 3 seconds. (resets valve in error).
Doing a total reset Press & Hold REGEB & NEXT for 3 seconds, then press & hold the
UP & DOWN buttons togeter for 3 seconds. (resets valves history).
Changing the service display Press NEXT to toggle to the next available display.
Note Options
1Off
ALT A
ALT B
SYS
SEPS
nHbP
2Off
dpon0
dPdEL
Hold
3Auto
OFF
M³
4NORMAL
On 0
Normal on 0
5OFF
Time on
L Softening on
6OFF
Time on
L Softening on
Error
7
8OFF
Delay
8a PrE
9PrE
depleted to 10%.
A pre sinse can be set to rinse the next cylinder before going into service (1" 2" & 1" TT)
A pre rinse can be set if required of up to 20 min duration.
Add the KG of salt added to the brine bin each fill, doe's not show for 1.5 & 2" valves.
L Softening Regen on
Standard setting.
The last two cycles can be delayed (Rinse & Fill) this delays untl the on line unit is
L Softening Regen on
Activates in service after a set number of litres for a set time and deactivates after
a set period of flow stops.
As above but during regeneration.
Activates whenever the valve enters an error mode.
Activates in service after a set number of litres for a set time and deactivates after
a set period of flow stops.
As above but during regeneration.
Feature not used.
Activates after a set time from the start of a regeneration for a set period of time.
Regenerations will occur immediately when capacity reaches zero.
Regeneration will occur at the preset time when volume is below the reserve or if
volume is below the reserve after 10 minutes of no water usage.
Feature not used.
Activates after a set time from the start of a regeneration for a set period of time.
Capacity is automatically calculated and a reserve will be estimated.
Regenerations will be controlled from the day override setting (user settings)
Regeneration will occur immediately when the set capacity has expired.
If off or M³ is selected the hardness setting will not display in settings.
Regenerations will occur at the pre set time. (not available on alternating duplex)
Feature not used (standard setting) If used the following options are available)
If the contact is closed it will initiate an immediate regeneration.
If the contact is closed it will initiate a delayed regeneration.
If the contact is closed a regeneration will be prevented.
Feature not used (standard setting)
Set on primary valve is using a standard duplex alternating systen (Duplex only)
Secondary valve if using a standard duplex alternating system (Duplex only)
If being used with a system controller.
Used if a separate source MAV is being fitted (requires 3 way Mav valve)
Used if a No Untreated Water valve is being fitted (no untreated water during regen)
Notes:

18
4. Commissioning the System
4.1 Introduction.
With the system fully plumbed and the valve programmed commissioning can start.
4.2 Regeneration.
When the system is fully functional the regeneration will happen at the pre-set time (see
programming the valve section). However, running a manual regeneration during
commissioning is the best way of removing air from the system, bedding in the resin and
flushing the system through.
Make sure the water inlet and outlet are closed. Press and hold the regeneration button for 3
seconds. The piston will move to the backwash position. Slowly half open the water inlet to
the system, and then slowly open the outlet to allow the air to be purged from the system.
Once this has been done you can fully open the inlet and outlet and allow the system to
continue through the regeneration cycle, this will allow you to check for leaks and also purge
any remaining air from the system. After a backwash the system will move through a brine
draw routine, rinse and fill before stopping in the service position.
For new systems or after a media change it maybe necessary to run two regenerations to fully
charge the media (check the water at the end of the backwash is running clear).
To initiate a delayed regeneration press the regeneration button once quickly this will start
flashing Regen Today in the bottom left corner of the screen and the system will regenerate at
the pre-set regeneration time. If you wish to cancel this just press the regeneration button
again and the display will disappear.
To initiate an immediate regeneration press and hold the regeneration button until the valve
motor starts to turn.
If during a regeneration cycle you need to skip through the cycle this can be done in the
following way. To skip to the next stage quickly press the regeneration button and this will
take it to the next stage of the regeneration, this can be repeated to get to the end of the
regeneration cycle.
4.3 Service.
Water flows into the valve at the top, down through the media and then up through the ‘riser’
tube in the middle of the vessel. As the water travels through the media the ion exchange
takes place. The controllers are set to automatically regenerate on capacity.
The display on the control can show either of the following; Time, current flow in litres per
minute or remaining capacity, this can be changed by pressing the NEXT button.

19
5.Routine Maintenance
Your system is designed to run with the minimum of maintenance and does not normally
require much adjustment.
Weekly
Check the salt level (this may need to be done more regularly dependant on
consumption) The salt level should always be above the water level.
Check there is no sign of damage or leaks,
Check the quality of the treated water.
Monthly
Check the quality of the incoming water to see if it has changed significantly.
Yearly
Check for leaks or damage.
Soda Ash Regeneration CR100 & CR200 units only )
Soda Ash Regeneration (CR100 & CR200 Only)
GUIDELINES FOR THE USE OF SODA ASH AS A REGENERANT IN
CRYSTAL –RIGHT INSTALLATIONS
Crystal Right is a well proven iron and manganese reduction media. Provided that the guidelines are followed
with regard to the water analysis and selecting the correct grade and volume of media, then problems are rare.
However there can be certain ground conditions where dissolved gases in the raw water may lead to a reduction
in operating capacity.
During the normal service run gases present in ground water will be absorbed by the Crystal Right, and most of
these gases are released during the standard brine regeneration. However some gases [especially CO2] may
not be and stay retained in the crystals. This leads to a small reduction in Crystal-Right’s exchange capacity per
cycle which after a while can lead to a significant decrease in the exchange capacity of the unit.
To reverse the loss of capacity we have to carry out a regeneration that will release the remaining elements
retained by the crystals that have not been removed by the standard brine regenerations. The way we can
achieve this is to do regeneration with Sodium Carbonate [Na2CO3] which is also known as Soda Ash.
To reverse capacity loss we would suggest ‘shock treatment’ regeneration with Soda Ash followed by further
routine regenerations at set intervals to prevent a further build up of problem elements on the crystals. It can also
be beneficial to periodically regenerate Crystal-Right units that are working satisfactorily with Soda Ash purely as
a preventative measure; it will be beneficial to the crystals.
Soda Ash Regeneration Procedure As a Routine Maintenance
Soda Ash is a powder which needs to be dissolved in water to make a liquid that can be drawn into the unit
during a regeneration cycle, warm water will dissolve the Soda Ash faster, stirring the mixture also helps to
dissolve it. Once the measured amount has been dissolved it is added to the brine solution in the brine tank and
regeneration is initiated, during the injection cycle the mixture of brine and liquid soda ash will be drawn into the
Crystal-Right bed in the normal way. If the brine tank is fitted with a brine well you can ensure the liquid soda
ash makes direct contact with the brine by introducing it via the top of the brine well.

20
Vessel Crystal Right Soda Ash Dissolved
Size Volume Ammount In Water
1044 1.0 CU,FT 400 Gramms 2 Ltrs
1054 1.5 CU,FT 600 Gramms 3 Ltrs
1252 2.0 CU,FT 800 Gramms 4 Ltrs
1354 2.5 CU,FT 1.0KG 5 Ltrs
1465 3.5 CU,FT 1.4KG 7 Ltrs
1665 4.5 CU,FT 1.8KG 9 Ltrs
1865 6.0 CU,FT 2.4KG 12 Ltrs
2160 7.0 CU,FT 2.8KG 14 ltrs
2469 11 CU,FT 4.4KG 22 Ltrs
3072 19 CU,FT 7.6KG 38 Ltrs
3672 26 CU,FT 10.4KG 52 Ltrs
CRYSTAL RIGHT SODA ASHREGENERATION CHART
Mixing theSoda Ash with warm waterwill dissolvethe granuals quicker
Soda Ash Shock Treatment
The Soda Ash is prepared in the same way and to the same strength as the routine procedure, the difference
being during the shock procedure it is drawn direct from the container it is prepared in. The easiest way to do
this is to disconnect the regular brine draw tube from the brine elbow, re-connect a piece of flexible tube to the
elbow the other end of which is put into the Soda Ash solution.
I. The first stage of the shock treatment is to backwash the unit for the standard length of time
II. After the backwash the liquid soda ash is drawn into the bed as per the above guidelines, immediately
all the soda ash solution has been drawn into the valve the original brine line is re attached to the brine
elbow and the brine draw initiated and the standard regeneration cycle allowed to run its course.
III. Important When using the shock method monitor the pH of the rinse water going to drain, if CO2 is
being released from the Crystal-Right the pH of the rinse water will drop, the lower the pH the more gas
is being released from the crystals.
What Concentration and how much Soda Ash
The correct solution strength is made by dissolving 200 grams of Soda Ash in 1 litre of water. Each cubic foot of
Crystal Right will require 2 Litres of Soda Ash solution for regeneration.