Clack WS15P Quick start guide

Water Specialist
WS15P Control Valve
Parts and Service Manual
HYDROCARBONS SUCH AS VASELINE®, PETROLEUM JELLY, KEROSENE, BENZENE,
GASOLINE, ETC., WILL DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC
COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS
TO LEAK. DO NOT USE CLACK CONTROL VALVE PRODUCT(S) ON WATER SUPPLIES
THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.

Page 2 WS15P Parts and Service Manual

WS15P Parts and Service Manual Page 3
Table of Contents
General Specifications ........................................................................................................................................................ 4
Drive Cap Assembly, Pistons, Stack Assembly, Main Body .............................................................................................. 5
Regenerant Components ..................................................................................................................................................... 6
Injectors............................................................................................................................................................................... 7
Injector Flow Graphs - U.S. Units ...................................................................................................................................... 8
Injector Flow Graphs - Metric Units................................................................................................................................... 9
Fitting Kits ........................................................................................................................................................................ 10
Drain Line Flow Control Washers .................................................................................................................................... 11
Troubleshooting Procedures ............................................................................................................................................. 12

Page 4 WS15P Parts and Service Manual
General Specifications
Minimum/Maximum Operating Pressures 20 – 125 psi (138 kPa – 862 kPa)
Minimum/Maximum Operating Temperatures 40° - 110° F (4° - 43° C)
Power Adapter:
Supply Voltage
Supply Frequency
Output Voltage
Output Current
U.S.
100VAC to 120VAC
50/60 Hz
15VDC
500 mA
International
200VAC to 240VAC
50/60 Hz
15VDC
500 mA
Service flow rate 60 gpm @ 15 psi drop (227 lpm, 13.6 m3/h)
Backwash flow rate 43 gpm @ 25 psi drop (163 lpm, 9.8 m3/h)
Meter:
Accuracy
Flow Range
+5%
0.75 – 75 gpm (2.8 – 284 lpm)
Inlet/Outlet 1.5” Male NPT or BSPT
Drain line 1” Male Elbow NPT or 1" BSPT
Brine line ½” OD polytube compression
Tank connection 4”-8 UN
Height from top of tank 10.75”
PC board memory Nonvolatile EEPROM
Valve material Glass filled composite
Regenerant/chemical compatibility Sodium chloride, potassium chloride, potassium
permanganate, sodium bisulfite, chlorine and chloramines
Regeneration Downflow or upflow
Tank applications 12” – 24” diameter

WS15P Parts and Service Manual Page 5
Drawing No. Order No. Description Quantity
1 V3004 WS1 DRIVE CAP ASSEMBLY 1
2 V3135 O-RING 228 1
3V3407 WS125/15 PISTON DOWNFLOW ASSEMBLY (AMBER) 1
V4042 WS112/15 PISTON UPFLOW ASSEMBLY (BLACK)
4 V3174* WS1 REGENERANT PISTON 1
5 V3430-01 WS1.5 SPACER STACK ASSEMBLY 1
6 D1300 TOP BAFFLE DIFFUSER 1.5/55MM 1
7 V3419 O-RING 347 1
8V4400-NPT WS15P NPT BODY ASSEMBLY 1
V4400-BSPT WS15P BSPT BODY ASSEMBLY
9V4430-01 WS15P FTG ASY QC TO NPT 1 set of 2
V4430-02 WS15P FTG ASY QC TO BSPT
10 V3641 O-RING 225 FOR VALVE BODIES WITH NPT THREADS 1
V3441 O-RING 226 FOR VALVE BODIES WITH BSPT THREADS 1
*V3174 Regenerant Piston not used for Backwash Only valves. Use V3010-15Z Injector Plug and V3195-01 Refill Port Plug Assembly.
WS1.5P Drive Cap Assembly, Pistons, Stack Assembly, Main Body
1234
5
9
8
9
10
7
6
Black o-ring retainer is NPT
Grey o-ring retainer is BSPT

Page 6 WS15P Parts and Service Manual
WS15P Regenerant Components
1
Drawing No. Order No. Description Quantity
1 H4615 RETAINING CLIP 1
2 V3498 WS15 BRINE ELBOW ASY W/RFC ½ 1
3 V3195-01 REFILL PORT PLUG ASY 1
4V4430-04NPT WS15P NPT DRAIN KIT 1
V4430-04BSPT WS15P BSPT DRAIN KIT
2
3
4

WS15P Parts and Service Manual Page 7
WS 1.5” Injectors
WS15P Regenerant Components
Drawing No. Order No. Description Quantity
1 V4349 WS15P INJECTOR CAP 1
2 V3152 O-RING 135 1
3 V4120 INJECTOR SCREEN 1
4 V4350-15Z WS15P INJECTOR FEED PLUG 1
5 V3010-15Z WS15 INJECTOR PLUG ASY 1 or 2
6 V3010-15X WS15 INJECTOR ASY 1 or 0
4
1
2
3
5
6
1
2
Drawing
No. Order No. Description Nozzle Color
Downflow
Typical Tank
Diameter1
Quantity
1
V3010-15B WS1.5 Injector Asy B Violet 12”
1
V3010-15C WS1.5 Injector Asy C Red 13”
V3010-15D WS1.5 Injector Asy D White 14”
V3010-15E WS1.5 Injector Asy E Blue 16”
V3010-15F WS1.5 Injector Asy F Yellow 18”
V3010-15G WS1.5 Injector Asy G Green 21”
V3010-15H WS1.5 Injector Asy H Orange 24”
2 V3010-15Z WS1.5 Injector Plug NA
V3010-15B through V3010-15H injectors include one V3416 o-ring 012 (lower) and one V3171 o-ring
013 (upper).
For upflow brine applications, it is recommended that the injector be downsized two tank sizes
minimum. Refer to the injector graphs for verifying proper selection.

Page 8 WS15P Parts and Service Manual
0.2
0.4
0.6
0.8
1
1.2
1.4
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Total
Slow Rinse
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Slow Rinse
Total
Draw
ORDER NO. V3010-15B
VIOLET
WS 1.5” Injector Flow Graphs - U.S. Units
ORDER NO. V3010-15C
RED
ORDER NO. V3010-15D
WHITE
0.5
1
1.5
2
2.5
3
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Total
Slow Rinse
Draw
ORDER NO. V3010-15E
BLUE
ORDER NO. V3010-15B
VIOLET
ORDER NO. V3010-15F
YELLOW
ORDER NO. V3010-15G
GREEN
0.5
1
1.5
2
2.5
3
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
1
1.5
2
2.5
3
3.5
4
4.5
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
1
2
3
4
5
6
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
1
2
3
4
5
6
7
20 40 60 80 100 120
Pressure (psi)
Flow Rate (gpm)
Draw
Slow Rinse
Total
ORDER NO. V3010-15H
ORANGE

WS15P Parts and Service Manual Page 9
ORDER NO. V3010-15B
VIOLET
WS 1.5” Injector Flow Graphs - Metric Units
ORDER NO. V3010-15C
RED
ORDER NO. V3010-15D
WHITE
ORDER NO. V3010-15E
BLUE
ORDER NO. V3010-15F
YELLOW
ORDER NO. V3010-15G
GREEN
ORDER NO. V3010-15H
ORANGE
0.5
1.5
2.5
3.5
4.5
5.5
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Total
Slow Rinse
1
2
3
4
5
6
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Slow Rinse
Total
Draw
2
4
6
8
10
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Total
Slow Rinse
Draw
2
4
6
8
10
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
2
4
6
8
10
12
14
16
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
4
8
12
16
20
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total
5
9
13
17
21
25
100 200 300 400 500 600 700 800 900
Pressure (kPa)
Flow Rate (lpm)
Draw
Slow Rinse
Total

Page 10 WS15P Parts and Service Manual
Fitting Installation Instructions:
• Installation fittings are designed to accommodate minor plumbing
misalignments, but are not designed to support the weight of a system or the
plumbing.
• Teflon tape must be used on the fitting threads.
• Slide nut on first, then the split ring and o-ring.
• Hand tighten the nut only.
HYDROCARBONS SUCH AS VASELINE®, PETROLEUM JELLY, KEROSENE, BENZENE,
GASOLINE, ETC., WILL DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC
COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO
LEAK. DO NOT USE CLACK CONTROL VALVE PRODUCT(S) ON WATER SUPPLIES THAT
CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.
Clack Order No. V4430-01
Description: WS15P QC to NPT Fitting Kit
Drawing No. Order No. Description Quantity
1 V4353 WS15P QC TO NPT FITTING 2
2 V4344 WS15P QC NUT 2
3 V4345 WS15P SPLIT RING 2
4 V4367 O-RING 222 2
2
3
4
1
Clack Order No. V4430-02
Description: WS15P QC to BSPT Fitting Kit
Drawing No. Order No. Description Quantity
1 V4355 WS15P QC TO BSPT FITTING 2
2 V4344 WS15P QC NUT 2
3 V4345 WS15P SPLIT RING 2
4 V4367 O-RING 222 2
2
3
4
1
Clack Order No. V4430-03
Description: WS15P QC to QC Fitting Kit
Drawing No. Order No. Description Quantity
1 V4354 WS15P QC TO QC FITTING 1
2 V4344 WS15P QC NUT 2
3 V4345 WS15P SPLIT RING 2
4 V4367 O-RING 222 2
2
3
4
1
Fitting Kits