Clarke CFC100 Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC12/22 Rev 5
FOLDING CRANE
MODEL NO: CFC100
PART NO: 7611005

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INTRODUCTION
Thank you for purchasing this CLARKE Hydraulic Crane.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.
SPECIFICATION
Please note that the details and specifications contained herein are correct
at the time of going to print. However Clarke International reserve the right to
change specifications at any time without prior notice.
Position 1 Position 2 Position 3 Position 4
Lifting Capacity (kg) 1000 750 500 250
Max Lift Height (mm) 1815 1880 1945 2010
Min. Lift Height (mm) 900 990 1080 1170
Overall Width (mm) 1030
Width Between Legs (mm) 890
Height of Legs 150
Weight (kgs) 74

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GENERAL SAFETY RULES
1. Always read instructions before setting up the equipment and before use.
2. Always inspect the crane before use to ensure it is correctly assembled and
in good condition, and replace any damaged or worn parts.
3. When replacing parts, use only those supplied by Clarke International.
4. Never exceed the safe working load capacities specified on the jib for
each position (as marked on the jib).
IMPORTANT: If the load capacity label becomes worn or illegible, contact
Clarke Parts and service department, on 0208 988 7400 for a replacement.
5. Only use chains, slings, hooks etc. with a rated capacity equal to, or
greater than that of the load. Check that they are secure and will not slip
under load.
6. Only use the crane on a flat, solid, level surface that is capable of bearing
the weight of the load.
7. Lower the load as much as possible before moving the crane. Do not use
the crane to transport loads.
8. Use appropriate safety equipment, such as protective footwear, when
using this crane.
9. Ensure the crane operator is trained in both operation and safety aspects.
10. Do not allow the load to swing or drop suddenly.
11. If the crane has been subjected to an abnormal load or shock, it should be
removed from service immediately and fully inspected by qualified
personnel.
12. Ensure that the crane is properly maintained and lubricated at all times,
and that corrosion is not allowed to weaken any component.
13. Do not use around children or untrained persons.
14. This is a heavy item. Take care when moving.
15. Do not use this crane to lift people.
16. Do not work under any suspended load.
WARNING: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

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PARTS SUPPLIED
Unpack the crane on to a clean flat area of hard standing, and visually
inspect components to ensure that no damage was suffered in transit. Should
any damage be apparent, please contact your Clarke dealer immediately.

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COMPONENT PARTS LIST
No Description No Description
1 Chain and hook assembly 19 Pump handle
2 Bolt M12x80 20 Main support post
3FlatwasherM12 21Ram
4 Lockwasher M12 22 Bolt M16 x 90
5 Nut M12 23 Nut M8
6 Jib extension 24 Castor wheel
7Jib 25Chain
8 Bolt M14 x 100 26 Lock Pin
9 Flat washer M14 27 R-clip
10 Nut M14 28 Base
11 Bolt M16 x 70 29 Pin assembly
12 Flat washer M16 30 R-clip and chain
13 Nut M16 31 Left leg
14 Handle grip 32 Right leg
15 Bolt M16x110 33 Bolt M14x85
16 Bolt M8x20 34 Lockwasher M8
17 Lock was he M8 35 5” wheel
18 Handle 36 Bushing

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ASSEMBLY
1. Fit the castor (24) to the base
(28) using 4 bolts (16), lock
washers (17) and nuts (23).
2. Repeat for both castors.
3. Slide the right leg (32) into the
base (28) as shown, line up the
holes and insert two lock pins (26).
4. Repeat the procedure for the left
leg (31).
5. Secure the pins using the R clips
(27) and small chains (25).
• Make sure the chain
passes through the loop
shown on the left.
6. Attach the main support post (20)
onto the base assembly (28) using
five bolts (8), five washers (9) and
five nuts (10).

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7. Fix the ram (21) into position using
bolt (22), washer (12) and nut (13
8. Attach the jib (7) to the top of the
main support post (20) using bolt
(15), washer (12) and nut (13).
9. Connect the top of the ram (21)
to the jib (7) as shown using bolt
(11), washer (12) and nut (13).
NOTE: The ram may require
extending to facilitate
assembly, see page 8.
10. Slide the jib extension (6) into the
jib (7), use the pin assembly (29)
to lock it into the required position
The pin is secured by inserting the
attached R clip into the small hole at
the other end of the pin.
11. Pass the last link of the chain and
hook assembly (1) through the
hole on the bottom of the jib
extension (6). Secure the chain
using bolt (2), washer (3), lock
washer (4) and nut (5).
12. Connect the handle (18) to the
rear of the main support post (20)
using four bolts (16), and four lock
washers (17).

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OPERATION
RAISING THE JIB
Important;- Make sure that the hook
is directly above the point of lift,
which in turn is directly above the
centre of gravity of the load.
1. Use the end of the pump handle
(19) to close the valve by turning it
fully clockwise.
• It should be hand tight, do not
overtighten.
2. Return the pump handle (19) to
the pump linkage and pump the
handle until the crane reaches
the desired height.
LOWERING THE JIB
1. Use the end of the pump handle
(19) to turn the valve
anticlockwise VERY SLOWLY.
• The speed of lowering the load
is controlled by how much you turn the valve.
EXTENDING THE JIB
1. Raise the jib until horizontal.
2. Remove the locating pin assembly
(29) & withdraw the pin.
3. Reposition the jib extension to the
desired length.
4. Replace the pin assembly (29)
ensuring the ‘R’clip is firmly in place
NOTES:
During transit or storage, it is possible
that an air pocket may have developed within the hydraulic ram, and the ram
action may therefore appear to be ‘spongy’. As the ram is self bleeding, any
air will be dispelled and the ram action normalized by fully raising and
lowering the jib a few times. Should the jib not reach its full height, the oil level
should be checked, as described in the Maintenance section.

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STORAGE
ALWAYS get assistance when folding the crane into its storage configuration.
1. When storing, the stabiliser must be locked in the down position. You may
need to tilt the crane back slightly to position the stabiliser correctly.
2. With an assistant supporting the crane, pull out the ‘R’ clip (27), which
secures the front leg lock pin, then pull out the lock pin.
3. Raise the leg up to the storage position.
4. Replace the leg lock pin (26), through the hole
provided in the frame so that the leg is locked in
the up position,
5. Replace the ‘R’ clip to secure the locking pin.
6. The pump handle (19) is housed in a bracket on
the side of the main support post (20).
7. Once the crane is folded use extreme care when
moving it to the storage location.
STORAGE WARNINGS
1. The crane MUST be firmly secured to a wall or
fixed location when not in use.
2. Use a strong strap or chain or suitable restraint to
prevent any accidental movement.
3. Test that the crane is firmly secured before leaving it in its storage location.
Alternatively you can lay the crane down and store it flat.
Always secure the jib in its lowest position.
During use
The stabiliser should be placed in the
up position and locked in place
using the heavy duty R Clip (30)
During storage
The stabiliser should be placed in the
down position and locked in place
using the heavy duty R Clip (30)

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MAINTENANCE
GENERAL
1. Always store the crane with the jib in its lowest position. This prevents any
possibility of corrosion to the ram.
2. Do not leave the crane exposed to the elements. Keep under cover.
3. Do not attempt to adjust or tamper with the ram assembly, there are no
serviceable parts. Contact your Clarke service department for servicing.
4. Always visually inspect the crane before use to ensure that all parts are
correctly located and secure. Check for hydraulic leaks, signs of damage
or worn parts and check the wheels and castors for serviceability.
5. A slight dampness on the ram is normal but where leakage is apparent the
ram seals must be renewed. Consult your Clarke service department.
EVERY THREE MONTHS
1. Pins and bolts should be removed and inspected for wear, deformation or
cracks. If any are apparent, the pin or bolt should be renewed.
2. Check the hydraulic ram operation and check the hydraulic oil level.
ANNUALLY
The crane should be fully inspected annually by a competent person.
1. Check wheels and castors to ensure they move freely without undue wear
to their bores and that the wheels are not cracked or damaged.
2. Remove any rust or corrosion and repaint to prevent further corrosion.
3. Ensure that all decals and warning labels are in place and legible.
HYDRAULIC OIL
It may be necessary from time to time to top up the oil level as follows.
1. Lower the jib to its lowest position and remove the bolt that joins the ram
(21) to the jib (7).
2. Rest the ram against the main support post and raise and prop up the jib
(7). Use a cable or similar ensure the ram does not drop.
3. Remove the vent plug from the side of the ram.
4. Top up the oil until it is level with the hole before replacing the vent plug.
• We recommend that the hydraulic oil is changed after every 100
hours of operation using Clarke hydraulic oil (part number 3050830).
• Do not mix different types of oil.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
DECLARATIONS OF CONFORMITY