Clarke STRONG-ARM CCL2250 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC-01/23
HYDRAULIC CAR LIFT
MODEL NO: CCL2250
PART NO: 7610146

2
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INTRODUCTION
Thank you for purchasing this CLARKE Car Lift. Before attempting to operate
this product, it is essential that you read this manual thoroughly and carefully
follow all instructions given. In doing so you can look forward to the product
giving you long and satisfactory service.
SPECIFICATIONS
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
Model Number CCL2250
Rated voltage 230V - 50Hz
Current 5.5A
Ingress protection rating IP55
Maximum Safe Load 2268 kg
Minimum Table Height 75 mm
Maximum Frame Height 434 mm
Maximum Lifting Height 440/470mm
Net lifter weight 19.6 kg each
Pump unit weight 38.5kg
Table dimensions 1770 x 280 x 80mm
Operating temperature range -20oC - +50oC
Hydraulic fluid volume 2 L
Hydraulic fluid type ISO-15
Pump max working pressure 23Mpa/3335psi
Hydraulic hose length (each) 3810mm

3
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [email protected]
GENERAL SAFETY RULES
LIFTING OPERATIONS AND LIFTING EQUIPMENT REGULATIONS 1998
This lift may fall within the scope of LOLER. It is the owner’s responsibility to
determine whether or not it does and, if so, to comply with any applicable
requirements in LOLER, for having the lift thoroughly examined.
WORK ENVIRONMENT
1. Keep the work area clean, tidy and well lit. Cluttered and dark areas invite
accidents.
2. DO NOT operate in explosive atmospheres such as in the presence of
flammable liquids, gases or dust. Powered products create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operating this equipment.
Distractions can cause you to lose control.
4. NEVER leave this lift unattended whilst there is a load on it unless it is
mechanically locked using the safety bars fitted.
5. ALWAYS use the lift on a solid, flat, level surface capable of supporting the
weight of the lift and vehicle.
PERSONAL SAFETY
1. ENSURE the operator is trained in both operational and safety aspects of
using this product.
2. Stay alert, watch what you are doing and use common sense when
operating a lift. DO NOT use while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention may result in
personal injury.
3. DO NOT overreach. Keep proper footing and balance at all times.
4. Dress properly. DO NOT wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
5. ALWAYS use appropriate safety equipment when using this lift.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

4
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
ELECTRICAL SAFETY
1. Power plugs must match the outlet. NEVER modify the plug in any way. DO
NOT use adapter plugs with earthed (grounded) power products. Correct
plugs and matching outlets will reduce the risk of electric shock.
2. DO NOT abuse the cable. Keep the cable away from heat, oil, sharp edges
or moving parts. Damaged or entangled cables increase the risk of electric
shock.
3. The power pack is protected to IP55 standards but outdoor use in all
weathers is not recommended.
4. If operating outdoors, use an extension cable suitable for outdoor use. Use
of a cable suitable for outdoor use reduces the risk of electric shock.
TABLE LIFT-SPECIFIC SAFETY PRECAUTIONS
1. ALWAYS inspect the lift before use to ensure it is in good condition and
replace any damaged or worn parts.
2. NEVER exceed the safe working load and only use the lift for its intended
purpose.
3. NEVER use the lift if it has been subjected to an abnormal load or shock. It
should be removed from service immediately and fully inspected by
qualified personnel before being passed as serviceable before being used
again.
4. NEVER rely on the hydraulic rams to support the lifting tables when loaded.
5. NEVER crawl or reach under either lifting table unless mechanically locked
using the safety bars fitted.
6. ALWAYS use the locking bars to hold the tables in one of the positions
provided.
7. NEVER raise a load directly on the frames. Always use the rubber lift blocks
provided.
8. All hose couplings must be securely connected before using the
equipment and never be disconnected during use due to the stored
hydraulic pressure in the hoses.
9. Ensure that the vehicle is equally balanced on the lift. If the vehicle to be
lifted is not correctly positioned there is a risk of it falling which could cause
serious personal injury and/or damage to property.
10. Before lifting, check that the lifting frames are correctly positioned under
the vehicle and as parallel as possible, that nobody is partly under the
vehicle being lifted, that the lifting frame ‘safety locking bars’ are turned
outwards and that there are no obstructions around or above the vehicle.
11. Familiarise yourself with the lift and its controls by raising and lowering it a
few times without a load. DO NOT raise to the maximum height without a
load – only raise it to the lower locking position.

5
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [email protected]
12. DO NOT lower the vehicle if wheels or tyres have been removed. There
must be space between the ground and the load that is to be lifted, in
order to raise the lifting frames slightly before lifting the load. The lift cannot
lift a full load from a fully lowered position.
13. For optimum load stability, always place the two lifting frames as parallel
with each other as the vehicle’s lifting points permit.
14. NEVER attempt to drive the vehicle up onto the lift as this will damage the
lifting frames.
15. ALWAYS keep clear of pinch points when the components are moving.
16. NEVER leave the lift unattended if it is not fully lowered or locked in the
lower or upper locking position. Scissor lifts are designed to only hold loads
with the locking bars in the safety locking positions.
17. ALWAYS use spare parts supplied by CLARKE International. Using non-
standard parts could be extremely dangerous.
Please keep these instructions in a safe place for future reference.
ENVIRONMENTAL PROTECTION
DO NOT dispose of this product with general household waste. All tools,
accessories and packaging should be sorted, taken to a recycling centre and
disposed of according to the laws governing Waste Electrical and Electronic
Equipment.
Through the purchase of this product, the customer is taking on the obligation
to deal with the WEEE in accordance with the WEEE regulations in relation to
the treatment, recycling & recovery and environmentally sound disposal of
the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

6
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
•TheBlue wire must be connected to the terminal marked Nor
coloured Black.
•TheBrown wire must be connected to the terminal marked Lor
coloured Red.
•TheYellow and Green wire must be connected to the terminal
marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If in any doubt, consult a qualified
electrician. DO NOT attempt any repairs yourself.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE MACHINE TO THE
MAINS SUPPLY.
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

7
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [email protected]
OVERVIEW & INVENTORY
1. Filler plug for hydraulic fluid
2. Hydraulic fluid reservoir
3. Long hydraulic hoses with couplers (x2)
4. Lifting frames (x2)
5. Safety lock bar (x2)
6. Short hydraulic hoses with couplers (x2)
7. Rubber lifting blocks 55mm (X4) and 75mm (x4)
8. Remote control
9. Hydraulic power unit
10. Positioning handles
11. Sealing plug for hydraulic reservoir

8
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
UNPACKING
Unpack the components and remove packing materials. Check to ensure
that no damage has occurred during transit. Before proceeding, please
check contents against the inventory list and immediately advise the CLARKE
dealer where you purchased the product if any parts are missing. Refer also to
the inventory on page 7.
ASSEMBLY & PREPARATION
Unpack the equipment, laying out the loose items using a clean, level area.
NOTE: On delivery, there will be no hydraulic fluid in the fluid reservoir of
the power unit. Fill with hydraulic fluid before using the product.
1. Unscrew the filler plug (1) and fill
with 2 litres of hydraulic fluid (ISO
15 or ISO 46) in the fluid reservoir
(2). Screw the plug back on.
2. Connect the female couplers on
the long hose (3) to the male
couplers on the hydraulic power
unit (9).
3. Route the short hose (6) under the
bottom of the lifting frames (4),
never over the lifting frames.
WARNING: DUE TO THE WEIGHT OF THE COMPONENTS IT IS ADVISED THAT
TWO PEOPLE PERFORM THE UNPACKING.

9
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [email protected]
4. Connect the male couplers on
the long hoses to the female
couplers on the short hose.
5. Connect the power unit to the
power supply.
• The lift is now ready to use.
6. Press the U button (up) on the
remote control (8) to lift and the D
button (Down) to lower.
NOTE: Do not raise to maxmum
height without a load.
BLEEDING
Air may accumulate within the hydraulic system after connecting the hoses
causing erratic movement during operation. Raising and lowering the lift few
time should purge the air from the system, giving smooth movement.

10
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
OPERATION AND LIFTING PROCEDURE
POSITIONING THE LIFTING FRAMES
IMPORTANT:
• Before positioning the lifting frames, check that both frames are fully
lowered and that the work area is free from obstacles.
• Check that the vehicle is well balanced and cannot tip in any direction.
• Never lift a load directly on the lifting frames – always use the lifting
blocks.
The lifting frames can be positioned under the vehicle either from the outside
or the inside.
Avoid driving over the hydraulic hoses.
WARNING: DO NOT DRIVE THE VEHICLE ONTO THE LIFTING FRAMES.
FROM THE OUTSIDE
1. Park the vehicle in the desired location and align the lifting frames
between the wheels along the vehicle’s sides. If the distance between the
wheels is too short for there to be room for the lifting frames, turn the lifting
frames and first push in one end and then the other.
2. Check that the safety lock bars are facing out.
3. Move the lifting frames to the desired positions under the vehicle.
FROM THE INSIDE
1. Position the lifting frames beside each other. Check that the safety lock
bars are facing out.
2. Move the vehicle forward so that the lifting frames are midway under the
vehicle. Avoid driving over the hydraulic hoses.
3. Move the lifting frames to the desired location under the vehicle’s lifting
points. The lifting handles can be used for this.
POSITIONING THE LIFTING FRAMES UNDER THE VEHICLE
IMPORTANT:
1. Determine the desired method for placing the lifting frames under the
vehicle.
2. Place lifting blocks of the same thickness on the lifting frame plates.
3. Position the lifting frames in a suitable place in relation to the lifting points
on the vehicle.

11
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [email protected]
4. Adjust the lifting blocks on the plates so that they are directly beneath the
vehicle’s lifting points.
• In this way, the lifting frames and lifting blocks are correctly positioned to
lift the vehicle.
IMPORTANT: The
lifting frames must be
in parallel under the
vehicle.
LIFTING BLOCKS
NEVER raise a load directly on the frames. Always use the rubber lift blocks
provided. Position them in each of the trays on the platforms.
A. Storage tray for the lifting blocks.
B. Safety lock bar, (must be on outside).
SAFETY LOCKING BARS
On each lifting frame there is a lock bar that is used to lock the frame in the
required position.

12
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
This lift has three locking positions:
•A.Tracks.
• B. Lower Locking Position.
• C. The Turning Block MUST remain in the tracks.
• D. Middle Locking Position.
• E. Upper Locking Position.
DO NOT leave the lift unattended if is not fully lowered or locked in one of the
three locked positions. Always check before use that the locking bars can
move easily and remain in their tracks.
The product will not work correctly if the locking bars have become stuck in
the upper position or are not located in their tracks.
LIFTING
1. Before raising the lift, check to ensure the vehicle is stable, ensuring there is
nothing to obstruct the lift.
2. Press and hold the U button on the remote control. The lifting frames will
raise.
3. Release the U button just before the lifting block comes into contact with
the vehicle’s lifting points. The lifting frames will stop moving. Check that
the rubber lifting blocks are correctly aligned in relation to the vehicle’s
lifting points. Adjust the rubber lifting blocks if necessary.
• The vehicle may need to be lowered slightly in order for the rubber lifting
blocks to be able to be moved.
4. Press the U button on the remote control again to continue lifting.
WARNING: DO NOT STOP LIFTING UNTIL THE LIFTING FRAMES HAVE PASSED THE
LOWER LOCKING POSITION.
5. Release the U button to stop lifting immediately after the lower locking
position, even if you are going to continue lifting to the upper locking
position.

13
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [email protected]
6. Check that the lifting blocks are located at the vehicle’s lifting points. If the
lifting blocks are correctly positioned, continue lifting. If the lifting blocks are
not correctly positioned, press the D button on the remote control to lower
the vehicle and make the necessary adjustments.
7. Check that the vehicle is correctly balanced. If it is, continue lifting. If the
vehicle is not correctly balanced, press the D button on the remote control
to lower the vehicle and make the necessary adjustments.
8. Lift the vehicle a little way past the desired locking position (lower or
upper).
9. Release the U button and press the D button to lower the vehicle to the
locking position. The lowering of the lifting frames is interrupted by locking.
10. Check that both lifting frames have been locked at the same locking
position.
A. Locking bar
B. Turning block
C. Locking block
D. Locked position
WARNING: BEFORE STARTING WORK ON THE VEHICLE OR LEAVING THE AREA,
CHECK VISUALLY THAT BOTH THE LIFTING FRAMES ARE LOCKED IN THE SAME
LOCKING POSITION AND THAT ALL THE LIFTING BLOCKS ARE IN CONTACT WITH THE
VEHICLE’S LIFTING POINTS. WORK ON THE VEHICLE CAN BE PERFORMED WHEN
BOTH THE LIFTING FRAMES ARE LOCKED IN THE SAME LOCKING POSITION AND ALL
THE LIFTING BLOCKS ARE IN CONTACT WITH THE VEHICLE’S LIFTING POINTS. NEVER
WORK OR SPEND TIME UNDER A RAISED VEHICLE THAT IS NOT SUPPORTED AT THE
LIFTING POINTS WITH APPROVED SUPPORTS.

14
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
LOWERING THE FRAMES FROM THE LOCKED POSITION
WARNING: WHEN LOWERING THE FRAMES, MAKE SURE THE LOCKING BAR AND THE
TURNING BLOCK STAY IN THEIR TRACKS. IF THEY GET KNOCKED SIDEWAYS, FOR
EXAMPLE, THEY CAN GET STUCK ON THE RAIL OF THE TRACK WHICH COULD RESULT
IN THE LIFT NOT LOWERING CORRECTLY.
1. Press the UP button until the locking bar is clear of the locking block.
2. Lift the locking bar on both frames so that the turning block is on top of the
locking block on both frames, You can use a tool to lift the locking bar.
3. Press the D(own) button on the remote control. Make sure the locking bar is
clear of the locking block on both frames on their way down. Release the
DOWN button if either side does not clear the locking block.
4. Continue pressing the D(own) button until both frames are lowered to the
ground.
NOTE: Press and hold the D(own) button for a few seconds after the
lifting frames have been fully lowered in order to return as much
hydraulic fluid as possible to the reservoir.
5. Remove the frames from underneath the vehicle.
• You may want to use the frame handles.
6. Move the vehicle as required. Take care not to drive the vehicle over the
frames or the hydraulic hoses.

15
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [email protected]
MAINTENANCE
WARNING: ISOLATE THE POWER SUPPLY AND RELIEVE THE HYDRAULIC PRESSURE
PRIOR TO ANY MAINTENANCE AND/OR CLEANING. Relieve pressure by holding
the D button for a few seconds after the lifting frames have been fully lowered,
in order to return as much hydraulic fluid to the fluid reservoir.
CHECKS BEFORE USE
• Check all bolted joints regularly and tighten them if necessary.
• Check the frames for cracks in weld joints as well as damaged, loose,
worn or missing parts before use. DO NOT use the lift until any worn or
damaged parts have been replaced.
• Check that the safety lock bars are in good condition and working
properly. DO NOT use if the safety lock bars are damaged.
• Check the lifting blocks and replace them if they are damaged.
MONTHLY (IF IN CONSTANT USE)
Carry out the following maintenance every month.
1. Lubricate all joints and check for wear. If necessary, lubricate with white
lithium grease or equivalent using a grease gun at the locations shown.
2. Check the hydraulic fluid level and top up if necessary.
3. Check that the safety and warning labels on the product are intact and
legible. Replace any that are illegible or missing.
CLEANING
Keep all parts clean for optimum functionality and service life.
• Use suitable personal protective equipment when working with the
hydraulic system.

16
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
• Avoid skin contact with hydraulic fluid. Follow the manufacturer's safety
instructions.
Contact a doctor immediately in the event of swallowing of hydraulic fluid.
MOVING AND STORAGE
If you need to transport the hydraulic power unit any distance, replace the
filler plug on the fluid reservoir with the sealing plug.
• The filler plug cannot seal the fluid into the reservoir effectively allowing
possible spillage during transportation.
If you need to transport the power unit a long distance, empty the fluid before
dispatch. DO NOT use sealing plug when you are using the power unit as it will
cause an airlock.
If the lift is to be moved, release the long hydraulic hoses from the power unit
and move the pump, Move the lifting frames with hoses separately.
Store the lift fully lowered when not in use.
REPAIRS
Contact your CLARKE dealer for technical assistance or repairs. The warranty
will be invalidated if the product is damaged as a result of an accident,
negligence or incorrect use, or if it has been repaired by unauthorised
personnel.
WARNING: ANY REPAIRS MUST BE CARRIED OUT BY AN AUTHORISED SERVICE
CENTRE OR OTHER QUALIFIED PERSONNEL.
ENVIRONMENTAL PROTECTION
One of the most damaging sources of environmental pollution is oil products.
NEVER throw away used hydraulic oil with domestic refuse or flush it down a
sink or drain. Collect any hydraulic oil in a leak proof container and take it to
your local waste disposal site.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials and should
be taken to your local civic amenity site for recycling of metal products.

17
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [email protected]
TROUBLESHOOTING
The troubleshooting guide may identify common problems and suggestions as
to how they can be rectified. Contact your dealer if you experience a
problem that is not included in this guide.
PROBLEM SUGGESTED ACTION
Lifting frames cannot be raised
or lowered
Check the hydraulic hoses are not bent,
clenched or leaking
Check the level of the hydraulic fluid in the
reservoir.
Check that the power unit has the correct
power supply
Bleed the hydraulic cylinders
Lifting frames cannot be
lowered
Confirm that there is a load on the frames. If
not, place a load on them. (the product is
designed to operate with a load in position.
The power unit fails to deliver
any pressure
Send the power unit for repair or contact
your CLARKE dealer.
Lifting frames cannot be raised
from a fully lowered position
There must be space between the ground
and the load that is to be lifted in order to
raise the lifting frames slightly before lifting
the load. The lift cannot lift a full load from a
fully lowered position.
Contaminated hydraulic fluid. Replace with new fluid of the correct type
listed on page 2.
Abnormal noise during use. Lubricate the joints with lithium grease
Lifting frames sink slowly
without any buttons being
pressed.
Check the safety locking bars are locked in
one of the locking positions.
Otherwise, hydraulic fluid could be leaking
under pressure. Do not leave unattended if
not fully lowered or locked in one of the
three positions.
Couplings are difficult to
connect
Residual pressure in hydraulic systems.
Relieve any pressure by holding the D
button for a few seconds after the lifting
frames have been fully lowered, in order to
return as much hydraulic fluid to the fluid
reservoir. If the pressure is too high contact
your CLARKE dealer.

18
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
COMPONENT PARTS
ITEM DESCRIPTION ITEM DESCRIPTION
1 Lift frame A 9 Short hose
2 Lift frame B 10 Long hose
3 Frame handle 11 Power unit
4 Locking bar A 12 Female coupler
5 Hydraulic cylinder 13 Male coupler
6 Rubber lift blocks (3”) 14 Wheel
7 Rubber lift blocks (2”) 15 Locking bar B
8 Fitting 16 Controller assembly

19
Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [email protected]
DECLARATIONS OF CONFORMITY