Clarke CNG1C Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC1219 - ISS 2
AIR NAIL GUN
MODEL NO: CNG1C
PART NO: 3110390

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INTRODUCTION
Thank you for purchasing this CLARKE Nail Gun.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
Please keep these instructions in a safe place for future reference.
SPECIFICATIONS
Please note that the details and specifications contained herein are correct
at the time of going to print. However CLARKE International reserve the right to
change specifications at any time without prior notice.
Model Number CNG1C
Dimensions (L x W x H) 255 x 55 x 249 mm
Weight 1.4 kg
Air inlet connector 10mm quick fit
Min hose size 6mm (1/4”)
Max air pressure 116 psi (8 bar)
Operating Pressure 60-100 psi (84-7bar)
Air Consumption 0.47 cfm (average)
Nail size 18gauge/15-50mm
Magazine capacity 100
Sound Power Level (LwA dB) 101 dB(A)

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GENERAL SAFETY RULES
THE WORK ENVIRONMENT
1. ALWAYS keep the work area clean and tidy.
2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie
long hair out of the way.
3. ALWAYS keep children and visitors away - Do not let children handle the
tool.
4. DO NOT operate the tool where there are flammable liquids or gases.
USE OF AIR POWERED TOOLS
1. ALWAYS stay alert and use common sense - do not operate the air tool
when you are tired or under the influence of alcohol, drugs or medication.
2. ALWAYS wear eye protection when using the tool - Eye protection must
provide protection from flying particles from the front and the side.
3. ALWAYS wear ear protection when using the air tool.
4. ALWAYS wear a good pair of industrial gloves.
5. DO NOT overreach - Keep proper footing and balance at all times.
6. NEVER use oxygen, CO2, combustible gases or any type of bottled gas as a
source of power for the tool.
7. DO NOT connect the air supply hose with your finger on the trigger.
8. DO NOT exceed the maximum recommended pressure for the tool.
9. ALWAYS check hoses for leaks or worn condition before use and ensure
that all connections are secure.
10. DO NOT use the tool for any other purpose than described in this manual.
11. ALWAYS keep the air supply hose away from heat, oil and sharp edges.
12. DO NOT fit the tool to any stand or clamping device that may damage it.
13. DO NOT carry out any alterations or modifications to the tool.
14. ALWAYS disconnect from the air supply when:
• Performing any maintenance.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

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• The tool is not in use.
• The tool will be left unattended.
• Moving to another work area.
15. NEVER use the tool if it is defective or operating abnormally.
16. Avoid damaging the tool by applying excessive force.
17. ALWAYS maintain the tool with care. Keep it clean for the best and safest
performance.
18. Quick change couplings should not be located at the tool. They add
weight and could fail due to vibration.
19. DO NOT force or misuse the tool. It will do a better and safer job at the rate
for which it was designed.
20. NEVER carry the tool by the air supply hose.
21. NEVER carry the tool with your finger on the trigger.
22. When not in use disconnect the tool from the air supply and store in a dry
place out of the reach of children.
NAIL GUN SPECIFIC SAFETY
1. NEVER drive in nails at the edge of a work surface, as the edge could fail
and fly off, endangering yourself or others in the vicinity.
2. NEVER fire tool at an incline. It must be perpendicular to the work surface.
3. NEVER load the tool with nails BEFORE connecting to an air supply.
4. NEVER load the tool with the trigger depressed.
LIMITATIONS OF USE
This nail gun is suitable for use on materials such as:
• Soft wood, • Hardwood • MDF • Plywood • Hardboard
• Fibreboard • Corkboard • Flexible Plastics • Leather, • Fabrics
• PVC, Polythene sheet • Foam Rubber
This nail gun is NOT suitable for use on materials such as:
• Hard Laminates • Brittle Plastics • Metals (other than light foils)

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COMPRESSED AIR REQUIREMENTS
A typical air line layout is shown below. If an automatic in-line filter/regulator is
used it will keep the tool in good condition, but should be regularly checked
and topped up with oil. SAE 10 oil should be used and the lubricator adjusted
to approx 2 drops per minute.
Use only clean, dry, regulated compressed air as a power source.
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF
COMPRESSORS AND COMPRESSED AIR SUPPLY.

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A build-up of moisture or oil in the air compressor will accelerate wear and
corrosion in the tool. ensure any moisture is drained from the compressor daily
and the inlet filter is kept clean.
If an unusually long air hose is required, (over 8 metres), the line pressure or the
hose inside diameter may need to be increased. The air hose must be rated at
least 150% of the maximum operating pressure of the air tool.
Never exceed the maximum operating pressure for the tool. It is
recommended that air pressure to this tool does not exceed 116 psi at the tool
when running. Higher pressures and unclean air will shorten the life of the tool
due to faster wear and is a possible safety hazard.
OVERVIEW
When opening the carton for the first time, check that all the items are present
and in good condition. Any damage or deficiency should be reported to your
CLARKE dealer immediately.

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BEFORE USE
NOTE: Ensure the compressor is turned off.
1. Remove the plastic blanking plug from the air inlet connection.
2. Pour 2-3 drops of CLARKE airline oil into the inlet port. This should be done
regardless of whether or not a lubricated air supply is to be used.
3. If required, connect an in-line mini oiler to the tool.
• A mini oiler helps to prolong the life of any air tool.
4. Connect a suitable hose or use the inlet connector supplied to connect
directly to the hose.
5. Connect the other end of the hose to the compressor.
• PTFE tape may be useful for sealing threaded connections.
6. Turn on the air supply and check for air leaks. Rectify any found.
7. If using a mini oiler, place a sheet of paper next the exhaust port and
squeeze the trigger for approximately 30 seconds. The oil volume is
correctly set when a light stain of oil can be seen on the paper. Excessive
oil should be avoided.
Your nail gun is now ready for use.
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR
COMPRESSORS AND A COMPRESSED AIR SUPPLY.

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ASSEMBLY AND OPERATION
Ensure the tool is not loaded, then,
with the air supply turned OFF,
connect the air line to the nailer at
the Quick Fit coupling.
With your fingers well away from the
trigger and the tool pointed away
from you and anyone in the vicinity,
depress the magazine catch, pull out
the magazine and load with
appropriate nails or staples as shown.
Push the magazine back until it locks
in position. Your nailer is now ready for
use.
Turn on the air supply and check for air leaks. If any are apparent, rectify
before proceeding. Ensure the operating pressure is set to between 4-7bar
(60-100psi), depending upon the size of nail used and type of material being
worked. The harder the material, and bigger the nail, the higher the pressure.
Hold the tool so that it is at right angles to the work. Lower it so that the Safety
Element contacts the work surface, and is forced upwards. This movement
releases the trigger, which may now be pulled, driving in the nail.
CLEARING A JAM
Should the gun jam, turn OFF the air supply and pull the trigger in order to
ensure the airline is not under pressure. Release the nose catch (A Fig. 1), and
clear the jammed nail from the within the nose. Secure the nose with the
catch, turn ON the air supply and proceed to use the nailer.
DISCONNECTING THE AIR SUPPLY
1. Do not disconnect the air hose until the supply is isolated at a shut-off
valve.
2. Once the pressure has been isolated, disconnect the air supply hose from
the air tool.
3. Shut down the compressor at the end of the work session.
STORAGE
If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of
CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to
lubricate the internal parts.
REVERSE

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When not in use, disconnect from air supply, clean tool and store in a safe, dry
place. When storing, replace the blanking plug to the air inlet once the airline
is disconnected.
Avoid storing the tool where the temperature is below 0oC.
TROUBLESHOOTING
SYMPTOM PROBLEM SOLUTION
Tool runs weakly. Air
flows weakly from
exhaust.
1. Motor parts jammed
with gum/dirt.
2. Regulator in closed
position.
3. General airflow
blocked by dirt.
4.Worn or sticking
mechanism due to
lack of lubricant.
1. Examine the inlet air filter
for cleanliness and clean
if necessary.
2. Adjust regulator to open
position.
3. Drip air tool lubricating
oil into air inlet. Allow oil
to soak moving parts
before using.
Tool will not run. Air flows
freely from exhaust.
1. Motor vanes stuck
due to buildup of
foreign material.
1. Disconnect air supply
and rotate tool assembly
manually.
2. Try operating tool in
short bursts.
3. Drip a few drops of air
tool lubricating oil into air
inlet to soak moving
parts.
Tool will not shut off. 1. Throttle O-rings
damaged or ill-fitting
in seat.
1. Return to CLARKE dealer
for repair.

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MAINTENANCE
DAILY
1. Before use, drain water from the air tank, air line and compressor.
2. If no line lubricator or mini oiler is used, ensure that oil is applied to the tool
on a daily basis through the air inlet connection. Run a few drops of oil
through the tool before use. It may be entered into the tool air inlet,
(ensuring the strainer is clear), or into the hose at the nearest connection to
the air supply. Then operate the tool.
3. This procedure should be repeated after every two to three hours of use or
at the start of the working day.
4. Keep the body of the tool clean and free from debris.
WEEKLY
1. Check the air inlet screen filter for blockage and clean if necessary.
CLEANING
1. Grit or gum deposits inside the tool may also reduce its efficiency.
2. After extensive use, remove the inlet screen filter and flush out the
mechanism with gum solvent oil or an equal mixture of CLARKE air-line oil
and paraffin. Allow to dry before use.
SERVICE AND REPAIR
1. If the tool runs erratically or becomes inefficient although the air supply is in
good order, it may be necessary to dismantle the air motor and replace
any worn or damaged parts. Such servicing and repair work should be
carried out by a qualified service technician.
2. If the tool still runs erratically or becomes inefficient, and the air supply is of
good quality, it may be necessary to dismantle the air motor and replace
worn or damaged parts.
3. You may prefer to take the tool to your CLARKE dealer if internal
maintenance is required.
WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE
AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE.

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PERFORMANCE
Please note that outside factors may effect the operation and efficiency of
the air tool.
These include reduced compressor output, excessive drain on the airline,
moisture ingress, restrictions in the air-line such as the use of connectors of
incorrect size or poor condition which will reduce the air supply.
Your air tool has been designed to give long & trouble free service. If, however,
having followed the instructions in this booklet carefully, you encounter
problems, take the unit to your local CLARKE dealer.
ACCESSORIES
A wide range of accessories is available including filter/regulators, lubricators,
high-pressure hoses (5 to 50 metres) etc.
Contact your CLARKE dealer for further information or CLARKE International
Service Department.
CLARKE Air Line Oil (part no. 3050825) is available from your CLARKE dealer.
CONSUMABLES
Nails - 18 Gauge - 1.25mm crown.
Length Part No
15mm 1800413
20mm 1800415
30mm 1800417
32mm 1800419
35mm 1800421
40mm 1800423
45mm 1800425
50mm 1800427

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PARTS LIST
1 Hex Socket Head Bolt 33 Bearing plate
2 Deflector Spring 34 Pin 2.5 x 16
3AirDeflector 35Bracket
4 Bolt M5x50 36 Pusher spring
5 Spring Washer 37 Safety element
6 Cylinder Head 38 Spacer
7 O-Ring 3.7x2.4 39 Pin 4 x 20
8 Sealing Washer 40 Clasp
9 Compression Spring 41 Quick release handle
10 Piston 42 Nose cover
11 O-Ring 31.2x2.5 43 Retaining ring
12 O-Ring 24.8x3.5 44 Pin 2.5 x 16
13 Gasket 45 Bolt M4 x 12
14 Exhaust collar 46 Guide nose
15 O-Ring 30x1.8 47 Label
16 O-Ring 42.6x2.35 48 Nail carrier
17 Cylinder 49 Magazine slide cover
18 O-Ring 21x3 52 End plate
19 Main piston 53 Clamp
20 Shock absorber 54 Nail pusher
21 Gun body 55 Spring adaptor
22 Rubber washer 56 Compression spring
23 Rectangle washer 57 Fixed plate
24 Trigger valve seat 58 Fixed lever
25 Trigger valve stem 59 Bolt M4 x 16
26 O-Ring 1.7x2 60 Support bracket
27 Trigger Valve Guide 61 Nut M4
28 O-Ring 11.2x2 62 Rubber grip
29 Compression spring 63 O-Ring 36.3 x 3.55
30 Pin 64 Endcap
31 Trigger 65 Quick release coupling
32 E-ring 2.5

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COMPONENT PARTS DIAGRAM

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DECLARATION OF CONFORMITY

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GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.