Clarke woodworker CMS10 6501305 Installation and operation manual

©02/08
Part Number 6501305
Operating & Maintenance
Instructions
10” COMPOUND MITRE SAW
10” COMPOUND MITRE SAW
Model CMS10

2
For Parts & Servicing, please contact your nearest dealer, or
CLARKEInternational,ononeofthefollowingnumbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
PARTS & SERVICING
SPECIFICATIONS
Motor: ........................................230V 50Hz 1 phase.
InputCurrent ..............................8.35Amps
PowerRating: ............................1600 Watts
Speed: .......................................4800RPM
FuseRating ...............................13Amps
Dimensions:(HeadLowered)......(H) 375 x (W) 767 x (D) 545 mm
Dimensions:(HeadRaised) ........(H) 575 x (W) 767 x (D) 545 mm
Blade type/size: (Fitted).............TCT/ 255mm,30 mmbore, 60T
DriveSpindleDiameter ...............16 mm
DustPort Diameter ....................31/37mm(Inner/Outer)
SoundPowerlevel(measured) ...99.3 dBLWA
VibrationLevel............................<2.5 m/s²(NormalLoad)
Netweight..................................11.5 kg
PartNumber...............................6501305
Please note that the details and specifications contained herein, are correct at the
time of going to print. However, CLARKE International reserve the right to change
specifications at any time without prior notice. Always consult the machine’s data
plate
Type of Cut Depth Thickness
Cross (90°) 65mm 130mm
Mitre(45°) 65mm 90mm
Bevel (at 45°) 40mm 130mm
Compound (at 2x 45°) 90mm 32mm
Maximum Cutting Sizes
DO NOT dispose of theis product with general household waste. It must be disposed
ofinaccordancewithalllawsgoverningwasteelectricalandelectronicequipment
at a recognised disposal facility.

Thankyou forpurchasing thisCLARKE 10inchCompound MitreSaw which
is designed for DIY/hobby and medium trade use only.
Before operating the Mitre Saw please read this leaflet thoroughly and
carefully follow all instructions. This will ensure the safety of yourself and
that of others around you, and you can also look forward to the machine
giving you long and satisfactory service.
GUARANTEE
ThisCLARKEproductisguaranteedagainstfaultymanufacture foraperiod
of12 monthsfromthedateof purchase.Please keepyour receiptasproof
of purchase. This guarantee is invalid if the product is found to have been
abused or tampered with in any way, or not used for the purpose for
which it was intended.
Faulty goods should be returned to their place of purchase, no product
can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
CONTENTS
Specifications.........................................................................2
Maximum CuttingSizes......................................................... 2
SafetyPrecautions.................................................................4
Additional Precautions for Mitre Saws ................................ 6
ElectricalConnections.......................................................... 7
Principle Parts ........................................................................8
Features ............................................................................9
Assembly ............................................................................10
Operation Cross Cutting .....................................................10
Mitre Cutting ...................................................... 11
BevelCutting ..................................................... 12
Compound Mitre Cutting ................................ 12
Maintenance .........................................................................13
Bladerenewal.................................................... 13
Adjustments............................................................................ 15
Parts Lists and Diagrams....................................................... 16 - 17
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SAFETY PRECAUTIONS
GENERAL SAFETY RULES FOR OPERATING MACHINERY
WARNING:
As with all machinery, there are certain hazards involved with their
operation and use. Exercising respect and caution will considerably
lessen the risk of personal injury. However, if normal safety precautions
are overlooked or ignored, personal injury to the operator or damage to
property, may result.
1. READ and BECOME FAMILIAR with the entire operating manual. Learn
the machines’ applications and limitations as well as the specific
potential hazards peculiar to it.
2. EARTH ALL MACHINES. Ifthe machine is equippedwith three-pinplug,
it should be plugged into a three-pin electrical socket. Never remove
the earth pin.
3. ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum
intensity of 300 lux should be provided. Ensure that lighting is placed
so that you will not be working in your own shadow.
4. CHECK for DAMAGE. Before using the machine, any damaged part,
such as a guard etc., should be checked to ensure that it will operate
properly, and perform its intended function. Check for alignment of
moving parts, breakage of parts, mountings, and any other condition
that may affect the machines’ operation. Any damage should be
properly repaired or the part replaced. If in doubt, DO NOT USE the
machine. Consult your local dealer.
5. DISCONNECT the MACHINE from the power supply before servicing
and when changing accessories such as blades, etc.
6. KEEP GUARDS in place and in working order.
7. ALWAYSWEAR SAFETY GOGGLES,manufacturedto thelatestEuropean
SafetyStandards. Also usea faceordust maskif the cuttingoperation
isdusty. Everydayeyeglasses donot haveimpact resistantlenses, they
are NOT safety glasses.
8. KEEPWORKAREACLEAN.Clutteredareasandbenchesinviteaccidents.
9. ALWAYS WEAR EAR PROTECTORS/DEFENDERS asthis machinegenerates
considerable noise which can be in excess of 97dBA.
10. DON’T FORCE the machine. It will do a better and safer job at the rate
for which it was designed. 4

11. REMOVE ADJUSTING KEYS AND WRENCHES. Formthehabit ofchecking
tosee that keys andadjusting wrenches areremoved from the
machinebefore switching on.
12. DRUGS, ALCOHOL, MEDICATION. Donotoperatemachinewhileunder
the influence of drugs, alcohol or any medication.
13. USE RECOMMENDED ACCESSORIES. The use of improper accessories
could be hazardous.
14. NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do
not leave machine until it comes to a complete stop.
15. ALWAYS REMOVE PLUG fromelectricaloutletwhenadjusting,changing
parts, or working on machine.
16. AVOIDDANGEROUSENVIRONMENT.Don’tusepowermachinesindamp
or wet locations or expose them to rain. Keep your work area well
illuminated. DO NOT USE in explosive atmosphere (around paint,
flammable liquids etc.).
17. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from
the work area, especially whilst operating the unit.
19. MAINTAIN MACHINE IN TOP CONDITION. Keep tools sharp and clean
forthe bestand safestperformance. Followmaintenance instructions.
21. DON’T OVERREACH. Keepyourproperfooting andbalanceatall times.
For best footing, wear rubber soled footwear. Keep floor clear of oil,
scrap wood, etc.
22. WEAR PROPER APPAREL. Loose clothing or jewelry may get caught in
moving parts. Wear protective hair covering to contain long hair.
23. MAKE WORKSHOP CHILDPROOF. Coverthe saw adequatelywhennot
inuse,to prevent childrenfromdamaging themselves by tampering
with it.
24. NEVER STAND ON THE MACHINE. Serious injury could occur if the
machine is tipped or if a cutting tool is accidentally contacted. Do
not store materials above or near a machine, such that it is necessary
to stand on the machine to reach them.
25. HANDLE WITH EXTREME CARE Whenever transporting or installing
machinery, and always use a lifting tool.
26. AVOID ACCIDENTAL STARTING. EnsuretheswitchisOFFbeforeplugging
in to mains.
27. BE AWARE that ACCIDENTS arecaused by carelessnessdue to familiarity.
ALWAYSconcentrateonthejobinhand,nomatterhowtrivialitmayseem.
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ADDITIONAL SAFETY INSTRUCTIONS
for MITRE SAWS
1. Wear safety goggles as protection against flying wood chips and saw dust. In
many cases, a full face shield is even better protection. A dust mask is also
recommended to keep saw dust out of your lungs.
2. Use a solid wood workbench which will not move under load.
3. This saw is for indoor, DIY or medium trade use only.
4. Clear the work table of all objects except the workpiece (tools, scraps, rulers
etc.) before switching on the saw.
5. Keep your fingers well away from the blade.
6. Switch off the saw, and make sure the blade has come to a complete stop
before clearing sawdust or off-cuts from the table.
7. Make sure there are no nails or foreign objects in the part of the workpiece to
besawn.
8. Setupthe machine and make all adjustmentswiththepower OFF, and
disconnected from the supply.
9. DO NOT operate the machine with the guards removed. They must all be in
place and securely fastened when performing any operation.
10. Use ONLY approved replacement saw blades. Contact your local CLARKE
dealer for advice. The use of inferior blades may increase the risk of injury.
11. DO NOT saw any material that does not have a flat surface on which to bear.
12. This machine is designed for cutting wood. DO NOT use for cutting metal,
plastics or masonry.
13. Do Not force the blade, lower it gently into the work.
14. Ensureyou havecompletecontroloftheCuttingHeadatall times.When acut
iscompleted,return it toitsuppermost position gently.DONOT allow ittosnap
back heavily under spring pressure.
15. Always clamp the work to the table...DO NOT perform freehand operations.
16. Ensure that the portion of the workpiece being cut bears firmly against the
back fence.
17. Provide adequate support for long workpieces.
18. Never use solvents for cleaning plastic parts as this could cause damage to
the material. A soft damp cloth only is required.
19. Thesaw blademusthavea rated capacitygreaterthan the maximumspeed
of the machine - see Specifications
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ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator
switch.
WARNING! THIS APPLIANCE IS DOUBLE INSULATED
IMPORTANT: The wires in the mains lead are coloured in accordance with
the following code: Blue - Neutral
Brown - Live
As the colours of the flexible lead of this appliance may not correspond
with the coloured markings identifying terminals in your plug proceed as
follows:
Connect BROWN cord to terminal marked with “L” or coloured RED.
Connect BLUE cord to the terminal marked with “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded onto the electric
cable (i.e. non-rewirable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There
is a danger of electric shock if it is subsequently inserted into a socket
outlet.
2. Neveruse the plug withoutthe fuse coverfitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the
correctreplacementisused(as indicatedby markingorcolour code).
4. Replacement fuse covers can be obtained from your local dealer or
mostelectrical stockists.
Fuse Rating
Thefuseintheplug mustbereplacedwithone ofthesamerating-13amps
andthis replacement mustbe ASTA approvedto BS1362.
Cable Extension
If a cable extension is needed, it is essential to ensure that the size of the
conductors is at least the same size as those of the power cable supplied.
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PRINCIPAL PARTS OF THE SAW
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Fig.1
Fig.2

FEATURES
As its’ name implies, the machine is a Bevel/Mitre Saw, capable of straight cross
cutting, and cutting bevels and mitres, or a combination of the two.
The main arm, or Cutting Head, carries the motor and the tungsten carbide saw
blade. The head, complete with table, is allowed to swivel to produce mitre cuts
and the head may also tilt to the left to produce bevel cuts. A combination of
swivellingheadand tilting headwillalsoproduce compound mitres
Thetable,with head, is designed toswivelupto 45 degrees ineitherdirectionand
is provided with positive stops at 90, 60, 45 and 22.5 degrees.
The maximum sizes of wood that may be cut in any of these processes is given in
the Specifications on page 3.
Adust extractionoutlet isprovidedat therear ofthemachine,onto whichthe dust
bag(supplied)isfitted.Ifnecessary,hosefrom avacuumcleanermaybeattached
to provide fast and efficient removal of sawdust. The vacuum cleaner may be
usedcontinuouslyor intermittently dependinguponyourrequirements.
The blade drive shaft has a 16mm diameter. A 60T TCT blade is provided with a
bore of 30mm. A reducer bush is therefore used, and one spare is provided.
This saw is not designed for cutting metal, plastics or masonry.
To transport the saw, simply pick it up using the carry handle on top of the head.
NOTE: The cutting head must be in its lower position as shown below, locked in
positionusingtheHeadLockingPin.
A saw blade spindle locking lever is provided - see Fig.3, used in order to remove
the saw blade. WARNING! NEVER touch this lever when the saw is operating.
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Fig.3

ASSEMBLY and INSTALLATION.
The saw is fully assembled and adjusted at the factory. On receipt inspect the
machine to ensure that all parts are accounted for and that no damage was
incurredduringtransit.
Loose items are:
1 x socket spanner: 1 x spare set of carbon brushes.
1 x spare blade bore reducer bush. 1 x plastic 90/45Otemplate.
1 x dust bag 1 x work clamp with support bar
1 x rear support with nut and bolt 2 x work supports
Anydeficiencyordamageshould bereportedtoyourCLARKE dealerimmediately.
Mountthe machineona firmsolid basethatwill notmove underload.Ensure there
is an appropriate electrical supply, and adequate lighting, so that you will not be
workinginyourownshadow.
Fourholes are provided,one at eachcornerof thebase,so thatthemachine may
be bolted permanently to a workbench for added stability, using 8mm bolts (not
provided).Alternativelyit maybebolted to apieceof plywood withathickness of
16mm (5/8”).
If not bolted to a workbench, the rear support must be fitted - see Figs 1 and 2. A
single bolt secures the support to the rear of the base housing.
TheCutting Head islockedin its lowerpositionfor transitpurposes.To release it,pull
outthe Head LockingPin - seeFig 3 (Itmaybe necessarytoapply slightdownward
pressure to the head in order to do so), and allow the head to rise to its upper
positiongently,under control.
The head will lock in its upper position, and is prevented from being lowered until
the Safety Lever (see Fig 2) is pushed to one side.
OPERATION. (Ref Fig.4)
A. Cross Cutting. (at90°)
Setthetableat 0 degrees as shown on the scale atthefrontofthe table. To do this,
firstlyunscrewthe largetableknobafewturns,thenpressdownonthe tablelocking
lever-seeFig.3,andturnthetable,usingthelargetableknob,untilitclicksintoplace.
Tosecurethe table, screw in the table knob fully.
Set the work in place with the left end firmly clamped against the table and back
fence.
It is important to ensure that one end of the workpiece is completely free to move
i.e.NOT clamped orheld in anyway.This willnormallybe theoff-cutor shorterend.
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