Clarke X-PRO CAT208 Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC1119 - ISS 1
3 IN 1 COMBINATION AIRTOOL KIT
MODEL NO: CAT208
PART NO: 3120525

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INTRODUCTION
Thank you for purchasing this CLARKE 3 in 1 Combination Air Tool Kit
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
Please keep these instructions in a safe place for future reference.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not affect your statutory rights.

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SPECIFICATIONS
Please note that the details and specifications contained herein are correct at the time
of going to print. However CLARKE International reserve the right to change
specifications at any time without prior notice.
Model Number CAT208
Dimensions (L x W x H) 198 mm (right angle grinder)
201 mm (die grinder)
266 mm (ratchet wrench)
x 72 mm x 43 mm
Weight 2.4 kg (complete)
Air Inlet Size 1/4”BSP (female)
Operating Pressure 90 psi (6.2 bar)
Air Consumption 4 cfm (average)
Speed settings Variable speed trigger
Die Grinder
Max No Load Speed
Collet size
Weight
18000 rpm @ 90psi
1/4“(6 mm)
0.795 kg
Right angle die grinder
Max No Load Speed
Collet size
Weight
15000 rpm @ 90psi
1/4”(6 mm)
0.915 kg
Ratchet wrench
Max No Load Speed
Reverse action
Maximum torques
Drive size
Weight
180 rpm @ 90psi
F/R knob
60 ft/lb (85 Nm)
3/8”
1.4 kg
Sound Pressure Level (LpA dB) 86 dB(A) (all tools)
Sound Power Level (LwA dB) 99 dB(A) (all tools)
Vibration Levels 3.95 m/s2(uncertainty factor 1.5 m/s2)

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GENERAL SAFETY RULES
THE WORK ENVIRONMENT
1. ALWAYS keep the work area clean and tidy.
2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie
long hair out of the way.
3. ALWAYS keep children and visitors away - Do not let children handle the air
tool.
4. DO NOT operate the tool where there are flammable liquids or gases.
USE OF AIR POWERED TOOLS
1. ALWAYS stay alert and use common sense - do not operate the air tool
when you are tired or under the influence of alcohol, drugs or medication.
2. ALWAYS wear eye protectors when using the air tool - Eye protectors must
provide protection from flying particles from the front and the side.
3. ALWAYS wear ear protectors when using the air tool.
4. DO NOT overreach - Keep proper footing and balance at all times.
5. DO NOT use oxygen, CO2, combustible gases or any type of bottled gas as
a source of power for the air tool.
6. DO NOT connect the air supply hose with your finger on the trigger.
7. DO NOT exceed the maximum pressure for the air tool of 90 psi / 6.2 bar.
8. ALWAYS check hoses for leaks or worn condition before use, and ensure
that all connections are secure.
9. DO NOT use the air tool for any other purpose than that described in this
manual.
10. ALWAYS keep the air hose away from heat, oil and sharp edges.
11. DO NOT fit the air tool to a stand or clamping device that may damage it.
12. DO NOT carry out any alterations or modifications to the air tool.
13. ALWAYS disconnect from the air supply when:
• Performing any maintenance.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

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• The air tool is not in use.
• The air tool will be left unattended.
• Moving to another work area.
14. DO NOT use the air tool if it is defective or operating abnormally.
15. DO NOT damage the air tool by applying excessive force.
16. ALWAYS maintain the air tool with care. Keep it clean for the best and
safest performance.
17. Quick change couplings should not be located at the air tool. They add
weight and could fail due to vibration.
18. DO NOT force or misuse the air tool. It will do a better and safer job at the
rate for which it was designed.
19. These air tools vibrates with use. Vibration may be harmful to your hands or
arms. Stop using the air tool if discomfort, a tingling feeling or pain occurs.
Seek medical advice before resuming use.
20. DO NOT carry the air tool by the air supply hose.
21. DO NOT carry the air tool with your finger on the trigger.
22. When not in use, disconnect the air tool from the air supply and store in a
dry place out of the reach of children.

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OVERVIEW
When opening the blow moulded case for the first time, check that all the
items are present. Any damage or deficiency should be reported to your
CLARKE dealer immediately.
NO DESCRIPTION NO DESCRIPTION
A Right Angle Drive attachment D 4 x Collet Wrenches (11,14,17
&19 mm)
B Ratchet wrench attachment E 1/4” Male Connector
C Die grinder attachment
1 Grease nipple 3 Trigger
2 Quick release locking collar 4 Air Inlet
5 Quick connector

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COMPRESSED AIR REQUIREMENTS
A typical air line layout is shown below. If an automatic in-line filter/regulator is
used it will keep the tool in good condition, but should be regularly checked
and topped up with oil. SAE 10 oil should be used and the lubricator adjusted
to approx 2 drops per minute.
Use only clean, dry, regulated compressed air as a power source.
.
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF
COMPRESSORS AND COMPRESSED AIR SUPPLY.

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Air compressors used with the air tool must comply with the appropriate
European Community Safety Directives.
The air hose should be rated at least 150% of the maximum operating pressure
of the tool.
A build-up of moisture or oil in the air compressor will accelerate wear and
corrosion in the tool. ensure any moisture is drained from the compressor daily
and the inlet filter is kept clean.
If an unusually long air hose is required, (over 8 metres), the line pressure or the
hose inside diameter may need to be increased. The air hose must be rated at
least 150% of the maximum operating pressure of the air tool.
Never exceed the maximum operating pressure for the air tool. It is
recommended that air pressure to the air tool does not exceed 90 psi at the
air tool when running. Higher pressures and unclean air will shorten the life of
the air tool due to faster wear and is a possible safety hazard.

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BEFORE USE
CONNECTING THE AIRLINE
1. Remove the plastic blanking plug from the air inlet connection.
2. Pour 2-3 drops of airline oil into the oil filling port. This should be done
regardless of whether or not a lubricated air supply is to be used.
3. If required, connect an in-line mini oiler to the tool.
• A mini oiler helps to prolong the life of any air tool.
4. If a mini-oiler is not being used, run a few drops of oil through the tool
before use. It can be entered through the airline connector or via the hose
at the nearest connection to the air supply.
5. Connect a suitable hose as shown
or use the snap connector to
connect directly to the hose.
6. Connect the other end of the hose
to the compressor.
7. Turn on the air supply and check
for air leaks. Rectify any found
before proceeding.
• PTFE tape may be useful for
sealing threaded connections.
8. If using a mini oiler, place a sheet of paper next the exhaust port and hold
the throttle open for approximately 30 seconds. The oil volume is correctly
set when a light stain of oil can be seen on the paper. Excessive oil should
be avoided.
9. Your air tool is now ready for use.
FITTING THE ATTACHMENTS
This 3-in-1 tool combi tool features an interchangeable tool head with quick-
release coupling. Choose your tool attachment.
Select the required tool head assembly (A, B, or C on page 6) and offer to the
main housing. Align the hexagonal quick-connection adapter (5) to the inner
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR
COMPRESSORS AND COMPRESSED AIR SUPPLY.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
hexagonal socket and insert. Pull the quick release locking collar backward
with one hand.
Release the quick release collar to retain the tool head assembly (A, B, or C).
Check that the tool head assembly is securely locked in place
.
THE DIE GRINDERS
FITTING THE GRINDING STONE
IMPORTANT: Never use chipped or cracked grindstones.
1. Slip the shank of the chosen
grinding stone into the collet and
tighten the screw cap finger tight.
2. Place the smaller of the two
wrenches (11mm) over the collet
seat to stop the tool from rotating.
3. Use the larger wrench (17mm) to
fully tighten the collet and grip the
stone in position as shown.
4. If another collet is to be used,
undo the screw cap completely and pull out the collet from the collet seat.
Replace it with the new collet and screw the cap loosely back on.