Clayton 690-AH3800SK User manual
WARNING
Follow all safety rules for the protection of operating personnel as well as adjacent areas. Always inspect and maintain this tool before use.
Clayton Dust Collection Shrouds are designed for use with a variety of air tools. Please refer to the Air Tool Manufacturer’s Documentation
for Safety, Operations and Maintenance of all air tools used in conjunction with Clayton Dust Collection Shrouds.
SAFETY LEGEND
December 2022
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Chromium and other heavy metals from paint and primers
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to lter out microscopic particles.
WARNING
Hearing protection is recommended when
operating this equipment.
Respiratory protection is recommended when
operating this equipment.
Read and understand operator’s manual before
using this equipment.
Eye protection is required when operating
this equipment.
WARNING WARNING
WARNING
WARNING
Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your air tool
Air Hammers
Models 690-AH3800SK 690-AH2700LK
Short Stroke
Long Stroke
Scan this QR code for
online instructions and
documentation, or visit
www.ClaytonHowTo.com
Carefully read all instructions before operating any Tool.
Products offered by Clayton should not be modied, converted or otherwise alerted from the original design without express
written consent from Clayton Associates, Inc.
Do not use this tool for anything other than its intended applications.
This tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.
Accessories & Bits
• Before mounting accessories, visually inspect for defects. Do not use defective accessories.
• Follow tool specications before choosing size and type of accessory
WARNING
• Always wear eye protection. Operator of tool is responsible for following: eye, face, respiratory, hearing and body protection.
CAUTION
• Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
• Keep hand and clothing away from working end of the tool
• Be sure that any loose clothing, hair and all jewelry is properly restrained
CAUTION
• Disconnect air hose from tool when changing bits or otherwise handling the working end of the tool
CAUTION
• Make sure that work area is uncluttered, and others are at a safe range from the tools and debris
• Use a vise or clamping device to hold work piece rmly in place
• Do not apply excessive force on tool or apply “rough” treatment to it
• Potentially explosive atmospheres can be caused by dust and fumes resulting from sanding or grinding. Always use dust extraction
or suppression systems which are suitable for the material being processed
SAFETY INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
Important
A Preventative Maintenance Program is recommended whenever portable power tools are used.
Routine Maintenance
• Use only genuine Clayton replacement parts to ensure quality
• Clean the tool with a damp cloth. Do not use petroleum based cleaners
• Visually inspect for visible damage and signs of deterioration. Replace damaged or worn components before use
• Apply 2 drops of air tool oil every 8 hours of use
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
Page 2
1. Remove and identify the tool and accessories included in the box.
2. Visually inspect tool to guarantee that no parts are missing or damaged.
3. Familiarize yourself with the tool.
690-AH3800SK ................................................ 3800 bps
Consumption .................................................... 20 cfm @ 90 psi
Stroke ............................................................... 2.25 in
Bore.................................................................. 22 mm
Weight .............................................................. 5.39 lbs
Dimensions....................................................... 9.5 x 8 in
690-AH2700LK ................................................ 2700 bps
Consumption .................................................... 20 cfm @ 90 psi
Stroke ............................................................... 3.5 in
Bore.................................................................. 22 mm
Weight .............................................................. 6.19 lbs
Dimensions....................................................... 11.5 x 8 in
WHAT’S IN THE BOX
SPECIFICATIONS & REQUIREMENTS
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
Hammer Chuck
Hammer Chuck
Compressed
Air In
Compressed
Air In
Trigger
Trigger
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
Page 4
ILLUSTRATED PARTS BREAKDOWN
690-AH3800SK Short Stroke Air Hammer
Seq Item No Description
1 690-AH3800SK-1 Housing
2 690-AH3800SK-2 End Cap
3 690-AH3800SK-3 Air Inlet
4 690-AH3800SK-4 Trigger
5 690-AH3800SK-5 Valve Stem
6 690-AH3800SK-6 Bushing
7 690-AH3800SK-7 O-Ring
8 690-AH3800SK-8 Spring
9 690-AH3800SK-9 O-Ring
10 690-AH3800SK-10 Spring Pin
11 690-AH3800SK-11 Screw
12 690-AH3800SK-12 Valve
13 690-AH3800SK-13 Pin
Seq Item No Description
14 690-AH3800SK-14 Pin
15 690-AH3800SK-15 O-Ring
16 690-AH3800SK-16 Piston
17 690-AH3800SK-17 Clamp Nut
18 690-AH3800SK-18 Barrel
19 690-AH3800SK-19 O-Ring
20 690-AH3800SK-20 Valve Case
21 690-AH3800SK-21 Valve Cover
22 690-AH3800SK-22 Rear Cushion
23 690-AH3800SK-23 Front Shock Isolator
24 690-AH3800SK-24 O-Ring
25 690-AH3800SK-25 O-Ring
26 690-AH3800SK-26 Quick Change Retainer
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
Page 5
ILLUSTRATED PARTS BREAKDOWN
690-AH2700LK Long Stroke Air Hammer
Seq Item No Description
1 690-AH2700LK-1 Housing
2 690-AH2700LK-2 End Cap
3 690-AH2700LK-3 Air Inlet
4 690-AH2700LK-4 Trigger
5 690-AH2700LK-5 Valve Stem
6 690-AH2700LK-6 Bushing
7 690-AH2700LK-7 O-Ring
8 690-AH2700LK-8 Spring
9 690-AH2700LK-9 O-Ring
10 690-AH2700LK-10 Exhaust Deector
11 690-AH2700LK-11 O-Ring
12 690-AH2700LK-12 Valve
13 690-AH2700LK-13 Pin
14 690-AH2700LK-14 Pin
15 690-AH2700LK-15 O-Ring
Seq Item No Description
16 690-AH2700LK-16 Piston
17 690-AH2700LK-17 Clamp Nut
18 690-AH2700LK-18 Barrel
19 690-AH2700LK-19 O-Ring
20 690-AH2700LK-20 Valve Case
21 690-AH2700LK-21 Valve Cover
22 690-AH2700LK-22 Rear Cushion
23 690-AH2700LK-23 Front Shock Isolator
24 690-AH2700LK-24 Spring Pin
25 690-AH2700LK-25 Pin
26 690-AH2700LK-26 Screw
27 690-AH2700LK-27 O-Ring
28 690-AH2700LK-28 O-Ring
29 690-AH2700LK-29 Quick Change Retainer
LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS
Warranty Terms
Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace
all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date
of paid invoice.
This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction
booklet (b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators,
valve stems, levers, shrouds, guards, O-rings, seals, gaskets, motor brushes, and other wearable parts.
Repair within the Continental US
During the rst 90 days of the warranty period, Clayton will provide parts and labor to the customer’s site at no charge or pay freight
costs associated with returning the products for repair to a Clayton selected service location and repair the product at no charge.
Clayton personnel will determine the best way to repair the product.
Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected
service location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Repair Outside the Continental US
Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at
customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Limitation of Liability
Clayton shall not in any event be liable for any damages, loss of production time or prots, whether based on contract, warranty, negligence,
strict liability or otherwise, including without limitation any consequential, incidental or special damages, arising with respect to the equipment
or its failure to operate.
Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties,
express or implied, including warranties of merchantability or tness for any particular purpose, are hereby expressly disclaimed.
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
Page 6
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
Page 7
Clayton products are proudly made in the USA
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
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