Clayton WH-105-4 Guide
WARNING
Respiratory protection is recommended
operating this equipment.
WARNING
Eye protection is required when operating this
equipment.
WARNING
Hearing protection is recommended when
operating this equipment.
WARNING
Read and understand operator’s manual before
using this equipment.
SAFETY LEGEND
WARNING
WH-4 August 03, 2021
Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your air tool
• A HEPA Filter must be installed in this vacuum at all times.
• If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
• Any alteration to this equipment by a third party will nullify its warranty.
WartHog WH Power Head
Pneumatic Industrial HEPA Vacuum
Models: WH-105-4, WH-107-4, WH-115-4, WH-202-4, WH-205-4, WH-215-4
• Designed for toxic dust cleanup, housekeeping, and vacuum sanding
• Dry Recovery Only
WH-4_cover
Scan this QR code for
online instructions and
documentation, or visit
www.ClaytonHowTo.com
TABLE OF CONTENTS
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 2
Applications & Environments...............................................................................................3
What’s In the Box ................................................................................................................3
............................................................................................3
Getting Started ....................................................................................................................4
Compressed Air Fittings ......................................................................................................6
Before Each Use .................................................................................................................6
Bag Filter Change................................................................................................................7
Safe Filter Change...............................................................................................................8
Pre‑Filter Change ................................................................................................................9
HEPA Filter Change...........................................................................................................10
Illustrated Parts Breakdown...............................................................................................11
Limited Lifetime Warranty Terms And Conditions ..............................................................14
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 3
• Designed for toxic dust cleanup, housekeeping, and vacuum sanding.
• Dry recovery only.
Do not use this equipment for cleaning or extracting fuel residues from any vehicle or equipment.
Do not use this equipment for cleaning or extracting live sparks or burning embers.
Do not use this equipment in combustible dust or gas atmospheres.
NOTE:
both a power head and an appropriate Clayton vacuum tank. Refer to the instruction manual included with the vacuum tank for
additional information.
PHYSICAL:
603-WH-4
Weight ............................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (Diameter x Height) ............................................................................................................. 17.00 x 9.25 in (43.2 x 23.5 cm)
612-WH-4
Weight ............................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (Diameter x Height) ............................................................................................................. 12.50 x 9.25 in (31.8 x 23.5 cm)
Sound Level........................................................................................................................................................................................... 79 dBA
POWER CONSUMPTION:
Pressure.................................................................................................................................................................................. 90 psi (621 kPa)
Flow .................................................................................................................................................................................60 CFM (102 SCMH)
FILTRATION:
...............................................................................................................................................
............................................................................................................................................................. 95% @ 0.5 micron
PERFORMANCE:
Vacuum Flow ................................................................................................................................................................. 105 CFM (179 SCMH)
Vacuum Suction ..................................................................................................................................................................180 inH
2
O (45 kPa)
APPLICATIONS & ENVIRONMENTS
WHAT’S IN THE BOX
WH-4_001
WartHog WH Power Head
SPECIFICATIONS & REQUIREMENTS
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 4
1. The vacuum power head and the vacuum tank ship in separate boxes.
2. Unbox the vacuum power head.
3. Visually inspect the power head to verify that no parts are missing or damaged.
4. Familiarize yourself with the power head.
5. Power Head Vents:
• NEVER BLOCK THE POWER HEAD VENTS.
• NEVER WRAP THE POWER CORD AROUND THE POWER HEAD VENTS.
GETTING STARTED
WH-4_002
Compressed Air
Plug (Air In)
Compressed Air
Control Valve
Compressed Air
Gauge
Filter Adapter
Compressed Air
Coupler (Air Out)
WH-4_003
Power Head
Vents
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 5
Prepare the vacuum for use.
1.
•
•
• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.
• Verify the bottom of the collar is past the opening on the underside of the inlet tube.
2.
• Remove the Clayton HEPA timer card from the box and set aside.
• Remove the HEPA cable lock from the box and set aside.
•
3.
•
•
–If it is not, rotate it clockwise until fully seated.
• Refer to the instructions included with the HEPA cable lock to install the cable lock.
4. Attach the power head.
• Position the power head on the tank.
• Rotate the power head so that the Compressed Air Control valve on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
5.
• Attach the new HEPA timer card with a zip tie (included) to the top handle of the vacuum.
• Follow the directions on timer card to activate it.
GETTING STARTED
GL_005
Filter Bag
Bottom and top of
Cardboard Bag Collar
Push Cardboard Bag Collar
past this point
Tank Wall
Tank Wall
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 6
• Compressed air must be clean, dry, and oil free to prevent blockage of the pneumatic system.
•
Compressed Air Plug (Air In)
•
•
•
• Install a new compressed air plug.
Compressed Air Coupler (Air Out)
•
• This coupler provides convenient pass through compressed air for an air tool connected to the vacuum.
•
•
• Install a new compressed air coupler.
1. Attach the vacuum hose.
• Open the Inlet Port on the vacuum tank.
• Insert the metal sleeve of the vacuum hose into the Inlet Port on the vacuum tank.
2. Activate the vacuum.
• Rotate the Compressed Air Control valve to the ON position.
COMPRESSED AIR FITTINGS
BEFORE EACH USE
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 7
1. Safe the vacuum.
• Disconnect the vacuum from power source.
• Remove all hoses from the vacuum.
2. Remove the power head.
• Unlatch the power head from the tank.
•
•
3.
•
• Holding your hand over the opening on the bag, lift the bag out of the tank.
• Dispose of the bag according to company policy.
4.
•
•
• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.
• Verify the bottom of the collar is past the opening on the underside of the inlet tube.
5.
• Holding the power head on its side, examine the HEPA Filter.
•
–If it is not, rotate it clockwise until fully seated.
6. Replace the power head.
• Position the power head on the tank.
• Rotate the power head so that the power switch on the Compressed Air Control valve is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
BAG FILTER CHANGE
GL_005
Tank Wall
Tank Wall
Bottom and top of
cardboard bag collar
Push cardboard bag
collar past this point
Filter Bag
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 8
Principle of Operation
Safe Filter Change (SFC) uses a second Clayton HEPA vacuum and a Safe Filter Change Hose to create a downdraft within the primary
1. Connect the vacuums.
• Verify the Compressed Air Control valve on both vacuums is in the OFF position.
• Remove all tools and vacuum hoses from the primary vacuum.
• Position the support vacuum with its inlet port facing the SFC port on the primary vacuum.
• Open the inlet port on the support vacuum.
• Insert one metal sleeve of the SFC hose into the inlet port on the support vacuum.
• Open the SFC port on the primary vacuum.
• Insert the other metal sleeve of the SFC hose into the SFC port on the primary vacuum.
• Connect both vacuums to a compressed air source.
2. Remove the power head.
• Unlatch the primary vacuum’s power head from its tank.
•
• Rotate the support vacuum’s Compressed Air Control valve to the ON position to create the downdraft.
•
•
• The primary power head should remain running.
3.
• Turn a large disposal bag inside out around your arms.
•
•
•
• Gather the neck of the disposal bag and seal the bag closed using tape or ties.
•
4.
•
•
• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.
• Verify the bottom of the collar is past the opening on the underside of the inlet tube.
continued on next page
SAFE FILTER CHANGE
GL_005
Filter Bag
Bottom and top of
Cardboard Bag Collar
Push Cardboard Bag Collar
past this point
Tank Wall
Tank Wall
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 9
5.
•
•
–If it is not, turn it clockwise until it comes in contact with the underside of the power head.
6. Replace the primary power head.
• Carefully position the primary power’s head on the primary tank.
• Rotate the primary vacuum’s Compressed Air Control valve to the OFF position.
• Rotate the power head until the Compressed Air Control valve is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
• Rotate the support vacuum’s Compressed Air Control valve to the OFF position.
7. Disconnect the vacuums.
• Disconnect the SFC hose from the primary vacuum’s SFC port.
• Disconnect the SFC hose from the support vacuum’s inlet port.
I
1. Safe the vacuum.
• Disconnect the vacuum from the power source.
• Remove all hoses from the vacuum.
2. Remove the power head.
• Unlatch the power head from the tank.
•
•
3.
•
• Find the seam and carefully peel the Velcro apart.
•
4.
•
•
•
5.
• Holding the power head on its side, examine the HEPA Filter.
•
–If it is not, rotate it clockwise until fully seated.
6. Replace the power head.
• Position the power head on the vacuum tank.
• Rotate the power head so that the Compressed Air Control valve on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
SAFE FILTER CHANGE
PRE-FILTER CHANGE
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 10
Never attempt to clean
the HEPA lter as this will damage it.
1. Safe the vacuum.
• Disconnect the vacuum from the power source.
• Remove all hoses from the vacuum.
2. Remove the power head.
• Unlatch the power head from the vacuum tank.
•
•
3.
• Remove the Clayton HEPA timer card from the box and set aside.
• Remove the HEPA cable lock from the box and set aside.
•
4.
• Holding the power head on its side cut the HEPA cable lock and remove it.
•
•
5. Install a new HEPA Filter.
•
•
–If it is not, rotate it clockwise until fully seated.
• Refer to the instructions included with the HEPA cable lock to install the cable lock.
6. Replace the power head.
• Carefully position the power head on the vacuum tank.
• Rotate the power head so that the Compressed Air Control valve on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the vacuum tank.
7.
• Remove the old HEPA timer card from the power head.
• Attach the new HEPA timer card with a zip tie (included) to the top handle of the vacuum.
• Follow the directions on the timer card to activate.
HEPA FILTER CHANGE
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 11
6xx-WH-4 (Sheet 1 of 4)
ILLUSTRATED PARTS BREAKDOWN
Seq Item No Description
1 601-300A Vac Head Cap Alum Black
2 601-304E Vac Head Shell Air Alum Black
3 911-12G22 Grommet, 3/4 x 1 3/8
4 918-04BH Bulkhead Adapter, Brass, 1/4 in.
5 918-08BH Bulkhead, 1/2 x 1/2, Brass
6 924-0502 Valve, 1/2, MPT x FPT, Ball Valve
7 925-P24R160-01 Gauge Pressure 1.5 in 0-160 psi Panel Mount
8 930-027 Handle, Carry, Flex Rubber
9 940-011 Fitting Coupler 1/4 in Hiow x 1/4 MNPT
10 940-08PM FTG, Plug, 1/2 in MNPT
11 FE103212-HZSM-Z Hex Standoff, 10-32 MF x 3/4 in SS
12 NE10320608-HNSZ Nut 10-32 Nylon Lock SS Short
13 RE0620-SDSSS-Z Rivet Blind 3/16 x 0.625 Sealed SS (.251-.375)
14 SE103206-XPSM-Z Screw 10-32 x 3/8 in SS TORX
15 WE133203-RFS-Z Washer .203ID x .500OD .047H Round SS
WH-4_004
1
6
11
2
7
12
3
8
13
49
14
5
10
15
ILLUSTRATED PARTS BREAKDOWN
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 12
ILLUSTRATED PARTS BREAKDOWN
6xx-WH-4 (Sheet 2 of 3)
Seq Item No Description
1 500-401-08 Flange Motor Adjustment For SuperHornet
2 600-019 Air Motor WartHog
3 601-021 Filter Adapter, WartHog
4 602-812 Can Plastic Mufer Black
5 911-011 Gasket, Filter Adapter
6 911-812 Mufer Felt Kit For WartHog Air
7 FE103216-HZSM-Z Hex Standoff, 10-32 MF x 1 in SS
8 SE103210-PFSM-Z Screw, FH100, SS, 1032 x .625
9 SE103210-ACSM-L Screw 10-32 x 5/8 Low Socket Cap SS
10A 601-300B16 Vac Head Base 16 in CRS Black
10B 601-300B12 Vac Head Base 12 in CRS Black
10B
WH-1xxT_004
WH-4_005
1
2
35
4
6
6
7
7
8
9
10A
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 13
ILLUSTRATED PARTS BREAKDOWN
6xx-WH-4 (Sheet 3 of 3)
Seq Item No Description
1 922-T.25GN 1/4 in OD. Nylon Tubing Green
2 922-T.50NGE Tubing, 1/2 Polyethylene, Orange
3 927-04L-02F FTG Elbow 1/8 FNPT To 1/4 PC
4 927-08L-04 FTG Elbow 1/2 PC To 1/4 MNPT
5 927-08L-08 FTG Elbow 1/2 PC To 1/2 MNPT
6 927-08R04 FTG Reducer 1/2 MPC To 1/4 PC
7 927-08T FTG Union Tee 1/2 PC
8 927-08T-08 FTG Tee 1/2 PC To 1/2 MPT
WH-4_007
1
4
7
2
5
8
3
6
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-4 www.DustlessMadeSimple.com • [email protected]
Page 14
Warranty Terms
Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace
all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date of paid
invoice.
This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction booklet
(b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators, valve stems,
levers, shrouds, guards, O‑rings, seals, gaskets, motor brushes, and other wearable parts.
Repair within the Continental US
associated with returning the products for repair to a Clayton selected service location and repair the product at no charge. Clayton personnel
will determine the best way to repair the product.
Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service
location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Repair Outside the Continental US
Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at
customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Limitation of Liability
or its failure to operate.
Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties, express or implied,
LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS
THIS PAGE IS INTENTIONALLY BLANK
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Clayton products are proudly made in the USA
This manual suits for next models
5
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