Clearfield FieldSmart 96 Port PON User manual
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ____________________________________________________
Manual 019750 REV A - Aug 2018
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
2
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
Table of Contents
FieldSmart 96 Port PON Pedestal 3
FieldSmart 144 Port PON Pedestal 4
96 Port PON Pedestal Components 5
144 Port PON Pedestal Components 6
Pedestal Insert Mounting Options 7
Vault Mounting Options 10
Removing the Cover 10
Cable Preparation 11
Cassette Splicing and Installation 13
PON Splitter Installation 15
Connector Cleaning Procedure 17
Standard Warranty 20
Proprietary Notice 21
Technical Support 21
3
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
________________________________________________________Installation Manual
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
Manual 019750 REV A - Aug 2018
Accepting up to nine Clearview Cassettes and three 1 x 32 splitters used
throughout the Cleareld FieldSmart product line, the insert will scale up to
96-homes served for PON applications. Providing for the ultimate in future-
proof exibility, the FDP Pedestal Insert can be deployed today as a drop only
pedestal and easily converted to a distributed PON solution when placing a
larger PON cabinet is not desired or cost effective.
The FieldSmart Fiber Delivery Point (FDP) Pedestal Insert incorporates eld-
tested designs to provide a solution that is easily installed and modied. Whether
your environment calls for splice only drops or demands the sophistication
of a Clearview Cassette solution, a FieldSmart (FDP) Pedestal Insert can
be congured to support any access point conguration. Compatible with a
variety of RUS listed pedestals, the insert provides splicing and/or interconnect
connectivity with slack-storage for drop cable scenarios or mid-span and ring-cut
functionality for up to a 288 OSP ber sheath.
FieldSmart 96 Port PON Pedestal
FieldSmart Fiber Delivery Point 96 Port PON in Pedestal Insert Kit or Direct Bury
Dimensions (for insert only) 22.41” H x 12.96” W x 11.18” D
Port Density 96
Feeder/Express Ports 12
Cassette Types Supported Clearview®Blue and Clearview Classic
Connector Types SC/UPC, SC/APC, LC/UPC, LC/APC
Cable Types Indoor/Outdoor, Outdoor (Riser/Non-Rated), Outdoor Armored (Riser/Non-Rated)
Splice Capacity 12 splices in each Clearview Cassette
Splitter Slots 3
Material 14 gauge cold rolled steel with almond powder coating
Technical Specications
The FieldSmart Fiber Delivery Point (FDP) 96 Port in PON Pedestal Insert
Kit or Direct Bury provides splice or interconnect functionality in industry
standard pedestals for drops to the home in the last mile of the access network.
Additionally, it provides up to 96-homes served in PON environments.
Description
Application
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
4
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
FieldSmart 144 Port PON Pedestal
Accepting up to 13 Clearview Cassettes and ve 1 x 32 splitters used
throughout the Cleareld FieldSmart product line, the insert will scale up to
144-homes served for PON applications. Providing for the ultimate in future-
proof exibility, the FDP Pedestal Insert can be deployed today as a drop only
pedestal and easily converted to a distributed PON solution when placing a
larger PON cabinet is not desired or cost effective.
The FieldSmart Fiber Delivery Point (FDP) Pedestal Insert incorporates
eld-tested designs to provide a solution that is easily installed and modied.
Whether your environment calls for splice only drops or demands the
sophistication of a Clearview Cassette solution, a FieldSmart (FDP) Pedestal
Insert can be congured to support any access point conguration. Compatible
with a variety of RUS listed pedestals, the insert provides splicing and/or
interconnect connectivity with slack-storage for drop cable scenarios or
mid-span and ring-cut functionality for up to a 288 OSP ber sheath.
Technical Specications
FieldSmart Fiber Deliver Point 144 Port PON in Pedestal Insert Kit or Direct Bury
Dimensions (for insert only) 23.78” H x 12.75” W x 10.86 D
Port Density 144
Feeder/Express Ports 12
Cassette Types Supported Clearview®Blue
Connector Types SC/UPC, SC/APC, LC/UPC, LC/APC
Cable Types Indoor/Outdoor, Outdoor (Riser/Non-Rated), Outdoor Armored (Riser/Non-Rated)
Splice Capacity 12 splices in each Clearview Cassette
Splitter Slots Up to 5 - with High Density Splitter (KE series)
Material 14 gauge cold rolled steel with almond powder coating
Application
Description
The FieldSmart Fiber Delivery Point (FDP) 144 Port in PON Pedestal Insert Kit
or Direct Bury provides splice or interconnect functionality in industry standard
pedestals for drops to the home in the last mile of the access network.
Additionally, it provides up to 144-homes served in PON environments.
5
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
________________________________________________________Installation Manual
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
Manual 019750 REV A - Aug 2018
96 Port PON Pedestal Components
5
6
2
1. PON Splitter Storage
2. Staging Plate Bracket
3. Splitter Leg Radius Limiting Spools
4. Feeder and Distribution Clearview
Blue Cassettes
5. Buffer Tube Radius Limiting Spools
(Slack Management)
6. Grounding Bar
7. Cover/Designation Card
(Not Pictured)
34
1
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6
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
144 Port PON Pedestal Components
1
5
6
2
3
1. PON Splitter Storage
2. Staging Plate Bracket
3. Splitter Leg Radius Limiting Fingers
4. Feeder and Distribution Clearview
Blue Cassettes
5. Buffer Tube Radius Limiting Spools
(Slack Management)
6. Grounding Bar
7. Cover/Designation Card
(Not Pictured)
4
7
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
________________________________________________________Installation Manual
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
Manual 019750 REV A - Aug 2018
Pedestal Insert Mounting Options
The pedestal insert can be ordered pre-installed in the pedestal direct from Cleareld or as a stand-alone item to be
installed in either a pre-existing pedestal or one from the end users existing supply. The 96 Port PON Pedestal Insert ts
into select Channell, Pencell, Emerson metallic BD7, and ProFORM 12 pedestals, while the 144 Port PON Pedestal Insert
ts into select Channell and Pencell pedestals.
Channel Pedestal
The insert is installed by using the included
screws through the hoop frame of the pedestal.
There are two brackets on each side of the insert.
Pencell
The insert is installed by using the included
screws through the hoop frame of the pedestal.
There are two brackets on each side of the insert.
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
8
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
Emerson BD7 Pedestal
First, locate the black support bars and related screws from the ship along materials and install the black support bar in the
5th hole from the top of the pedestal (Figures 1 & 2). Next, move the grounding support bar to the lowest available position
(Figures 3 & 4).
Figure 1 Figure 4Figure 3Figure 2
The insert can now be loosely secured at the top using the included hardware (Figure 5). The bottom of the insert can then
be attached using the included hardware. After installing the bottom hardware and aligning the insert to be straight, then
tighten all mounting hardware to ensure a secure t (Figure 6).
Figure 5 Figure 6
9
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
________________________________________________________Installation Manual
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
Manual 019750 REV A - Aug 2018
Push the insert into the slots until the assembly clicks into place, then verify the spring
clips have engaged over the plastic railing. The assembly can be removed by pulling on
the spring clip and lifting the insert.
Align the mounting tabs with the corresponding slots in the base of the pedestal. Make sure that the front of the insert faces
the smaller shorter side of the pedestal.
Proform 12” Pedestal
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
10
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
Vault Mounting Options
Using a Cleareld FieldSmart
24 x 36 vault, with split lid and a
12” x 12” Pencell Pedestal cover,
the PON in a PED provides PON
access from above, while
incorporating slack cable storage
directly below in the vault. Also
available in Channel vault and
pedestal variations.
Removing the Cover
The cover can be removed by tilting
the cover away from the bottom of
the insert and sliding the tab out of
the provided latching hole. This will
provide access to the front of the insert
and the designation card inside the
cover.
Note: The cover is not included with
the BD7 version of the insert. The
desi-card is provided as a label to
be applied to the inside door of the
pedestal.
11
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
________________________________________________________Installation Manual
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
Manual 019750 REV A - Aug 2018
Cable Preparation
OSP distribution cables that are entering or exiting the pedestal can be prepped in either a ring cut/mid-span opening
fashion or at the end of the cable.
Ring Cut/Mid-span Opening End of the Cable
The pedestal is designed to hold roughly 20 feet of buffer tube from a 144 OSP cable, but most manufacturers
recommend not exposing more than 20 feet in an OSP environment. This rule is especially true for ring cut applications.
Note: 3 feet of ber is needed inside the cassette for splicing, so be sure to include that in your total cable prep length.
In either cable prep method, a central strength member clamp (3M 2172 or equivalent) can be installed to secure the central
strength member.
3M 2172 Cable Clamp Installed
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
12
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
If a shielded cable is to be used
and grounded in this application,
then a bonding clamp (3M
4460-D or equivalent) can be
attached in addition to the
strength member clamp.
3M 4460-D Bonding Clamp Installed
Cables to be installed can be secured to the side brackets of the pedestal
using the zip tie mounts found on the bottom mounting brackets of the
pedestal.
When attaching the cables to the back plate using zip ties, it is very
important to not fully tighten the zip ties around the cable. Each zip tie
should allow at least 1/8” of clearance on all sides. This is important as
the cable will need to piston or freely move inside the zip tie independently
from the pedestal in the case of ground heave.
Zip Tie Locations
If utilizing a ring cut/mid-span cable opening, the excess buffer tube should
then be routed loosely around the radius limiters provided and secured
loosely with velcro. This cable can then leave the other side of the pedestal
and be secured in the same fashion as described above.
13
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
________________________________________________________Installation Manual
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
Manual 019750 REV A - Aug 2018
Cassette Splicing and Installation
1.
2.
Once you have the cable installed and secured to the pedestal insert, route the buffer tubes around the ber
management spools, storing your excess slack. (Figure 1)
Bring the buffer tubes up and around to the cassettes. (Figure 2)
Figure 1 Figure 2
3. Mark the tubes at the cassettes
with a permanent marker, being
sure to leave 3 feet of buffer tube
after the mark, which will be used
for splicing inside the cassette.
Note: The required lengths for each
buffer tube will be different, so be
sure to mark each one individually
at its respective cassette.
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
14
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
4. Remove the cassettes from the pedestal insert by
loosening the retaining screws on both sides of the
cassettes (96 port), or one side (144 port), and remove
the cassettes through the front of the pedestal insert.
Unwind the buffer tubes from the slack management and bring the tubes through the pedestal insert. Proceed to
splicing.
See the Clearview Blue Cassette Installation Manual for splicing instructions, located under the Resources tab of
the Cleareld website, www.seecleareld.com.
Viewable here:
https://www.seecleareld.com/assets/documents/installation-manuals/clearview-blue-cassette-install-manual.pdf
5.
After splicing is completed, pull the slack back through the pedestal
and guide the cassettes up to their places on the pedestal insert.
Secure the cassettes into place with the retaining screws (if working
in the 144 port PON ped, slide the t-rails of the cassettes into place
in their respective slide rails rst).
6.
Re-store the extra buffer tube slack around the slack management
spools. Use velcro to dress up the buffer tubes.
7.
15
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
________________________________________________________Installation Manual
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
Manual 019750 REV A - Aug 2018
PON Splitter Installation
96 Port PON Pedestal
Install the splitter body onto
the two threaded rods at the
top of the pedestal. Each
threaded rod will slide through
one of the holes on opposite
corners of the splitter body.
Secure in place with the
provided wing nuts.
1.
2.
Route the splitter legs around the ber management ngers.
Note: To install the staging plate, ensure the foam cradle has rst been replaced with the provided foam strips on the
ends of the staging plate.
Place the two tabs on the top of the staging plate into the two slots at the top
of the mounting bracket.
Swing the bottom down and in, pushing until the bracket grabs the bottom of
the staging plate.
Connect the feeder leg and distribution legs of the splitter as needed.
3.
4.
5.
6.
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16
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
144 Port PON Pedestal
Install the splitter body onto the two
threaded rods at the top of the
pedestal by rst hooking the tab
under the top rod.
Push the bottom of the splitter until
it snaps into place on the lower rod.
Secure in place with the provided
wing nuts.
Route the splitter legs down and around the ber management ngers.
Note: To install the staging plate, ensure the foam cradle has rst been replaced with the provided foam strips on the
ends of the staging plate.
Place the two tabs on the top of the staging plate into the two slots at
the top of the mounting bracket.
Swing the bottom down and in, pushing until the bracket grabs the
bottom of the staging plate.
Connect the feeder leg and distribution legs of the splitter as needed.
1.
2.
3.
4.
5.
6.
7.
17
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
________________________________________________________Installation Manual
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
Manual 019750 REV A - Aug 2018
Inspect Then Connect
These are Cleareld recommended products/applications. Use the product
you feel will complete your cleaning procedures. Create a “best practice” for
your company and follow those procedures.
The use of Chemtronics end face and bulkhead cleaning products and
techniques ensures a clean end face, no matter the type of contamination.
Before cleaning any connector, be sure you know what type of contaminate
you are cleaning (dry, uidic, or combination). All the available products are
good, it’s the process that you need to be aware of. Using a dry cleaning
method to clean “dirt” can lead to scratching of the end face. Learn the
process of cleaning properly.
Note: It is NOT recommended to use isopropyl alcohol to clean the end face.
Cleaning an SC/LC Connector
Cleaning the End Face
• Place one wiping paper on QbE-2 FiberSafe™ Cleaning Platen.
(Figure 1)
• Apply small amount of precision cleaner (about 1” in diameter) with
Electro-Wash MX pen on to one end of the wipe. (Figure 2)
• Hold end face at a 90 degree angle. For APC connection, adjust by
slightly tilting the container or end face. Angle is correct when no drag is
felt on the end face. (Figure 3)
• Draw end face from wet to dry part of the wipe 3 times. Use just enough
pressure to ensure complete contact between end face and the wipe.
Note: DO NOT retrace previous step.
Figure 1
Figure 2
Figure 3
Connector Cleaning Procedure
Whether factory terminated or eld spliced, clean connectors are essential for proper system operation. Even the smallest
dust particle can cause transmission problems, so for optimal network performance inspect, and if necessary, clean
connectors and adapters prior to mating.
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
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FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
Cleaning the Ferrule
• Lightly moisten the ber optic swab (2.5mm/38542F or 1.25mm/38040)
by spotting a small amount (about 1”) of Electro-Wash PX or
Electro-Wash MX pen onto the QbE. Hold the swab, 1 side down to the
wetted area and hold for a count of 1-2-3-4-5. (Figure 4)
Figure 4
Figure 5
Figure 6
Cleaning the Mate Through an Adapter AND the Adapter Itself
• Lightly moisten the ber optic swab (2.5mm/38542F or 1.25mm/38040)
by spotting a small amount (about 1”) of Electro-Wash PX or
Electro-Wash MX pen onto the QbE. Hold the tip of the swab onto the
wetted area and hold for a count of 1-2-3-4-5.
• Insert the swab into the adapter to the connector, press lightly against
the connector, twist 2-3 times, remove and discard.
• Dry with a second dry swab.
• Inspect, repeat cleaning if necessary, and test for signal strength.
• Use additional swabs to clean inside the actual adapter. Moisten
swab, like above, and insert through hole and remove while twisting.
(Figure 6)
• Insert swab into side of ferrule, wet side to the ceramic ferrule and
circle around 2-3 times and remove. Turn swab to dry side and repeat.
(Figure 5)
19
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
________________________________________________________Installation Manual
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
Manual 019750 REV A - Aug 2018
Cleaning an MPO/MTP Connector
Female Connector
• Place one wiping paper on QbE-2 FiberSafe™ Cleaning Platen and
apply small amount of precision cleaner (about 1” in diameter) with
Electro-Wash MX pen on to one end of the wipe. (Figure 1)
Figure 1
Figure 2
Figure 3
• Hold end face at a 90 degree angle. For APC connection, adjust by
slightly tilting the container or end face. Angle is correct when no drag is
felt on the end face. (Figure 2)
Male Connector
• Lightly moisten one side of the ber optic swab (CC505F) by spotting a
small amount (about 1”) of Electro-Wash PX or Electro-Wash MX pen
onto the QbE. Hold the swab, 1 side down to the wetted area and hold
for a count of 1-2-3-4-5.
• Place swab, wet side down, at one end of connector end face and draw
across in a diagonal sweep; i.e., from ber 1 up and across to ber 12.
Turn swab over to dry and draw back from ber 12 to ber 1. (Figure 3)
Direct: 763.476.6866 • National: 800.422.2537 • www.SeeCleareld.com • [email protected]
20
FieldSmart®Fiber Distribution Point (FDP)
96 & 144 Port PON Pedestal
Installation Manual ______________________________________________________
Manual 091750 REV A - Aug 2018
Standard Warranty
Cleareld warrants to the original purchaser of the Product sold hereunder is free from defects in material and workmanship under normal use and
service, subject to exceptions stated herein. Product purchased is warranted as follows: Cleareld designed and branded Products are warranted for
three (3) years: Products manufactured by Cleareld to customer prints and/or specications are warranted for one (1) year; and any Product Clear-
eld acquires from or through a third-party manufacturer or distributor and resells to Customer as the original customer will carry the manufacturer’s
pass-through warranty, if any. In all cases, the warranty period commences on the date of shipment to the original purchaser.
Warranty Claim Procedure
If any Product purchased from Cleareld is found defective under the above warranty, the following basic procedure must be followed:
1. Customer must contact Cleareld and obtain a Return Materials Authorization
2. Following authorization, the Customer ships the product-freight collect-to Cleareld’s manufacturing facility
3. Cleareld shall repair or replace the defective Product at its sole option and discretion, and return the repaired or replacement Product to Cus-
tomer’s site, freight prepaid
Note: If the Product is not found to be defective by Cleareld, the product will be returned to the Customer and the customer billed for freight in both
directions.
View our warranty policy here: https://www.seecleareld.com/warranty.html
Limitations of Warranty
Correction of defects by repair or replacement, at the option of Cleareld Inc, shall constitute the exclusive sole remedy for a breach of this limited
warranty. Cleareld shall not be liable under any circumstances for any special, consequential, incidental, punitive, or exemplary damages arising
out of or in any way connected with the product or with agreement to sell product to buyer, including, but not limited to damages for lost prots, loss
of use, or for any damages or sums paid by buyer to third parties. The foregoing limitation of liability shall apply whether the claim is based upon
principles of contract, warranty, negligence or other tort, breach of statutory duty, principles of indemnity or contribution, the failure of any limited or
exclusive remedy to achieve its essential purpose, or otherwise.
Cleareld will not be responsible for any labor or materials costs associated with installation or incorporation of Cleareld products at customer sites,
including any costs of alteration, replacement or defective product, or any eld repairs.
Other Limitations
Cleareld assumes no warranty liability regarding defects caused by:
1. Customer’s modication of Product, excepting installation activities described in Cleareld documentation
2. Customer re-packaging of Product for shipment to third parties or destinations other than those originally shipped to by Cleareld, or any de-
fects suffered during shipping where the Product has been re-packaged
3. Customer’s installation or maintenance, excepting activities described in and performed in accordance with Cleareld documentation
4. Customer’s improper or negligent use or application of Product
5. Other causes external to the Product, including but not limited to accidents, catastrophe, acts of God, government action, war, riot, strikes, civil
commotion, sovereign conduct, or the acts or conduct of any person or persons not party to or associated with Cleareld
6. Environmental factors and weathering resulting in aging and damage not necessary or applicable to the function of the product
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