Cleveland WELBILT MFS User manual

Model # & Serial #.
(Open front panel to view rating label.)
For your uture re erence.
Model # ______________________________________
Serial # _______________________________________
Installation, Operation, Maintenance, Parts & Service
This manual is upda ed as new informa ion and models are released. Visi our websi e for he la es manual.
Metering Filling Station
Model: MFS
Part # - KE004016 A
TABLE OF CONTENTS
For your safe y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ins alla ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Opera ing Ins ruc ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleaning Ins ruc ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshoo ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Service Par s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Read the manual thoroughl .
Improper installation, operation or
maintenance can cause propert
damage, injur or death.
!

1
STATEMENT OF RESPONSIBILITIES /
DÉCLARATION DES RESPONSABILITÉS /
DECLARACIÓN DE RESPONSABILIDADES
This document is for use y experienced
and trained Qualified Cleveland Range,
LLC Authorized Service Representatives
who are familiar with oth the safety
procedures, and equipment they
service. Cleveland Range, LLC assumes
no lia ility for any death, injury,
equipment damage, or property damage
resulting from use of, improper use of,
or failure to use the information
contained in this document. Cleveland
Range, LLC has made every effort to
provide accurate information in this
document, ut cannot guarantee that
this document does not contain
unintentional errors and omissions.
The information in this document may
e su ject to technical and
technological changes, revisions, or
updates. Cleveland Range, LLC
assumes no lia ility or responsi ility
regarding errata, changes, revisions, or
updates.
Qualified Cleveland Range, LLC
Authorized Service Representatives are
o ligated to follow industry standard
safety procedures, including, ut not
limited to, OSHA regulations, and
disconnect / lock out / tag out
procedures for all utilities including
steam, and disconnect / lock out / tag
out procedures for gas, electric, and
steam powered equipment and / or
appliances.
All utilities (gas, electric, water and
steam) should e turned OFF to the
equipment and locked out of operation
according to OSHA approved practices
during any servicing of Cleveland Range
equipment
Qualified Cleveland Range, LLC
Authorized Service Representatives are
o ligated to maintain up-to-date
knowledge, skills, materials and
equipment.
Ce document est destiné à l’usage des
Représentants de Service qualifiés et
autorisés de Cleveland Range, LLC qui
possèdent l’expérience et la formation ainsi
que la onne connaissance des mesures
de sécurité et du matériel qu’ils
entretiennent.
Cleveland Range, LLC décline toute
responsa ilité pour tout cas de décès,
lessure, dommage matériel ou dommage
aux iens résultant de l'utilisation, de la
mauvaise utilisation ou du manquement
d’utilisation des renseignements contenus
dans ce document.
Cleveland Range, LLC s’est efforcé à
fournir des renseignements précis dans ce
document mais ne peut garantir que ce
document soit exempt d’erreurs et
d’omissions non intentionnelles.
Les renseignements contenus dans ce
document peuvent être assujettis à des
changements techniques et technologiques,
des révisions ou des mises à jour.
Cleveland Range, LLC décline toute
o ligation ou responsa ilité concernant les
errata, modifications, révisions ou mises à
jour.
Les Représentants de Service qualifiés et
autorisés de Cleveland Range, LLC sont
tenus de se conformer aux mesures de
sécurité normalisées de l’industrie, y
compris, mais sans s'y limiter, les
réglementations de l'OSHA, les procédures
de dé ranchement / verrouillage /
étiquetage relatives à tous les services
pu lics, dont l’approvisionnement en
vapeur, et les procédures de
dé ranchement / verrouillage / étiquetage
relatives aux équipements et/ou appareils
fonctionnant au gaz, à l’électricité et à la
vapeur.
Au cours de tout entretien d’un appareil
Cleveland Range, tous les services pu lics
(gaz, électricité, eau et vapeur) doivent être
FERMÉS au niveau de l’appareil et le
dispositif de fonctionnement doit être
verrouillé suivant les pratiques approuvées
de l’OSHA.
Les Représentants de Service qualifiés et
autorisés de Cleveland Range, LLC sont
tenus d’actualiser en permanence leurs
connaissances, compétences, matériel et
équipement.
Este documento está destinado para el uso
de los Representantes de Servicio
calificados y autorizados de Cleveland
Range, LLC quienes cuentan con la
experiencia y la capacitación así como el
uen conocimiento de las medidas de
seguridad y de los equipos que mantienen.
Cleveland Range, LLC, declina toda
responsa ilidad en caso de cualquier
fallecimiento, lesiones, daños al equipo o
daños a la propiedad resultantes de la
utilización, del uso inde ido o de la falta de
utilización de la información provista en este
documento.
Cleveland Range, LLC se ha esforzado en
suministrar información precisa en este
documento, pero no puede garantizar que
este documento esté exento de errores y de
omisiones no intencionales.
La información contenida en este
documento podría estar sujeta a cam ios
técnicos o tecnológicos, revisiones o
actualizaciones. Cleveland Range, LLC
declina toda o ligación o responsa ilidad
con respecto a erratas, modificaciones,
revisiones o actualizaciones.
Los Representantes de Servicio calificados y
autorizados de Cleveland Range, LLC tienen
la o ligación de seguir los procedimientos
estándar de seguridad de la industria; los
cuales incluyen pero no se limitan a los
reglamentos de la OSHA (La Administración
de la Seguridad y Salud Ocupacionales), los
procedimientos de desconexión, cierre y
etiquetado relativos a todos los servicios
pú licos incluyendo el suministro de vapor y
los procedimientos de desconexión, cierre y
etiquetado para los equipos y/o aparatos
que funcionan a ase de gas, electricidad o
vapor.
Cuando se esté dando servicio o
mantenimiento a un aparato de Cleveland
Range, todos los servicios pú licos (gas,
electricidad, agua y vapor) de en estar
APAGADOS para el equipo en cuestión y se
de e seguir el procedimiento de cierre de
operaciones de acuerdo con las prácticas
apro adas por la OSHA.
Los Representantes de Servicio calificados y
autorizados de Cleveland Range, LLC tienen
la o ligación de actualizar constantemente
sus conocimientos, destrezas, materiales y
equipamiento.

2
WARNING: Improper
installation, operation,
adjustment, alteration,
service or maintenance
can cause property
damage, injury or death.
Read the installation
and operating
instructions thoroughly
be ore installing,
operating or servicing
this equipment.
FOR YOUR SAFETY
Do not store or use
gasoline or any other
lammable liquids and
vapours in the vicinity o
this or any other
appliance.
This appliance is not to e used y
persons with reduced physical,
sensory or mental capa ilities, or
lack of experience and knowledge,
unless they have een given
supervision or instruction
concerning use of the appliance y
a person responsi le for their safety.
This appliance is not for use y
children and they must e
supervised not to play with it.
Retain this manual for your
reference.
AVERTISSEMENT : Toute
mauvaise pratique en matière
d’installation, de
onctionnement, de réglage,
de modi ication, d’entretien ou
de maintenance peut causer
des dommages matériels, des
blessures ou la mort. Lisez la
totalité des instructions
d’installation et d’utilisation
avant d’installer, d’utiliser ou
d’entretenir cet équipement.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ou
utiliser d'essence ou
d'autres liquides ou
vapeurs in lammables à
proximité de cet appareil
ou de tout autre appareil.
Cet appareil ne doit pas être utilisé
par des personnes dont les
capacités physiques, sensorielles
ou mentales sont réduites, ou des
personnes dénuées d'expérience ou
de connaissance, sauf si elles ont
pu énéficier, par l'intermédiaire
d'une personne responsa le de leur
sécurité, d'une surveillance ou
d'instructions préala les concernant
l'utilisation de l'appareil.
Affichez à un endroit ien visi le les
instructions à suivre dans le cas où
l'utilisateur sent une odeur de gaz.
Ces informations seront o tenues
auprès de votre fournisseur de gaz
local.
Conservez ce manuel pour votre
référence.
ADVERTENCIA: La indebida
instalación, operación,
ajuste, modi icación,
servicio o mantenimiento
puede ocasionar daños a la
propiedad, lesiones o
muerte. Lea detenidamente
las instrucciones de
instalacion y de operación
antes de instalar, poner a
uncionar o dar servicio a
este equipo.
PARA SU SEGURIDAD
No guarde ni use gasolina
o cualesquiera otros
líquidos o vapores
in lamables en las
cercanías de éste o
cualquier otro aparato.
Este aparato no de e ser utilizado
por personas con capacidades
físicas, sensoriales o mentales
reducidas, o que no tengan la
experiencia y los conocimientos
adecuados, a menos que estas
personas hayan reci ido
supervisión e instrucciones en
cuanto al uso del aparato por la
persona responsa le de la
seguridad de ellas.
Este aparato no de e ser usado por
los niños y ellos de en ser
supervisados para que no jueguen
con el aparato.
Guarde este manual para su
referencia.
FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ /
PARA SU SEGURIDAD

3
PREVENTATIVE MANINENANCE
FOR MAINTENANCE AND
REPAIRS CONTACT YOUR
AUTHORIZED MANITOWOC
SERVICE AGENCY AND
HAVE A QUALIFIED SERVICE
TECHNICIAN MAINTAIN YOUR EQUIPMENT.
DAILY PRE-STARTUP
INSPECTI N
1. Unit has been assembled
properly and all hose and pipe
fittings are tight.
2. Check air pressure.
3. Test single stroke operation.
4. Test continuous operation.
WEEKY
1. 95 to 100 psi. air pressure.
2. Check air filter collector.
3. Check all fittngs for leaks - oil level.
4. Lubricator should be adjusted to disperse 1 drop of oil
per 14-18 cycles. (non detergent oil).
5. The flapper valve assembly must be removed and
inspected for signs of wear and proper adjustment.
6. Check for loose fasteners, switches, piston head, etc.
7. Gasket and O-ring wear.
0
Improper installation, operation, adjustment, alteration,
service or maintenance can cause property damage,
injury or death. Read the installation and operating
instructions thoroughly efore installing, operating or
servicing this equipment. / Toute mauvaise pratique en
matière d’installation, de fonctionnement, de réglage, de
modification, d’entretien ou de maintenance peut causer des dommages
matériels, des lessures ou la mort. Lisez la totalité des instructions
d’installation et d’utilisation avant d’installer, d’utiliser ou d’entretenir cet
équipement. / La inde ida instalación, operación, ajuste, modificación,
servicio o mantenimiento puede ocasionar daños a la propiedad, lesiones o
muerte. Lea detenidamente las instrucciones de instalacion y de operación
antes de instalar, poner a funcionar o dar servicio a este equipo.
Surfaces and product may e hot! Wear protective
equipment. /Les surfaces et le produit peuvent être
chauds! Portez un équipement de protection. / ¡Las
superficies y el producto pueden estar calientes!
Utilice equipo protector.
Stand clear of product discharge path
when discharging hot product. /
Écartez-vous du chemin de décharge
d’un produit chaud. / Permanezca
alejado de la ruta de descarga del
producto al vaciar producto caliente.
Bag clippers come in various models. Follow all safety
instructions in their specific manual. / Il existe une variété de
modèles de pinces de sacs. Suivez toutes les consignes de
sécurité figurant dens leur propre manuel. / La engrapadoras
de olsas vienen en varios modelos. Sig todas las
instrucciones de seguridad en s propio manual.
Hot product and surfaces. / Produit et
surfaces chaudes. / Producto y
superficies calientes.
Do not touch. / Ne pas toucher. / No
la toque
Do not clim , sit or stand on equipment. / Il ne faut pas
monter, s'asseoir ni se tenir de out sur l'équipement. /
No su irse, ni sentarse ni pararse so re el equipo.
Inspect unit daily for proper operation. / Inspectez
l’unité tous les jours pour son on fonctionnement. /
Inspeccione diariamente el funcionamiento correcto de
la unidad.
WARNING / AVERTISSEMENT / ADVERTENCIA
!
Use wheel locks. / Utiliser des verrous de roue. /
Utilizar loqueos de la rueda.
Do not remove guards or operate without them. / Ne
pas supprimer les gardes ou fonctionner sans eux. /
No retire los guardias ni funcionar sin ellos.
Keep hands away from moving parts and pinch points.
/ Gardez les mains loin des pièces mo iles et des
points de pincement. / Mantenga las manos lejos de
piezas movi les y puntos de presión muy localizada.
Have a qualified service technician maintain your
equipment. / Demandez à un technicien en entretien
et en réparation qualifié d’effectuer l’entretien de votre
équipement. / Haga que un técnico de servicio
calificado mantenga su equipo
Floor may ecome slippery from product spillage. /
Déversement de produit peut causer de plancher à
être glissante. / Derrame de producto puede causar
piso a ser res aladizo.
0
Remove air pressure prior to servicing or cleaning. /
Dépressurisez avant tout entretien. / Despresurizar
antes de darle servicio.

RECEIVING INSPECTI N
Before unpacking visually inspect the unit for evidence of damage
during shipping.
f damage is noticed, do not unpack the unit, follow shipping
damage instructions
SHIPPING DAMAGE INSTRUCTI NS
f shipping damage to the unit is discovered or suspected, observe
the following guidelines in preparing a shipping damage claim.
1. As soon as damage is discovered or suspected, notify the
carrier that delivered the shipment.
2. Write down a description of the damage or the reason for
suspecting damage as soon as it is discovered. This will help
in filling out the claim forms later.
3. Arrange for the carrier's representative to examine the
damage.
4. Fill out all carrier claims forms and have the examining carrier
sign and date each form.
UNCRATING
Caution:
Straps under tension and will snap when cut.
Carton may contain staples and Skid contains Nails.
Use proper safety equipment and precautions.
Unit is heavy use adequate help or lifting equipment as needed.
1. Carefully cut any straps from container.
2. Lift off carton.
3. nspect for hidden damage.
f found refer to “SH PP NG DAMAGE NSTRUCT ONS”.
4. Cut strap holding unit.
5. Remove manual. Write down the model# and serial# of the
unit onto the front of this manual.
6. Lift unit off skid.
7. Remove and store accessories in a secure area.
8. Discard packaging material according to local and or state
requirements.
ASSEMBLY
The Metering Filling Station is a mobile unit that requires no
assembly to complete unless a clipper has been shipped with the
unit. t does however ship with a number of loose items that are
required for its use. These items should be stored in a convenient
location.
CLIPPER
f a clipper is supplied with the unit, it must be mounted. Remove it
from the box and connect it to the mounting bar using part
#FA11509-1 bolt (supplied). Connect one end of the short air hose
(supplied) to the clipper and the other end to the male quick
connect (24) on the left end of the MFS marked as “Air to Clipper”.
INSTALLATI N REQUIREMENTS
Compressed Air
This unit requires a constant air supply at 25 c.f.m. (cubic feet per
minute) at 90 to 100 p.s.i. (pounds per square inch).
The Metering Filling Station is equipped with its' own air oiler
system, therefore, no oil should be added to the supply air. We
recommend the compressed air system be equipped with a dryer,
filter, and automatic water dump on the air compressor receiver
tank. f the distance between the tank and the unit is less than 100
feet then a minimum line size of 3/4" is required. A distance of 100
to 300 feet requires a minimum 1" line.
f you do not have a Cleveland kettle with air connection built-in
then you must attach the female quick connect (supplied) to your
air supply.
Connect one end of air line (supplied) to the
metering filling station and the other end to the kettle
air outlet fitting and if there is no air to unit check if
the kettle's Air Quick Connect is pushed upward to
the "OPEN" position.
E ectrica
No electrical connection is required.
INSTALLATI N CHECKS
AIR PRESSURE
1. Connect supply air to metering filling station (23).
2. Open front Doors on metering filling station.
3. Set Stroke Selection Switch on Control Panel (1) for
"CONSTANT PUMP NG".
4. Hold Trigger Lever (10) and read Pressure Gauge (19) as
pump is operating. Pressure should not drop less than 90 psi
or exceed 110 psi.
5. Adjust (18) as required.
SINGLE STROKE
Note: Use 3" gaskets in all hex nut couplings on
food hose.
ÞFirst, hand-tighten.
ÞThen, snug with wrench.
1. Using 3" gasket, connect the 3" dia. Food Product Hose (12)
to metering filling station and kettle.
2. Add water to kettle and open kettle's product discharge
valve.
3. Open front Doors of metering filling station.
4. Set Stroke Selection Switch on Control Panel (1) for "S NGLE
STROKE".
5. Place bag over Discharge Nozzle (11).
6. Pull and hold Trigger Lever (10).
7. Product piston should go all the way either left or right, then
return and stop.
8. Release Trigger Lever (10).
9. Repeat test until product starts to discharge into bag.
CLIPPER
Refer to clipper operating instruction manual for safety and
operating procedures.
4
INSTALLATION
OPEN
!

5
OPERATING
INSTRUCTIONS
10
11
8
1
23
4 36 5 12
7
13
24
15
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
Cleveland
20
18
19
9
16 22
PERATING C NTR LS
NAME FUNCTI N
Discharge speed Adjusts speed of product exiting
the discharge nozzle.
Suction speed Adjusts speed of product being
pulled from kettle and into pump.
Stroke selection Selects operating mode or OFF
when not in use.
D I S C H A R G E
S P E E D
S U C T I O N
S P E E D
S T R O K E
S E L E C T I O N
Cleveland
FA S T S L O W F A S T S L O W
SINGLE S TROKE CONSTANT PUMPING
O F F
ITEM # DESCRIPTI N FUNCTI N
1. Control Panel . . . . . . . . . . . . . . . . . . . . ncludes: A/ speed adjusters for suction and discharge.
B/ stroke selection switch.
3. Piston Head
4. Large Lug Nuts . . . . . . . . . . . . . . . . . . Holds product head to product cylinder.
5. Product Cylinder . . . . . . . . . . . . . . . . . Cylinder product is drawn into and discharged from.
6. Product Piston . . . . . . . . . . . . . . . . . . . Moves product within the cylinder.
7. Product Discharge Valve . . . . . . . . . . . Air cylinder that opens and closes discharge opening
by moving plunger.
8. Plunger . . . . . . . . . . . . . . . . . . . . . . . . . Opens and closes product discharge opening.
9. Discharge Valve Body
10. Trigger Lever . . . . . . . . . . . . . . . . . . . . Activates pumping action.
11. Discharge Nozzle . . . . . . . . . . . . . . . . Directs the flow of discharge product.
12. 3" dia. Food Product Hose . . . . . . . . . . 3" dia. hose to connect Metering Filling Station hose to kettle.
13. Caster with Brake . . . . . . . . . . . . . . . . . Locks pump in position.
15. Clipper Bracket . . . . . . . . . . . . . . . . . . Mounting bracket for optional clipper.
16. Adjustment Rod . . . . . . . . . . . . . . . . . . Used for setting desired pumping volume.
18. Pressure Regulator Dial . . . . . . . . . . . . Used to regulate air pressure.
19. Pressure Gauge . . . . . . . . . . . . . . . . . . Shows operating pressure.
20. Slide Valve . . . . . . . . . . . . . . . . . . . . . . Safety Valve. Slide down to vent air from system.
22. Drain Pan Discharge
23. Supply Air Connection
24. Supply Air Connection - Clipper

6
Pre orm DAILY PRE-STARTUP
INSPECTION.
PERATI N
1
Connect one end of the 3-inch diameter food hose to
the kettle.
2. Position MFS for ease of operation and connect the
other end of the food hose to food pump. Additional
hoses or a 90° elbow may be used.
3. Lock wheels.
4. Connect air hose from source to MFS.
5. Open VALVE on kettle. Food will flow into food hose.
6.
Place casing over discharge nozzle.
7. Squeeze and hold trigger lever until pump has
stopped. f a second or third stroke is required, repeat
process or set STROKE SELECT ON on CONSTANT
PUMP NG and hold trigger lever while food is being
pumped.
8.
Move bag over to clipper and clip bag. (refer to
Tipper Tie operations manual)
9.
Pump a couple of bags to check volume and speed.
10. SUCT ON SPEED is the rate at which product is
suctioned from kettle. Thick products should be
suctioned at a slow speed. Thin products may be
suctioned fast.
11.
D SCHARGE SPEED is the rate at which product flows
out of the discharge nozzle. Most products may
discharge fast into bags. Discharge slowly into pans
to reduce splashing hot food.
12. Continue to pump until all product has been emptied
from the kettle.
DISP SAL
INSTRUCTI NS
This unit is recyclable. Do not
dispose in landfill.
The majority of the unit is composed of
stainless steel. Other alloys and
electrical components make up a small
percentage of the total. Follow Federal,
state and local regulations for
disposal.
STR KE/V LUME ADJUSTMENT
1.
Make sure that the product piston is in the suction
position.
2.
Slide adjuster knob either left, to reduce or right, to
increase the desired volume.
3. T
o ensure consistent discharge volume the “Suction”
and “Discharge” speeds need to be adjusted. More
viscous product need slower speeds to allow the
product to move and less viscous product can be
pumped at a faster speed.
Less product volume to the left.
More product volume to the right.

7
TR UBLE SH TING GUIDE
(reference drawings at back of manual)
1. Food pump doesn’t work.
N TE:
; Recommended operating pressure is
90 to 100 PS .
A. Check if there is air supply to the unit.
B. f the unit is connected to a
mixer kettle, check if the A R
QU CK CONNECT is pushed up.
C.
Open the front doors and check that the 3-way
lockout valve (item 4 on sheet KE01710-2) is
pushed up.
D.
Make sure the air regulator knob (item 42 on
sheet KE01710-2) is turned on for pressure to
enter the system.
2. f the tubes seem to be covered in oil or the oil is
dripping out of the mufflers (item 5 on sheet KE01710-
2) then adjust lubricator output. Correct setting is one
drop every 10–15 strokes.
3. f the product piston does not move or is slow in
shifting during operation, adjust the Discharge or
Suction speed knobs to desired speed.
4. f a leak develops around the 5-valve manifold (item 2
on KE01710-2) tighten the screws on top of the valve
and the socket head bolts, as these become loose
over time.
N TE: : Do not over tighten the socket head bolts as
it will bend the clamps resulting in worsening the leak.
5.
f the pump cycles one way but not back, check to
make sure that limit switches LV1 and LV2 are making
contact and the signal is sent to either port 19 or 26 of
the 5-valve manifold (see sheet KE01710-3).
6.
f cylinder still does not cycle replace 5-valve manifold
(item 2 on KE01710-2).
OPEN

8
DISASSEMBLY
Note: Remove "O" rings using a wooden
or plastic picker; DO NOT use a
sharp object.
Prepare a properly deluted solution of
authorized claning solution in a plastic soak bucket to
receive small parts, gaskets and “O” rings.
1. Move slide valve on kettle's air
quick connect to down position to stop
air supply to metering filling station.
Push yellow tab down to
release air pressure before
disconnecting air hose
CLEANING INSTRUCTIONS
Product Cylinder Piston Head Assembly
3" dia.
Food
Hose
Discharge Valve
Plunger
Discharge Valve Body
Discharge
Head
Assembly
Short
2" dia.
Pipe
Push
Pin
Air Cylinder
2" dia. Elbow
Long
2" dia.
Pipe
Product
Discharge
Nozzle
Actuator
Assembly
2" Sani
Clamp
2" Sani
Clamp
O-rings
Product Piston
Product Piston "O" Ring
Gasket
Gasket
Gasket
Gasket
Flapper Valve
"O" Ring
Spring Large Lug Nut
Flapper
Rotary Actuator
Cylinder Seal
Shaft
Piston Head
Air Line
Air Line
0
0
!
WARNINGS:
Disconnect Air supply to Metering Filling Station.
Discharge air pressure from the unit.
Do not submerge Discharge valve or Rotary
Actuator in water.
Never use steel wool for cleaning; damage to inner
surface will result.
Use warm water and mild detergent solution.
Do not use Chloride cleaners; they may damage
stainless steel.
For difficult cleaning applications use alcohol,
baking soda, vinegar or a solution of ammonia in
water.

9
Disassembling Discharge Plunger
1.
Remove the Black & White air tubes from Discharge
valve.
2.
Undo 2” Sani-clamp and remove Discharge valve by
sliding it upward until the plunger is out.
3.
Using a wooden or plastic picker, remove “O” rings
from plunger.
4.
Place all “O” rings and gaskets in warm water to soak.
Disassembling Product cylinder
1.
Pull product cylinder off product piston. Do not use
pliers or any other tool that could damage the inside
wall of the cylinder.
2.
Using a wooden or plastic picker, remove “O” ring
from Product Piston.
3.
Clean all parts, except Discharge valve and Rotary
Actuator, with warm soapy water or run them through
the dishwasher.
4.
Clean the interior of all pipes and food hose using the
brushes provided.
5.
nspect “O” rings and gaskets for any damage,
replace if necessary.
6.
Leave parts overnight to dry.
Flapper
Flapper Valve
"O" Ring
Spring
Rotary
Actuator
Shaft
Piston Head
Product
Cylinder
Push
Pin
Air Cylinder
Product Piston
Product Piston "O" Ring
Disassembling Pump head
1. Remove the Black & White air tubes from the Rotary
actuator.
2.
Unscrew lug nuts using lug wrench to remove the
Pump head.
3. Push Rotary actuator in to remove Flapper.
4. Pull out Rotary actuator, remove the spring and “O” ring.

ASSEMBLY
NOTE: To eliminate any chance of recontamination of unit,
wear sanitary disposable gloves during reassembly after
cleaning.
This assembly procedure assumes the unit is fully
disassembled.
1. Attach Product Cylinder to Piston Cylinder
as ollows:
Þ nspect Product Piston "O" Ring (replace if worn) on
Product Piston - lubricate with food grade grease.
Þ Push Product Cylinder over Product Piston and seat
firmly in groove.
2.
Assemble Piston Head Assembly as ollows in order:
Þnspect Flapper Valve "O" ring on rotary actuator
(replace if worn).
ÞLubricate "O" ring with food grade grease and put on
shaft.
ÞPut Spring on Shaft.
ÞSlide Rotary Actuator Shaft thru hole in Piston Head.
ÞMount Flapper to Shaft.
3. Assemble piston and piping as ollows in order:
NOTE: Use 2" gaskets in all hex nut couplings.
ÞPut Cylinder Seal in place. Lubricate exposed portion
of Cylinder Seal then mount Piston Head to Product
Cylinder, and fasten in place with large Lug Nuts using
lug wrench for final tightening.
ÞAttach two 1/4" air lines to Rotary Actuator (black line
on top).
ÞReassemble 2" piping on Piston Head as illustrated
using gaskets and saniclamps.
4. Assemble discharge head assembly in order as ollows:
Þnspect and install "O" Rings (replace if worn) on
Plunger - larger one in top groove - smaller one in
bottom groove.
ÞApplhy sufficient food grade grease on the plunger
ÞPush Plunger into Discharge Valve Body.
ÞAttach Discharge Valve to Discharge Valve Body
using 2" Sani-Clamp.
ÞAttach Discharge Nozzle to Discharge Valve Body
Product Cylinder
Push
Pin
Air Cylinder
Product Piston
Product Piston "O" Ring
Flapper Valve
"O" Ring
Spring
Flapper
Rotary Actuator
Shaft
Piston Head
Product Cylinder Piston Head
Short
2" dia.
Pipe
2" dia. Elbow
Long
2" dia.
Pipe
Cylinder
Seal
Lug Nut
Gasket
Gasket
Gasket
Discharge
Valve
Plunger
Discharge
Valve
Body
2" Sani
Clamps
"O" Rings
10

5. Attach Discharge Head Assembly as ollows:
ÞMount Discharge Head Assembly on Short 2"
diameter Pipe (use Gasket).
ÞRotate Discharge Head Assembly into 2" Sani-
Clamp Bracket and fasten clamp.
Þ Attach two 1/4" air lines to Discharge Valve (black
on top).
6.
Pan Filler System Option:
Þ Using Short Pipe and 45° Elbow attach as shown
CLEANING PUMP B DY
1.
Disconnect main air line from Metering Filling Station.
2.
Move pump so that Drain Pan Discharge Outlet is
over floor drain. Floor around unit may become
slippery from cleaning.
3.
Remove Drain Screen. Thoroughly wash and rinse the
screen in a sink or a dishwasher.
4.
Prepare a warm water and mild detergent solution.
5.
Remove food soil using a nylon brush.
6.
Rinse thoroughly.
45°
Elbow
Short
Pipe
Discharge Head
Assembly 2" Sani
Clamp
Bracket
2" Piping Assembly
Gasket
11
FLUSHING & SANITIZING
BETWEEN RECIPES
1. Clean between batches of product, flush kettle and
Metering Filling Station.
2.
Remove product Discharge Nozzle and replace it with
cleaning hose.
3. Place end of cleaning hose over a drain.
4. Switch stroke selector switch to "CONSTANT
PUMP NG".
5.
Pull and hold trigger lever against discharge valve
nozzle until kettle has been emptied.
6. Add clean water to kettle, and repeat process to rinse
units.

12
TROUBLESHOOTING & MAINTENANCE PROCEDURES /
DÉPANNAGE ET PROCÉDURES DE MAINTENANCE /
PROCEDIMIENTOS DE SOLUCIÓN DE PROBLEMAS Y
MANTENIMIENTO
All trouble shoot ng gu des and ma ntenance procedures are meant to be used by Qual f ed
Serv ce Techn c an. / Tous les gu des de dépannage et les procédures d'entret en sont dest nés à
être ut l sés par un techn c en qual f é. / Todas las guías de soluc ón de problemas y los
proced m entos de manten m ento están d señados para ser ut l zados por un técn co cal f cado.
Any repairs to the pressure vessel must be done by a certi ied pressure vessel repair shop and all repair
methods and materials must be approved by the manu acturer. / Toute réparation du Navire à pression
doit être e ectuée par un atelier de réparation agréé et toutes les méthodes et matériaux de réparation
doivent être approuvés par le abricant. / Cualquier reparación del recipiente a presión debe ser e ectuada
por un taller de reparación certi icado y todos los métodos y materiales de reparación deben ser
aprobados por el abricante.
Se debe tener extrema precaución si el aparato está alimentado eléctricamente para realizar las pruebas.
Retire la uente de alimentación de la unidad durante el mantenimiento. / Une prudence extrême doit être
prise si l'appareil est alimenté électriquement pour les essais. Retirer l'alimentation de l'appareil pendant
l'entretien. / Se debe tener extrema precaución si el aparato está alimentado eléctricamente para realizar
las pruebas. Retire la uente de alimentación de la unidad durante el mantenimiento
.
0

13
BASIC PERATI N
Single Cycle Operation
Turn the Stroke selector switch to “Single Stroke” (item 14 on sheet
KE01710-2). t will do the following when the Actuator switch is pressed
(item 32 on sheet KE01710-2).
■Shifts 2nd valve (item 3 on sheet KE01710-4), which
turns off 1st valve (item 2 on sheet KE01710-4) and
takes the signal away from point #24 (see view “A” on
sheet KE01710-3).
■Single cycle valve (item 6 on sheet KE01710-4) is now
turned on. t gives one shot of air to 3rd valve #3 which
shifts and turns on valves in Group A.
■The Pump valve (item 5 on sheet KE01710-2) now shifts
(point 1) and valve #4 & #5 shift (points 11 & 12). This
actuates Nozzle Cylinder (item 30 on KE01710-2) and
Flapper Cylinder (item 31 on KE01710-2).
■When the Product piston is completely retracted it hits
limit switch LV1 (item 33 on KE01710-2). This shifts valve
#3 back through point 19 which turns on Group B which
shifts the Pump valve (point 2) and shift the valve #4 &
#5 back (points 22 & 23) which actuate the Nozzle
cylinder (item 30 on KE01710-2) and Flapper cylinder
(item 31 on KE01710-2) to complete the Single cycle.
Single Cycle operation
Turn Stroke selector switch to Constant pumping cycle. t will do the
following when the Actuator switch is pressed.
■Shifts valve #2 which in turn shifts valve #1 (point 31).
This turns on valve #3 (point 24) if LV2 (item 33 on
KE01710-2) is activated which turns on Group A.
■The Pump valve (item 5 on sheet KE01710-2) now shifts
(point 1) and valve #4 & #5 shift (points 11 & 12). This
actuates Nozzle Cylinder (item 30 on KE01710-2) and
Flapper Cylinder (item 31 on KE01710-2).
■When the Product piston reaches the full stroke, it hits
limit switch LV1 (item 33 on KE01710-2). This shifts valve
#3 back through point 19 which turns on Group B which
shifts the Pump valve (point 2) and shift the valve #4 &
#5 back (points 22 & 23) which actuate the Nozzle
cylinder (item 30 on KE01710-2) and Flapper cylinder
(item 31 on KE01710-2).
■When the Product piston completes the first cycle, LV2 is
hit again and turns valve #1 back on and shifts valve #3
again (point 24) and starts another cycle all over again.
■This will continue until the selector switch is turned off,
which shuts off air to valve #2 and stops supplying air to
valve #1, which will not turn on valve #3 to start another
cycle.
ADJUSTMENT & SETTING F AIR
CUSHI N
SECTI N 1 - Adjustment of Valve Paddle Travel
N TE: When looking at the pump head (paddle side), left
side paddle travel is affected by the right side air cylinder
travel adjustment set screw and vice versa.
1. Back off 9/16" lock nut on 3/8" dia. set screw as shown
in Figure 1.
2. Adjust set screw until valve paddle is l/8" away from
inside O-ring and edge as shown in Figure 2.
3. Secure lock nut.
4. Recheck l /8" distance between paddle and edge.
5. This side is now set. Follow the same procedure for the
other side.
SECTI N 2 - Setting of Air Cushion
N TE A: Again left side paddle cushioning is affected by
the right side air cylinder cushion set screw (3/16" dia.) and
vice versa as shown in Figure 1.
N TE B: Turning set screw in increases air cushion action
and vice versa.
CAUTI N: Avoid fingers around paddle travel area,
personal injury may result.
1. Support the head assembly securely and connect the air
lines to the rotary actuator air cylinders. Activate air to
start rotary action.
2. Observe air cushion action at the end of each swing.
Optimum cushion action can best be described as a
controlled deceleration of the paddle at the end of the
swing with complete elimination of rotational momentum
in the shortest time possible. Adjust set screw to achieve
results on both sides.
Cushion
Adjustment
Set Screw
Travel
Adjustment
Set Screw
1/8" 1/8"
Figure 1 Figure 2

14
AIR PRESSURE
1. Adjust air regulator or line pressure so that air pressure
gauge reads 90 - 100 psi when unit is running on
continuous cycle (stroke selector switch is set on
"constant pumping").
2. Drip Adjustment-
Þ Observe the sight bulb on the top of the oiler. One
drop of oil into the lines for every ten to fifteen cycles of
the product piston.
Þ f adjustment is necessary turn the sight bulb
clockwise for more oil, counter clockwise for less oil.
3. Adding Oil-
Use only mineral oil in th oiler.
Þ Remove air supply from unit.
Þ Remove oiler bowl (as per instructions on the bowl).
Fill to line and replace.
AIR FILTER REPLACEMENT
PR CEDURE
The air filter is designed to
separate a small amount of dirt
and water from the supply air.
This filter is NOT designed to
clean air straight from the
compressor. You must install a
separate filter and drier in the
supply line to deliver air with a
dew point of less than 65° F.
1. Check for water accumulation daily. f water is present,
push small button at the bottom of bowl and allow the
water to spray out.
N TE: f the bowl has to be drained regularly (more than
once a week) then the supply air has not been sufficiently
dried.
2. f the air filter cartridge is dirty then it should be
replaced.
Þ Turn off air to the unit.
Þ Remove bowl.
Þ Separated deflector and baffle
Þ nstall new filter.
Þ Reassemble.
STR KE ADJUSTMENT
The amount of delay between the time the product piston
reaches the end of a half stroke and the reversing of
direction can be adjusted.
1. The two flow controls (LV1 & LV2) are located to the left
of the product piston.
2. Loosen locking nut.
3. Set selector switch to continuous and have someone
hold the nozzle trigger as you adjust the delay.
4. Retighten the locking knob.
The product piston stroke can be adjusted by loosening the
knob and moving the limit switch LV1. Move to left to shorten
the stroke or the right to increase.
Deflector
Filter
Element
Baffle
Lever
Bowl/Guard
Assembly
Oil Sight Bulb
and Adjuster
Oil
Bowl
Cleanout Button
Air Regulator Dial
Pressure
Gauge
Water
& Dirt
Cleanout

15
PNEUMATIC SCHEMATIC

16
5
4
3
2
1
10
9
8
7
6
PISTON HEAD
ASSEMBLY
PISTON HEAD ASSEMBLY
ITEM NO. PART NO. DESCRIPTION QTY.
1. - 10. SE00068-1 Pump head assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. KE53014-1 Rotary actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50454 Bearing kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50455 Seal kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SE50455-1 Gear shaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. FA05002-24 "O" Ring, cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE53056 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE01302 Lug nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
5. FA11322-1 Hex cap screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
6. KE53659-1 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE003731 End plate, includes 5 & 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE53016 Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. FA05002-2 "O" Ring, pump head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE603701 Valve Paddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-
SERVICE PARTS
WARRANTY
Our Company supports a worldwide network
of Maintenance and Repair Centers. Contact
your nearest Maintenance and Repair Centre
for replacement parts, service, or information
regarding the proper maintenance and repair
of your cooking equipment
n order to preserve the various agency safety
certification (UL, NSF, ASME/Ntl. Bd., etc.),
only factory-supplied replacement parts
should be used. The use of other than factory
supplied replacement parts will void warranty.
ROTARY ACTUATOR
REPA R K TS

17
HOSE ASSEMBLIES
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE01749-3 Food Hose Assembly, 3' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE01749-2 Food Hose Assembly, 3' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
KE01333 Cleaning Hose Assembly, includes items 3, 4 & 5
3. KE55470-1 Cleaning Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. F 05220-2 Hose Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. F 05255 Hose Adapter 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1
2
5 4 3
CLEANING H SE ACCESS RY
LABEL
DISPENSER
ITEM NO. PART NO. DESCRIPTION QTY.
1-17 KE01387 Label Dispenser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1. KE53186 Hub Mounting Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE53187 Labeller Back Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. KE01386 Labeller Front Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE53268 Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE54139 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE53265 Core Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE53266 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE01383 Labeller Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9. FA11258 Hexhead Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. FA31029 Lock washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
11. FA21008 Hex Nut, #1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. FA19500 Hex Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. FA11056 Binding Head Screw, #6-32x1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
14. FA11260 Hexhead Screw, #1/4-20x1" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
15. FA11328 Hex Head Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
16. FA31030 Lock Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
17. FA21024 Hex Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
18. KE54751-2 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1
7
5
6
18
12
5
3
21310
14
9
10
11
15
16
17
84

18
MISCELLANEOUS PARTS
KE52159
3" Wrench
KE01947
Lug Wrench
KE54166 - Brush Hanger
KE54163
Nylon Brush
for 3" Food
Product Hose
KE54164
12" Nylon Brush
1/2" dia.
KE54165
36" Nylon Brush
for 2" Piping
CB
Nylon Scrub Brush
KE52158
2" Wrench
KE01518
Hose for Clipper
3/8" dia.x 6'lg.
KE01750
Hose for Metering Filling Statiion/Kettle
1/2" dia. x 8' 6" lg.
SE95019-1
Service Manual
INSTALLATION,OPERATIONANDREPAIR MANUAL
METERING
FILLING
STATION
MODEL:MFS
CLEVELANDRANGEINC.
1333East179thSt.
Cleveland,Ohio
U.S.A.44110
T
ollFree 1-800-338-2204
AWELBILTCompany
SteamCookingSpecialists
SE90019Rev.0
Mineral
Oil
KE54167
Food Grade Grease
Mineral Oil
(purchaced locally)
KE55336-6
3" Elbow, 90°
Trash Container
KE603751 (new style)
KE53081 (old style)
KE003651-1RH
KE003651-2LH
Trash Container
Support Bar
(old style)
KE01776
Nylon Brush Kit
K
KE52095
Clipper Bar Clamp
K
KE00911
Swivel Plate
KE52096
Clipper Clamp Plate
FI05300
2" Elbow, 45° Pan Filler
KE01316-3
2" Vertical Pipe

19
PIPING ASSEMBLIES
ITEM NO. PART NO. DESCRIPTION QTY.
1. KE53270 Air Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1B. KE53249 Mounting Nut, Air Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. KE53250 Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. F 05144-1 Sani-clamp, 2" Standard Configuration . . . . . . . . . . . . . . . . . . .1
Optional Strainer Configuration . . . . . . . . . . . . .3
4. KE01385 Discharge Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE54287 Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. KE00905 Actuator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7. KE01384 Discharge Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8. KE00920 Short Connector Pipe, 2" Standard Configuration . . . . . . . . . . . . . . . . . . .1
9 . KE01974 Elbow, 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE01316-1 Long Connector Pipe, 2" Standard Configuration . . . . . . . . . . . . . . . . . . .1
"O" RINGS, GASKETS & SEALS
ITEM NO. PART NO. DESCRIPTION QTY.
A. FA05002-3 Upper Plunger "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
B. FA05002-7 Lower Plunger "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
C. KE54810-2 Gasket, 2" Bevel Seat Standard Configuration . . . . . . . . . . . . . . . . . . .4
Optional Strainer Configuration . . . . . . . . . . . . .2
D. KE54810-3 Gasket, 3" Bevel Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
E FA05002-5 Product Piston "O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
PIPING
ASSEMBLIES,
"O" RINGS,
GASKETS
& SEALS
1
1B
A
2
B
3
4
6
5
C89
10
7
C
C
C
E
D
D