Clevertronics CBULKy Series Installation and operating instructions

1942842
V1.0
8 June 2021
UK Instruction Sheet Template – V1.1 – Updated: 20/11/2020
Clevertest and Clevertest Plus
Refer to the supplementary operation guide supplied with the Product.
After Power ON, the Status LED on a Clevertest Plus enabled fitting will display a rapid Green or Red
flashing for a period up to 2 minutes.
Maintained fittings (CBULKM-xx) cannot be scanned with a camera using the Clevertest Plus App as the
maintained light source interferes with the camera scanning function. To register the fitting manually
enter the serial number from the QR code and visually read the test result and enter manually into
Clevertest Plus App.
Zoneworks, HIVE and DATA Monitored Options
Fittings with part numbers -ZW, -HVG, -DATA are fitted with Zoneworks communications modules
(nodes). These fittings are monitored using either Powerline Carrier Technology that utilize the power
cable to provide data communication, RF transceiver modules operating in the ISM band or a dedicated
data cable to/from data routers installed on a dedicated data trunk connected to a central Server (can also
be connected via Ethernet/Internet/Fibre). Zoneworks software on the server is used to monitor,
coordinate testing and collate test data from each fitting. Zoneworks Fittings can be commissioned by a
single push of the test switch or by scanning the supplied barcode. The LED Test Switch indicator provides
a multifunction indication of the status of the fitting during testing and normal operation:
Option
State
LED Operation
ZW, HVG, DATA
Commissioned
LED on Solid (Green)
ZW, DATA Un-commissioned
Batt plugged-in:
yellow 1s, green 1s
Batt unplugged:
red 1s, off 1s
HVG Un-commissioned
With network connectivity
Batt plugged-in: yellow 1s, green 1s
Batt unplugged:
red 1s, off 1s
HVG Un-commissioned
Without network connectivity
Batt plugged-in: yellow 250mS, green
250mS, yellow 250mS, green 250mS,
green 1s
Batt unplugged: red 250mS, off
250mS, red 250mS,off 250mS, off 1s
ZW, DATA
Emergency Light Test In Progress
LED flashes at yellow 5s , 0ff 1s
HVG
Emergency Light Test In Progress
LED flashes at yellow 1s , 0ff 1s
In the case of the DATA version a 2-way “figure 8” cable and terminal block facilitates the connection to
the DATA network via a multi-drop bus (daisy chain connection). For further information of installation of
a Zoneworks system, please refer to the Zoneworks Users Guide and Commissioning Guide (incl. DATA
version)
DALI EM Option
Luminaires with part numbers having -DALI are fitted with DALI modules (nodes) that facilitate
connection and integration to 3rd Party Lighting Control Systems. Before installing the -DALI fitting
please confirm that the Lighting Control System has the capability to monitor DALI Emergency
Luminaires. The -DALI fitting will be addressed and configured into the control system by the Lighting
Control System Commissioning Technicians and not Clevertronics
State
LED Operation
Commissioned/ Un-commissioned
LED on Solid (Green)
Emergency Light Test in progress
LED flashes at 1s On (Yellow) & 1s Off
“IDENTIFY COMMAND”
Fitting goes into emergency mode for 10 seconds
A 2-way “figure 8” cable and terminal block facilitates the connection to the DALI network OR a
5/6way “structured wiring system” lead and plug facilitating the power and DALI connection. DALI
connections are marked as Da Da.
Note:
This luminaire (with reinforced insulation between control/LED terminal and AC supply) contains non-
user replaceable light source and battery - to be replaced (if required, refer installation instructions for
battery replacement) by Clevertronics service personnel/agents or a registered electrician.
LED Emergency Bulklite
Installation & Maintenance Instruction Leaflet
Australia (Head Office)
Website: www.clevertronics.com.au
Email: [e-mail]
Phone: [phone]
Fax: [phone]
UK OFFICE
Website: www.clevertronics.co.uk
362 Stockley Close
West Drayton UB7 9BL
Phone: [phone]
NOTE: Standard product codes with this symbol are
enabled with Clevertest Plus capability. Please refer to the
operation guide supplied with the product for details.
IP65
Models:
CBULKy-xx
Testing:
Options:
Manual Test
xx = Blank
Non-Maintained
y=Blank
Zoneworks
xx = ZW
Maintained
y=M
Z/W DATA
xx = DATA
Zoneworks HIVE
xx = HVG
DALI Registered.
xx = DALI
Spare Parts:
8050790
HWSUB: CT10754-D2 LED Strip - 2835 LP/L10
8002964
PCA: CT10142-L9 6C150 CTP DALI HVG ZW 250mA Batt
1550231
BATT:LP 3.2V 6400mAh.200mm lead, No Brkt
Important:
It is illegal for anyone, except for a licensed electrician to install or maintain this product. Before installation,
ensure that the electricity supply has been switched off and isolated. Installation must be carried out in
accordance with the relevant British Standards.
Caution:
On many building sites, power circuits may be cut off in an uncontrolled and repetitive basis during
construction. As a result, any Exit & Emergency Units, on these circuits, will have their batteries discharged
or “cycled”. The Li-ion battery in the Exit & Emergency Unit has been selected to give excellent long life
performance in a controlled IEC 60598-2-22 testing environment. Excessive battery cycling will reduce
through-life performance and may lead to premature battery failure. Battery warranty claims, as a result
of such abuse, are specifically EXCLUDED from Clevertronics warranty terms.

1942842
V1.0
8 June 2021
UK Instruction Sheet Template – V1.1 – Updated: 20/11/2020
Installation:
This CBULK Surface Mount Emergency Luminaire can be installed on solid or T-BAR ceilings/surfaces or
used to replace an existing unit.
•Locate the installation position.
•Remove the diffuser by levering the 4 clips holding the diffuser (see Below image on how to do
this).
•Remove Geartray by undoing the 2 screws holding it in place (using a suitable screwdriver)
•Pre-drill mounting holes (Image showing it below).
•Mount base plate and use suitable fixings to secure the base plate into the pilot holes (including
consideration of maintaining the IP rating)
•Bring in supply cables via the rear entry hole or via the ends of the base you will need to drill a
suitable hole where cable entry is required).
•Terminate the supply cables to the unswitched Live, Neutral & Earth Loop terminals (in the case
of the –DALI or –DATA fittings terminate the DALI or DATA cable to the terminals marked Da
Da or DATA).
•Ensure the Battery is connected.
•Push the gear tray back into position and secure in place using the two screws.
•Install the diffuser by pushing it down and squeezing the clips together. Verify that all 4 clips are
properly engaged this is ensure the IP seal is (image below)
If the CTP capabilities are activated, please affix the CTP status label to a visible surface and Four
Segment Marking on the product will include an “F” in third segment block.
Dimensions:
Non-Maintained/Maintained Mode selection
To Change the mode of operation from Non-Maintained to maintained
place the jumper across the J4. Image to the right.
NOTE: If you change the product from Non-Maintained to Maintained
update the Four Segment Marking on the product to include an “1” in
Second segment block.
Securing the Diffuser
To secure the diffuser you can add the provided screw and nut. To do this add
the nut into the slot provided in the base then use the screw to fix in place.
Battery Replacement:
1. Prior to any work, isolate the power to the luminaire that requires battery replacement
2. Open the fitting by removing the diffuser, see images in installation instruction.
3. Remove the Geartray. Support gear tray while removing the screws
4. Remove the Battery Connector from the Emergency PCA.
5. Remove the battery from the gear tray by removing mounting screws.
6. Replace battery, re-install screws and connect to Emergency Driver.
7. Refit Gear Tray, and diffuser.
Testing Procedure:
When the unit is connected to the un-switched live, it must be allowed to charge the battery for at least
24 hours. Conduct the following tests:
•The emergency lamp must illuminate for at least 180 min after disconnection from the mains. If the
unit fails to illuminate for the requisite time, remedial action must be taken to repair the situation
and once completed, the unit must pass a subsequent test.
•Press and hold Test Button or switch Off Mains Supply, check that the emergency lamp is On.
Release the Test Button or Switch On Mains Supply, check that the emergency lamp is Off (Non-
maintained operation).
Trouble Shooting:
Below are a list of common problems and their possible causes.
Fault: The Green LED Test Switch indicator is not illuminated.
Check: A.C. is connected and is turned on.
Battery is connected
Test Switch for damage.
Fault: Lamp does not illuminate in emergency mode.
Check: A.C. is connected.
Lamp is correctly inserted.
Battery is connected
Fault: Lamp illuminates in emergency mode, but only stays on for a short period.
Check: Battery has been allowed to charge for at least 24 hours.
Battery for damage.
Warranty:
For Product Warranty information and Terms and Conditions of Sales please refer to our website
https://clevertronics.co.uk/product-warranty-statement/