Clevo C4100 User manual

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Notebook Computer
C4100/C4105
Service Manual
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Notice
The company reserves the right to revise this publication or to change its contents without notice. Information contained
herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven-
dor. They assume no responsibility or liability for any errors or inaccuracies that may appear in this publication nor are
they in anyway responsible for any loss or damage resulting from the use (or misuse) of this publication.
This publication and any accompanying software may not, in whole or in part, be reproduced, translated, transmitted or
reduced to any machine readable form without prior consent from the vendor, manufacturer or creators of this publica-
tion, except for copies kept by the user for backup purposes.
Brand and product names mentioned in this publication may or may not be copyrights and/or registered trademarks of
their respective companies. They are mentioned for identification purposes only and are not intended as an endorsement
of that product or its manufacturer.
Version 1.0
January 2010
Trademarks
Intel, and Intel Core are trademarks/registered trademarks of Intel Corporation.
Other brand and product names are trademarks and./or registered trademarks of their respective companies.

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About this Manual
This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and
inspection of personal computers.
It is organized to allow you to look up basic information for servicing and/or upgrading components of the C4100/C4105
series notebook PC.
The following information is included:
Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
Chapter 2, Disassembly, provides step-by-step instructions for disassembling parts and subsystems and how to upgrade
elements of the system.
Appendix A, Part Lists
Appendix B, Schematic Diagrams
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IMPORTANT SAFETY INSTRUCTIONS
Follow basic safety precautions, including those listed below, to reduce the risk of fire, electric shock and injury to per-
sons when using any electrical equipment:
1. Do not use this product near water, for example near a bath tub, wash bowl, kitchen sink or laundry tub, in a wet
basement or near a swimming pool.
2. Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a remote risk of elec-
trical shock from lightning.
3. Do not use the telephone to report a gas leak in the vicinity of the leak.
4. Use only the power cord and batteries indicated in this manual. Do not dispose of batteries in a fire. They may
explode. Check with local codes for possible special disposal instructions.
5. This product is intended to be supplied by a Listed Power Unit (Full Range AC/DC Adapter - AC Input 100 - 240V,
50 - 60Hz/ DC Output 19V, 3.42A or 18.5V, 3.5A (65W) minimum).
CAUTION
Always disconnect all telephone lines from the wall outlet before servicing or disassembling this equipment.
TO REDUCE THE RISK OF FIRE, USE ONLY NO. 26 AWG OR LARGER,
TELECOMMUNICATION LINE CORD
This Computer’s Optical Device is a Laser Class I Product

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Instructions for Care and Operation
The notebook computer is quite rugged, but it can be damaged. To prevent this, follow these suggestions:
1. Don’t drop it, or expose it to shock. If the computer falls, the case and the components could be damaged.
2. Keep it dry, and don’t overheat it. Keep the computer and power supply away from any kind of heating element. This
is an electrical appliance. If water or any other liquid gets into it, the computer could be badly damaged.
3. Follow the proper working procedures for the computer. Shut the computer down properly and don’t forget to save
your work. Remember to periodically save your data as data may be lost if the battery is depleted.
Do not expose the computer
to any shock or vibration. Do not place it on an unstable surface. Do not place anything heavy on the computer.
Do not expose it to excessive
heat or direct sunlight. Do not leave it in a place where foreign matter or mois-
ture may affect the system.
Don’t use or store the com-
puter in a humid environment. Do not place the computer on any surface which will block
the vents.
Do not turn off the power
until you properly shut down
all programs.
Do not turn off any peripheral
devices when the computer is
on.
Do not disassemble the com-
puter by yourself. Perform routine maintenance on your computer.
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4. Avoid interference. Keep the computer away from high capacity transformers, electric motors, and other strong mag-
netic fields. These can hinder proper performance and damage your data.
5. Take care when using peripheral devices.
Power Safety
The computer has specific power requirements:
• Only use a power adapter approved for use with this computer.
• Your AC adapter may be designed for international travel but it still requires a steady, uninterrupted power supply. If you are
unsure of your local power specifications, consult your service representative or local power company.
• The power adapter may have either a 2-prong or a 3-prong grounded plug. The third prong is an important safety feature; do
not defeat its purpose. If you do not have access to a compatible outlet, have a qualified electrician install one.
• When you want to unplug the power cord, be sure to disconnect it by the plug head, not by its wire.
• Make sure the socket and any extension cord(s) you use can support the total current load of all the connected devices.
• Before cleaning the computer, make sure it is disconnected from any external power supplies (i.e. AC/DC adapter or car
adapter).
Use only approved brands of
peripherals. Unplug the power cord before attaching peripheral devices.
Do not plug in the power
cord if you are wet. Do not use the power cord if it is broken. Do not place heavy objects on the power cord.

Power Safety
Warning
Before you undertake
any upgrade proce-
dures, make sure that
you have turned off the
power, and discon-
nected all peripherals
and cables (including
telephone lines). It is
advisable to also re-
move your battery in
order to prevent acci-
dentally turning the
machine on.

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Battery Precautions
• Only use batteries designed for this computer. The wrong battery type may explode, leak or damage the computer.
• Do not continue to use a battery that has been dropped, or that appears damaged (e.g. bent or twisted) in any way. Even if the
computer continues to work with a damaged battery in place, it may cause circuit damage, which may possibly result in fire.
• Recharge the batteries using the notebook’s system. Incorrect recharging may make the battery explode.
• Do not try to repair a battery pack. Refer any battery pack repair or replacement to your service representative or qualified service
personnel.
• Keep children away from, and promptly dispose of a damaged battery. Always dispose of batteries carefully. Batteries may explode
or leak if exposed to fire, or improperly handled or discarded.
• Keep the battery away from metal appliances.
• Affix tape to the battery contacts before disposing of the battery.
• Do not touch the battery contacts with your hands or metal objects.
Battery Guidelines
The following can also apply to any backup batteries you may have.
• If you do not use the battery for an extended period, then remove the battery from the computer for storage.
• Before removing the battery for storage charge it to 60% - 70%.
• Check stored batteries at least every 3 months and charge them to 60% - 70%.

Battery Disposal
The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of its useful life, under var-
ious state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste
officials for details in your area for recycling options or proper disposal.
Caution
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.
Discard used battery according to the manufacturer’s instructions.
Battery Level
Click the battery icon in the taskbar to see the current battery level and charge status. A battery that drops below a level of 10%
will not allow the computer to boot up. Make sure that any battery that drops below 10% is recharged within one week.
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Contents
Introduction ..............................................1-1
Overview .........................................................................................1-1
Specifications ..................................................................................1-2
External Locator - Front View with LCD Panel Open ....................1-4
External Locator - Front and Rear View .........................................1-5
External Locator - Left & Right Side View ...................................1-6
External Locator - Bottom View .....................................................1-7
Mainboard Overview - Top (Key Parts) .........................................1-8
Mainboard Overview - Bottom (Key Parts) ....................................1-9
Mainboard Overview - Top (Connectors) .....................................1-10
Mainboard Overview - Bottom (Connectors) ...............................1-11
Disassembly ...............................................2-1
Overview .........................................................................................2-1
Maintenance Tools ..........................................................................2-2
Connections .....................................................................................2-2
Maintenance Precautions .................................................................2-3
Disassembly Steps ...........................................................................2-4
Removing the Battery ......................................................................2-5
Removing the Hard Disk Drive .......................................................2-6
Removing the Optical (CD/DVD) Device ......................................2-8
Removing the System Memory (RAM) ..........................................2-9
Removing and Installing a Processor ............................................2-10
Removing the 3G Module .............................................................2-13
Removing the Wireless LAN Module ...........................................2-14
Removing the Bluetooth Module ..................................................2-15
Removing the Modem ...................................................................2-16
Removing the LCD Back Cover for MOFA (C4801M) ...............2-17
Removing the LCD Front Cover ...................................................2-19
Removing the Keyboard ................................................................2-20
Part Lists ..................................................A-1
Part List Illustration Location ........................................................ A-2
Top (C4100) ................................................................................... A-3
Top (C4105) ................................................................................... A-4
Bottom (C4100) ............................................................................. A-5
LCD (C4100) ................................................................................. A-6
LCD (C4105) ................................................................................. A-7
HDD ............................................................................................... A-8
SATA-DVD-SUPER MULTI ....................................................... A-9
Schematic Diagrams.................................B-1
SYSTEM BLOCK DIAGRAM ......................................................B-2
CLOCK GENERATOR ..................................................................B-3
Penryn (Socket-P)1/2 ......................................................................B-4
Penryn (Socket-P)2/2 ......................................................................B-5
CANTIGA 1/7, HOST ....................................................................B-6
CANTIGA 2/7, Graphics ................................................................B-7
CANTIGA 3/7 ................................................................................B-8
CANTIGA 4/7 ................................................................................B-9
CANTIGA 5/7 ..............................................................................B-10
CANTIGA 6/7 ..............................................................................B-11
CANTIGA 7/7 ..............................................................................B-12
DDRIII SO-DIMM A ...................................................................B-13
DDRIII SO-DIMM B ...................................................................B-14
PANEL, CRT ................................................................................B-15
INVERTER, BLUETOOTH, FAN ...............................................B-16
ICH9M 1/4, SATA .......................................................................B-17
ICH9M 2/4, PCI, USB ..................................................................B-18
ICH9M 3/4 ....................................................................................B-19
ICH9M 4/4 ....................................................................................B-20
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HDMI ...........................................................................................B-21
KBC-ITE IT8502E .......................................................................B-22
JMC21 CARD READER/LAN ....................................................B-23
AUDIO CODEC ALC272 ........................................................... B-24
AUDIO AMP TPA6017 ...............................................................B-25
HDD, ODD, MDC, TP, Conn, 3G ............................................... B-26
NEW CARD, USB, MINI PCIE ..................................................B-27
LED, CCD, AUDIO Conn ...........................................................B-28
SYSTEM POWER, PWR SW ..................................................... B-29
AC_IN, CHARGER ..................................................................... B-30
VCORE ........................................................................................B-31
VDD3, VDD5 ...............................................................................B-32
1.8V/1.05VS .................................................................................B-33
1.5V,0.75VS .................................................................................B-34
CLICK BOARD ...........................................................................B-35
AUDIO/ USB/ RJ11 BOARD ......................................................B-36
POWER SWITCH & LID BOARD .............................................B-37

Introduction
Overview 1 - 1
1.Introduction
1: Introduction
Overview
This manual covers the information you need to service or upgrade the C4100/C4105 series notebook computer. Infor-
mation about operating the computer (e.g. getting started, and the Setup utility) is in the User’s Manual. Information
about drivers (e.g. VGA & audio) is also found in User’s Manual. That manual is shipped with the computer.
Operating systems (e.g. Windows Vista/ Window 7, etc.) have their own manuals as do application software (e.g. word
processing and database programs). If you have questions about those programs, you should consult those manuals.
The C4100/C4105 series notebook is designed to be upgradeable. See Disassembly on page 2 - 1 for a detailed descrip-
tion of the upgrade procedures for each specific component. Please note the warning and safety information indicated by
the “” symbol.
The balance of this chapter reviews the computer’s technical specifications and features.
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Introduction
1 - 2 Specifications
1.Introduction
Specifications

Latest Specification Information
The specifications listed in this here are correct
at the time of going to press. Certain items (par-
ticularly processor types/speeds) may be
changed, delayed or updated due to the manu-
facturer's release schedule. Check with your
service center for details.

CPU
The CPU is not a user serviceable part. Ac-
cessing the CPU in any way may violate your
warranty.
Processor Options
Intel® Core™2 Duo Processor
T6600 (2.2GHz), T6500 (2.1GHz), T6400 (2.0GHz)
2MB On-die L2 Cache & 800MHz FSB
Intel® Pentium® Processor
T4300 (2.12GHz), T4200 (2.0GHz)
1MB On-die L2 Cache & 800MHz FSB
Intel® Celeron Processor
900 (2.2GHz), T3100 (1.9GHz), T3000 (1.8GHz)
1MB On-die L2 Cache & 800MHz FSB
T1700 (1.83GHz), T1600 (1.66GHz)
1MB On-die L2 Cache & 667MHz FSB
LCD
14" HD TFT LCD
Core Logic
Intel ®GL40 + ICH9M
Memory
Two 204 Pin SO-DIMM Sockets Supporting DDR3 1066/
1333MHz Memory
Memory Expandable up to 4GB
Video Adapter
Intel ® GL40 Integrated Video
Shared Memory Architecture of up to 1GB
MS DirectX® 10 compatible
BIOS
One 16Mb SPI Flash ROM
Phoenix™ BIOS
Storage
(Factory Option)One Changeable 12.7mm(h) Optical
Device Type Drive
(Super Multi Drive Module)
One Changeable 2.5" 9.5 mm (h) SATA (Serial) HDD
Audio
High Definition Audio Compliant Interface
2 * Built-In Speakers
Built-In Microphone
Keyboard
“WinKey” keyboard (with embedded numeric keypad)
Pointing Device
Built-in Touchpad
Security
Security (Kensington® Type) Lock Slot
BIOS Password
Interface
Three USB 2.0 Ports
One HDMI Out Port
One Headphone-Out Jack
One Microphone-In Jack
One RJ-45 LAN Jack
One RJ-11 Modem Jack
One DC-in Jack
One External Monitor Port
One ExpressCard/34 Slot

Introduction
Specifications 1 - 3
1.Introduction
Communication
10Mb/100Mb Ethernet LAN
(Factory Option) 802.11b/g/n Wireless LAN Half Mini-Card
Module
(Factory Option) 1.3M Pixel USB PC Camera Module
(Factory Option) Bluetooth 2.1 + EDR Module
(Factory Option) 3.75G/HSPA Mini-Card Module
Card Reader
Embedded 7-in-1 Card Reader (MS/ MS Pro/ SD/ Mini SD/
MMC/ RS MMC/ MS Duo)
Note: MS Duo/ Mini SD/ RS MMC Cards require a PC
adapter
Power
6 Cell Smart Lithium-Ion Battery Pack, 48.84WH
(Factory Option) 6 Cell Battery Pack, 62.16WH
Full Range AC/DC Adapter
AC Input: 100 - 240V, 50 - 60Hz
DC Output: 19V, 3.42A or 18.5V, 3.5A (65 Watts)
Energy Star 5.0 Compliant
Environmental Spec
Temperature
Operating: 5°C - 35°C
Non-Operating: -20°C - 60°C
Relative Humidity
Operating: 20% - 80%
Non-Operating: 10% - 90%
Dimensions & Weight
340mm (w) * 238mm (d) * 13.9 - 31.8mm (h)
2.2 kg With 6 Cell Battery and ODD
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Introduction
1 - 4 External Locator - Front View with LCD Panel Open
1.Introduction
External Locator - Front View with LCD Panel Open
Figure 1
Front View with LCD Pan-
el Open
1. Built-In PC Camera
(Optional)
2. LCD
3. Power Button
4. Hot-Key Buttons
5. LED Status
Indicators
6. Keyboard
7. Built-In Microphone
8. Touchpad &
Buttons
1
4
6
7
3
5
8
2

Introduction
External Locator - Front and Rear View 1 - 5
1.Introduction
External Locator - Front and Rear View
1
Figure 2
Front View
1. LED Power
Indicators
Figure 3
Rear View
1. Battery
1
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Introduction
1 - 6 External Locator - Left & Right Side View
1.Introduction
External Locator - Left & Right Side View
1246
357
8
5
Figure 4
Left Side View
1. DC-In Jack
2. External Monitor
Port
3. RJ-45 LAN Jack
4. HDMI Port
5. 2 * USB 2.0 Ports
6. Vent
7. ExpressCard/34
Slot
8. 7-in-1 Card
Reader
Figure 5
Right Side View
1. Microphone-In
Jack
2. Headphone-Out
Jack
3. USB 2.0 Port
4. RJ-11 Modem
Jack
5. Optical Device
Drive Bay
6. Emergency Eject
Hole
7. Security Lock Slot
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47

Introduction
External Locator - Bottom View 1 - 7
1.Introduction
External Locator - Bottom View
Figure 6
Bottom View
1. Vent
2. Component Bay
Cover
3. Hard Disk Bay
Cover
4. Battery Release
Latch
5. Battery

Overheating
To prevent your com-
puter from overheating
make sure nothing
blocks the vent/fan in-
takes while the com-
puter is in use.
2
4
1
1
31
1
4
5
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Introduction
1 - 8 Mainboard Overview - Top (Key Parts)
1.Introduction
Mainboard Overview - Top (Key Parts)
Figure 7
Mainboard Top
Key Parts
1. JMB261
2. CLOCK GEN.
3. ITE 8502E
2
1
3