Climax BB5000 Manual instruction

BB5000 Boring MachineBB5000 Boring Machine
Bringing the solution to you.Bringing the solution to you.
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
A powerful boring machine that can be
customized to suit your needs.
The most powerful boring machine
in its class, you’ll be amazed at the
power and flexibility of the BB5000
Portable Boring Machine.
Exclusive, Climax-patented mounting
components provide the flexibility to
handle tough boring jobs, even
when used in cramped, tight
workspaces.
Quick and Easy Setup
•Modular components make setup
quick and easy.
•Fast and easy setup using high
quality cast-iron set-up cones and
spherical bearing mounts.
•Patented spherical bearing
mounting system allows quick
setup, with up to 5° of bearing
misalignment.
•Typical set-up time for an
experienced operator is 30 minutes
or less.
Powerful
•Up to 650 ft-lbs (881 N·m) of
torque at the bar – more than any
other portable boring machine in
its boring range.
•Specially-designed rotational drive
unit provides 4:1 or optional 12:1
or worm gear reduction for
increased torque at all speeds
Flexible, High Quality Design
•Through-bar design allows the
rotational drive and feed unit to be
mounted anywhere along the bar,
even separately.
•Patented heavy-duty spherical
bearing mounts ensure rigid
attachment to the work piece, for
more effective machining.
Versatile
•Highly customizable to meet a
variety of needs.
•Available in electric, servo,
hydraulic, or pneumatic motor
configurations.
•Fast, easy two-bolt change-out
process to switch motors.
•Available in a variety of bar
lengths, from 4 - 24 feet (1219.2
– 7315.2 mm).
•Bars are straightened, and have ½
inch or 12 mm square-broached
tooling holes.
•Accessories allow the BB5000 to
be used for blind boring, line
boring, drilling, facing, and valve
repair.
•An interface kit allows attachment
and quick alignment of the Climax
AutoBoreWelders for efficient bore
welding.
Compact
•Extremely compact for ease of use
in cramped, tight work spaces.
•Drive & Feed can be mounted
between bearings for use in even
more confined spaces.

SpecificationsSpecifications
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 2
All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components on
this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.
Specifications
US Metric

Boring Bar Diameter
Standard 2.25 inches 57.2 mm
Optional 1.75 inches 44.5 mm
Optional 1.25 inches 31.8 mm
Boring Diameter
Standard 2.5 - 12 inches 63.5 - 304.8 mm
Optional 1.375 - 24 inches 34.9 - 609.6 mm
Boring Stroke 12, 24, or 36 inches 304.8, 609.6, or 914.4 mm
Power Options
Electric: up to 168 free speed bar RPM 2.3 Hp 1.7 kW
Servo: up to 250 free speed bar RPM 4.7 Hp 3.5 kW
Hydraulic:
5 Hp HPU: up to 148 free speed bar RPM 3.9 Hp 2.9 kW
10 Hp HPU: up to 250 free speed bar RPM 6.5 Hp 4.8 kW
Pneumatic: up to 120 bar free speed RPM 3.0 Hp 2.2 kW
Mounting Options Single Arm, Double Arm, Universal, ID
Rotational Drive Unit 4:1 gear ratio reduction
Option 12:1 gear ratio reduction
Set-Up Cones
Standard 2.75 - 12 inches 70.0 – 304.8 mm
Optional 1.375 - 5 inches 34.9 – 127.0 mm
Feed Mechanical Mechanical
Feed Rate per revolution 0 – 0.018 inches/rev. 0 – 0.46 mm/rev.
(Infinitely variable and reversible)

Typical Machine Ship Weight 444 lbs 201 kg
(Typical machine with single arm mounts,
set-up cones & hydraulic motor)
Approximate Boring Bar Ship Weight 1.48 lbs/inch 0.264 kg/cm
(Includes metal shipping container)
Shipping Dimensions
(Shipped in 2 containers, 3 containers for hydraulic power unit option.)
Machine W, D, H 52.5 x 27 x 16.5 inches 1334 x 686 x 419 mm
Bar 72 inch (1828.8 mm) W, D, H 74.5 x 6.5 x 7 inches 1892 x 165 x 178 mm
HPU [5 or 10 Hp] W, D, H 49.5 x 30.5 x 41 inches 1257 x 775 x 1041 mm

AccessoriesAccessories
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 3Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 3
Setup and OperationSetup and Operation
A Fast Six-Step Process
Insert a properly
ground tool bit into
the tool hole in the
bar, adjust for
depth of cut, and lock in
place with the set screw.
Connect to power source.
Elapsed time: 5 minutes.
And there you are... ready
to begin the first boring
pass.
Total elapsed time: 31
minutes.
The axial feed unit
is slipped onto the
bar and the
leadscrew is screwed
into the pocket on the
rotational drive unit.
Tightening two clamping
collars locks the axial feed
unit to the bar.
Elapsed time: 3 minutes.
Slide the rotational
drive onto the bar.
Firmly push it onto
the spherical mount,
and lock it in place with
one bolt. Tighten the rear
clamping collar enough to
be snug but so the bar
can slide through it.
Elapsed time: 4 minutes.
Remove the set-up
cones and replace
the bar. The set-up
cones will
adequately center the bar,
unless you have very
precise tolerances, or need
to move the centerline of
the bore slightly. Final
centering adjustments are
made with the jacking
screws.
Elapsed time: 5 minutes.
Slide on spherical
mounts with tack
weld plates, and
tack weld them to
the workpiece. These
mounts have spherical
bearings so they can be
mounted up to 5° out of
perpendicular alignment.
Elapsed time: 10 minutes.
Slide the bar
through the two
holes to be bored
and roughly center it with
the set-up cones. The set-
up cones are forced into
the bore with the clamp
ring jacking screw and
locked onto the bar with a
set screw.
Elapsed time: 4 minutes.
1
2
6
4
5
3
Setup of the BB5000 Portable Boring Machine is quick
and easy. An experienced operator can set up the
machine in most typical two-bore line boring
applications in about half an hour (depending on
alignment tolerances). The three main ingredients of the
quick setup system are:
• Setup cones to roughly center the bar in the bore.
• Spherical mounts that can be quickly tack-welded in place.
• Quick-mount rotational drive unit, attaches to spherical mount in
seconds

Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 4
Rotational drive unit with hydraulic motor
7.75
(196.9)
11.32
(287.5)
11.02 (279.9) max
9.4 (238.8) min
Dimensions in Inch (mm)
Rotational drive unit with pneumatic motor
7.75
(196.9) 18.54 (470.9)) max
16.18 (411.0) min
6.87
(174.5)
Rotational drive unit with electric motor
7.75
(196.9)
6.87
(174.5)
20.76 (527.3)
Operational DimensionsOperational Dimensions

Dimensions in Inch (mm)
Operational DimensionsOperational Dimensions
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 5
Spherical bearing mount assembly
7.68
(195.0)
Bar clamp collar
Feed rate
adjustment
knob
5.50 (139.7)
8.0 (203.2)
4.0 (101.6)
7.63 (193.8)
3.5
(88.9)
1.75
(44.5)
3.5
(88.9)
0.75 (19.1) dia
0.5 (12.7) dia
3.0 (76.2)
typical
3.0 (76.2)
typical
Axial feed unit
Dimensions typical of both
single and double arm mounts
Universal bearing mount assembly
Dimensions in Inch (mm)
CLIMAX Portable Machine Tools, Inc.
SIZE CAGE CODE: DWG NO: REVISION
SCALE: SHEET OF
DRAWN BY:
CHECKED BY:
MFG SERVICES:
DATE:
DATE:
DATE:
ADDITIONAL INFORMATION AND
SPECIFICATIONS REQUIRED TO
MANUFACTURE THIS PART ARE
PROVIDED IN CLIMAX SPEC. P100
CAD/CAM STD
MATERIAL:
COSMETIC CLASS
EXCEPT AS NOTED
EXCEPT AS NOTED
DIMENSIONS ARE IN INCHES
PER ASME Y14.5M-1994
.X
.XX
.XXX
ANGLES
.030
.010
.005
.5
15509
B
2 2
FULL
5/19/2004
36959
MOUNT UNIVERSAL 2-1/4 BAR BB5000
4-3D
A
CLIMAX ®
©CLIMAX Portable Machine Tools, Inc. 2005 ALL RIGHTS RESERVED.*
CONFIDENTIAL PROPERTY OF
CLIMAX PORTABLE MACHINE TOOLS, INC.
APPROVED BY: DATE:
22.1 [561] MAX OD
UNIVERSAL MOUNT
14.2 [361] MAX SWING
INSIDE STANCHIONS
9.2 [234] MIN ID
UNIVERSAL MOUNT
12.0 [305] MAX ID
ID MOUNT
USING SS HOLES
8.5 [216] MIN ID
ID MOUNT
USING FLATS
3.2 [81]
10.9 [276]
CLIMAX Portable Machine Tools, Inc.
SIZE CAGE CODE: DWG NO: REVISION
SCALE: SHEET OF
DRAWN BY:
CHECKED BY:
MFG SERVICES:
DATE:
DATE:
DATE:
ADDITIONAL INFORMATION AND
SPECIFICATIONS REQUIRED TO
MANUFACTURE THIS PART ARE
PROVIDED IN CLIMAX SPEC. P100
CAD/CAM STD
MATERIAL:
COSMETIC CLASS
EXCEPT AS NOTED
EXCEPT AS NOTED
DIMENSIONS ARE IN INCHES
PER ASME Y14.5M-1994
.X
.XX
.XXX
ANGLES
.030
.010
.005
.5
15509
B
2 2
FULL
5/19/2004
36959
MOUNT UNIVERSAL 2-1/4 BAR BB5000
4-3D
A
CLIMAX ®
©CLIMAX Portable Machine Tools, Inc. 2005 ALL RIGHTS RESERVED.*
CONFIDENTIAL PROPERTY OF
CLIMAX PORTABLE MACHINE TOOLS, INC.
APPROVED BY: DATE:
22.1 [561] MAX OD
UNIVERSAL MOUNT
14.2 [361] MAX SWING
INSIDE STANCHIONS
9.2 [234] MIN ID
UNIVERSAL MOUNT
12.0 [305] MAX ID
ID MOUNT
USING SS HOLES
8.5 [216] MIN ID
ID MOUNT
USING FLATS
3.2 [81]
10.9 [276]
Reach can be extended an additional 12 inches
(304.8 mm) using extension arms.

Tool ConfigurationsTool Configurations
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 6Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 6
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
Configure your BB5000 in 8 easy steps:
1 Select a Base Unit
2 Select a Boring Bar
3 Select a Drive Motor Option
4 Select a Speed Control
5 Select a Leadscrew
6 Select Setup Cones
7 Select a Mounting Option
8 Select Optional Small Bore Kit
To generate the correct part number for the boring machine
you require, simply select the part number needed in each
step, and contact your Climax representative.
1 Base Unit
(Includes RDU, AFU, Tool Heads, Tool Kit, Operator’s
Manual and Compartmentalized Metal Container)
Inch Base Unit, 4:1 RDU 
Metric Base Unit, 4:1 RDU 
Inch Base Unit, 12:1 RDU for Servo 54499
Metric Base Unit, 12:1 RDU for Servo 
2 Boring Bar (Inch)
Bars are 2-¼ inch diameter, chrome-plated steel with full length keyway.
48 inch bar, ½ inch tooling holes 
every 6 inches
72 inch bar, ½ inch tooling holes 
every 6 inches
96 inch bar, ½ inch tooling holes 
every 6 inches
120 inch bar, ½ inch tooling holes every 6 inches 
144 inch bar, ½ inch tooling holes every 6 inches 
48 inch bar, ½ inch tooling holes every 10 inches 
72 inch bar, ½ inch tooling holes every 10 inches 
96 inch bar, ½ inch tooling holes every 10 inches 
120 inch bar, ½ inch tooling holes every 10 inches 
144 inch bar, ½ inch tooling holes every 10 inches 
*Multiple units may be ordered.
Boring Bar (Metric)
Bars are 2-¼ inch diameter, chrome-plated steel with full length keyway.
1219.2 mm bar, 12 mm tooling holes every 152.4 mm 
1828.8 mm bar, 12 mm tooling holes every 152.4 mm 
2438.4 mm bar, 12 mm tooling holes every 152.4 mm 
3048.0 mm bar, 12 mm tooling holes every 152.4 mm 
3657.6 mm bar, 12 mm tooling holes every 152.4 mm 
1219.2 mm bar, 12 mm tooling holes every 254.0 mm 
Boring Bar (Metric), continued
1828.8 mm bar, 12 mm tooling holes every 254.0 mm 34636
2438.4 mm bar, 12 mm tooling holes every 254.0 mm 
3048.0 mm bar, 12 mm tooling holes every 254.0 mm 
3657.6 mm bar, 12 mm tooling holes every 254.0 mm 
*Multiple units may be ordered.
3 Drive Motor

120 VAC 50/60 Hz single phase 168/82 bar rpm 
120 VAC 50/60 Hz single phase 112/55 bar rpm 
230 VAC 50/60 Hz single phase 168/82 bar rpm 
230 VAC 50/60 Hz single phase 112/55 bar rpm 

Motor
Capacity
Max Bar RPM at
Torque at Bar,
- Calculated -
ft-lbs,(N•m) Part No.
In3cm36 gpm
(22.7 L/min)
10 gpm
(37.9 L/min)
2.2 36 148 246 92 (124.7) 
3.6 60 90 150 159 (215.6) 
5.9 96.7 55 92 270 (367) 
7.3 119.6 44 73 342 (463.7) 
8.9 145.8 36 60 417 (565.4) 
11.3 185.2 28 49 478 (648.1) 
14.1 231.1 23 38 652 (884.0) 
17.9 293.3 17 30 764 (1035.8) 
(3 Hp (2.2 kW) includes pneumatic conditioning unit):
57rpm234ft-lbs(317.3N•m)non-CE 
120rpm115ft-lbs(155.9N•m)non-CE 
* Multiple units may be ordered.
4 Speed Control
120V Speed control, Non-CE compliant 
(use with 120V motors)
120V Inline manual motor starter, Non-CE compliant 
230V Speed control, CE compliant 
(use with 230V motors)
230V Inline manual motor starter, CE compliant 
(use without speed control)
5 Leadscrew
12 inch (304.8 mm) leadscrew 
24 inch (609.6 mm) leadscrew 
36 inch (914.4 mm) leadscrew 
* Multiple units may be ordered.
6 Setup Cones (cast iron, for 2-¼ inch dia. bars)
Small setup cones (2.75 - 8.37 inches) 
Large setup cones (8.37 - 12 inches) 
Full set of setup cones (2.75 - 12 inches) 
7 Mounting Option
Single arm mount (1) (for 2-¼ inch dia. bars) 
Double arm mount (1) (for 2-¼ inch dia. bars) 
Universal mount (1) (for 2-¼ inch dia. bars) 
ID mount (1) (for 2-¼ inch dia. bars) 
* Multiple units may be ordered.
 Portable Machine Tools, Inc.©
Newberg, OR USA 97132
WWW.CPMT.COM insideU.S. 1-800-333-8311
37538
Single arm
mount Double arm
mount
Universal mount ID mount
 Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
46293 BB5000 ID STEADY REST PARTS VIEW

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Tool ConfigurationsTool Configurations
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 7Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 7
Small Bore Components for Your BB5000:

 1-¼ inch diameter small bore kit includes the following:
48999 RDU sleeve with drive key, AFU sleeve 26719
(4) bearing sleeves
26263 set of aluminum set up cones
 1-¼ inch diameter small bore kit includes the following:
48999 RDU drive sleeve with drive key, AFU sleeve
26719 (4) bearing sleeves
26263 set of aluminum set up cones
26656 1.25” alignment tool for BoreWelder
 1-¾ inch diameter small bore kit includes:
49001 RDU sleeve with drive key & AFU sleeve
26722 (4) bearing sleeves
43383 Small cast iron set up cones for 1-¾ inch bar
 1-¾ inch diameter small bore kit includes:
49001 RDU sleeve with drive key & AFU sleeve
26722 (4) bearing sleeves
43383 Small cast iron set up cones for 1-¾ inch bar
36082 1-¾ inch alignment tool for BoreWelder

Include rotational drive sleeve with drive key, axial feed sleeve, and two
bearing sleeves (every bearing requires a sleeve). All sleeves
include retaining snap rings.
 1-¼ inch (31.8 mm) diameter small bore sleeve set
(for use with 2-¼ inch (57.2 mm) diameter components.
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves.
 1-¼ inch (31.8 mm) diameter small bore sleeve set
(for use with 2 inch (50.8 mm) diameter components.)
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves
 1-¾ inch (44.5 mm) diameter small bore sleeve set
(for use with 2- inch (57.2 mm) diameter components)
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves

 Set of (2) aluminum set-up cones, 1.5 - 3.25 inch (38.1 -
82.6 mm) diameter, 
 Set of (2) cast iron set-up cones, 2.0 – 6.0 inch (50.8 – 152.4
mm) diameter, 
 (2) bearing sleeves 
 (2) bearing sleeves 
 snap rings for 2-¼ inch (57.2 mm) diameter components
 Snap rings for 2 inch (50.8 mm) diameter components
 RDU sleeve with key for 1-¼ inch diameter bar
 RDU sleeve with key for 1-¾ inch diameter bar
 RDU sleeve with key for 2 inch diameter bar
 AFU sleeve with key for 1-¼ inch diameter bar
 AFU sleeve with key for 1-¾ inch diameter bar
 AFU sleeve with key for 2 inch diameter bar
8 Optional Small Bore Components
If selecting Small Bore components, please select from the following.
Bars selected separately. For additional options including complete small
bore kits and kits with bars, please refer to the page 13.
AFU & RDU Collets & Drive Key
Collets for 1-¼ inch bar (inch) 
Collets for 1-¼ inch bar (metric) 
Collets for 1-¾ inch bar (inch) 
Collets for 1-¾ inch bar (metric) 
1-¼ inch Boring Bar for Kit (inch)
36 inch bar, 3/8inch tooling holes every 6 inches 
48 inch bar, 3/8inch tooling holes every 6 inches 
72 inch bar, 3/8inch tooling holes every 6 inches 
96 inch bar, 3/8inch tooling holes every 6 inches 
48 inch bar, 3/8inch tooling holes every 10 inches 
72 inch bar, 3/8inch tooling holes every 10 inches 
96 inch bar, 3/8inch tooling holes every 10 inches 
120 inch bar, 3/8inch tooling holes every 10 inches 
144 inch bar, 3/8inch tooling holes every 10 inches 
* Multiple units may be ordered.
1-¼ inch Boring Bar for Kit (metric)
914.4 mm bar, 10 mm tooling holes every 152.4 mm 
1219.2 mm bar, 10 mm tooling holes every 152.4 mm 
1828.8 mm bar, 10 mm tooling holes every 152.4 mm 
2438.4 mm bar, 10 mm tooling holes every 152.4 mm 
1219.2 mm bar, 10 mm tooling holes every 254.0 mm 
1828.8 mm bar, 10 mm tooling holes every 254.0 mm 
2438.4 mm bar, 10 mm tooling holes every 254.0 mm 
3048.0 mm bar, 10 mm tooling holes every 254.0 mm 
3657.6 mm bar, 10 mm tooling holes every 254.0 mm 
* Multiple units may be ordered.
1-3/4inch Boring Bar for Kit (inch)
36 inch bar, ½ inch tooling holes every 6 inches 
48 inch bar, ½ inch tooling holes every 6 inches 
60 inch bar, ½ inch tooling holes every 6 inches 
72 inch bar, ½ inch tooling holes every 6 inches 
96 inch bar, ½ inch tooling holes every 6 inches 
48 inch bar, ½ inch tooling holes every 10 inches 
60 inch bar, ½ inch tooling holes every 10 inches 
72 inch bar, ½ inch tooling holes every 10 inches 
96 inch bar, ½ inch tooling holes every 10 inches 
120 inch bar, ½ inch tooling holes every 10 inches 
144 inch bar, ½ inch tooling holes every 10 inches 
* Multiple units may be ordered.
1-3/4inch Boring Bar for Kit (metric)
914.4 mm bar, 12 mm tooling holes every 152.4 mm 
1219.2 mm bar, 12 mm tooling holes every 152.4 mm 
1524.0 mm bar, 12 mm tooling holes every 152.4 mm 
1828.8 mm bar, 12 mm tooling holes every 152.4 mm 
2438.4 mm bar, 12 mm tooling holes every 152.4 mm 
1219.2 mm bar, 12 mm tooling holes every 254.0 mm 
1828.8 mm bar, 12 mm tooling holes every 254.0 mm 
1524.0 mm bar, 12 mm tooling holes every 254.0 mm 
2438.4 mm bar, 12 mm tooling holes every 254.0 mm 
3048.0 mm bar, 12 mm tooling holes every 254.0 mm 
3657.6 mm bar, 12 mm tooling holes every 254.0 mm 
* Multiple units may be ordered.
3/8inch Tooling Kits (for 1-inch bars)
HSS 0 degree and 15 degree lead angles (3 lengths) 
0.98, 1.3 and 1.8 inches
HSS 15 degree lead angle (3 lengths) 
1.3, 1.8 and 2.2 inches
Cemented carbide 0 and 15 degree lead angle 
Cemented carbide 15 degree lead angle (3 lengths) 
1.3, 1.8 and 2.2 inches
10 mm Tooling Kits
HSS 0 degree and 15 degree lead angles (3 lengths) 
25, 33 and 46 mm
HSS 15 degree lead angle (3 lengths) 
25, 33 and 46 mm
Small Bore Kit Bearing Collets
1-¼ inch (31.8 mm) bearing collet (each) 
1-¾ inch (44.5 mm) bearing collet (each) 
Small Bore Kit Setup Cones
For 1-½ to 3-¼ inch (38.1 to 82.6 mm) - aluminum 
For 2 to 6 inches (50.8 to 152.4 mm) - cast iron 
Configurations shown represent standard options. Please contact us for special fixturing, CNC Control options, or
other features that may be needed for your specific machining application. We look forward to working with you!

AccessoriesAccessories
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 8

Assembly includes two-speed electric motor and
mounting flange.
 Electric, 120 VAC, 50/60 Hz Single Phase, 112/55 bar rpm.
 Electric, 120 VAC, 50/60 Hz Single Phase, 168/82 bar rpm
 Electric, 230 VAC, 50/60 Hz, Single Phase, 112/55 bar rpm.
 Electric, 230 VAC, 50/60 Hz Single Phase, 168/82 bar rpm

 120V Speed Control, Non-CE
 230V Speed Control, CE
 120V Manual Motor Starter, CE
 230V Manual Motor Starter, non-CE

Compact, lightweight servo drive system provides 3 - 250
RPMofvariablespeedandupto443.7ft-lbs(601.2N•m)
of torque at the bar, providing the power of a hydraulic
power unit in a ultra quiet, quick to set up package.
 Electric servo motor, 460V, CE
 Electric servo motor, 230V, CE

Reversible hydraulic motor and SAE 2-bolt mounting
flange to mount to the rotational drive housing.
Motor ports are 7/8- 14 SAE O-ring type. ½ inch dripless
quick-connect fitting kit installed.
Bar rpm’s are max at 6 gpm (22.7 L/min). (For 50 Hz
power units, reduce the bar rpm by 15%; bar torque
remains the same.) Also available with 3/8inch (9.5 mm) fitting kits.

Mounts anywhere on the bar. Reversible ratchet feed
mechanism has variable feed rate up to 0.19 inches
(0.48 mm) per revolution. Feeds the tool and bar by
moving along the stationary leadscrew. Adjustable
clamp collars on both ends clamp unit to the bar.
Includes auto stop.
 For 2-¼ inch (57.2 mm) diameter bar.
 For 2.0 inch (50.8 mm) diameter bar

Mounts anywhere on the bar. Features heavy-duty cast
aluminum housing, Timken roller bearings, and sealed,
lifetime lubrication. Clamp ring mounts assembly to
spherical bearings with one bolt.
Part No. Gen
Worm Gear
Reduction
Accepts
Bar Dia. Key Size
49684 4th 4:1 2-¼ inch ¼ inch
29913 3rd 4:1 2 inch ¼ inch
34028 3rd 4:1 2 inch 8 mm
53165 4th 12:1 2-¼ inch ¼ inch
Automated Bore Welders
Add an Automated Bore Welder to your BB5000 Boring Machine with
the convenient bore welder interface kit.
Attach the bore welder to the BB5000’s mounting fixture to ensure
perfect alignment for both welding and machining.
A single setup for both welding and machining saves time, and helps
get the job done quickly. (All bore welders include welding head,
torches, mounting rod & radial mount, torch extensions, conduit
switch assembly, tips, nozzles, diffuser, and liner. See table below to
compare other features & components.)

See the Climax BoreWelder product literature for details.
 Complete interface kit for 2-¼ inch (57.2 mm)
diameter bar.
 Alignment tool only for 1-¾ inch (44.5 mm)
AutoBoreWelder 3000Z
AutoBoreWelder 1000
diameter bar.
 Alignment tool only for 1-¼ inch (31.8 mm)
diameter bar.
 Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
28531
ROTATIONAL DRIVE
ASSEMBLY BB5000
 Portable Machine Tools, Inc.©
Newberg, OR USA 97132
WWW.CPMT.COM insideU.S. 1-800-333-8311
37538

Available 5 Hp (3.7 kW) 6 gpm (227 L/min) and 10
Hp (7.5 kW) 10 gpm (37.9 L/min) units with 3-phase
electric motor, with variable displacement pump,
allow speed control without sacrificing torque.



The 3 Hp (2.2 kW) motor comes complete, ready for 2-bolt
mounting directly on the rotational drive.
Includes pneumatic conditioning unit.
6 gpm
ԛ
10 gpm
(22.7 L/min) (37.9 L/min)
39837 2.2 36 148 246 92 ft-lbԛ(124.7 N•m)
39843 3.6 60 90 150 159 ft-lbԛ(215.6 N•m)
39844 5.9 96.7 55 92 270 ft-lbԛ(367 N•m)
39845 7.3 119.6 44 73 342 ft-lbԛ(463.7 N•m)
39846 8.9 145.8 36 60 417 ft-lbԛ(565.4 N•m)
39847 14.1 231.1 23 38 652 ft-lb (884.0 N•m)
43452 17.9 293.3 17 30 764 ft-lb (1035.8 N•m)
Part
Number
Torque at the bar
(calculated value)
Motor Capacity Max bar rpm at
in3cm3

Stationary leadscrew assembly is fixed in position by
screwing it into the rotational drive assembly or into tack
weld mounting block. Acme nut holds leadscrew in place.
Includes leadscrew and two Acme nuts.
Leadscrews available in lengths below. Other lengths available by request.
 12 inch (304.8 mm) travel
 24 inch (609.6 mm) travel
 36 inch (914.4 mm) travel
 48 inch (1219.2 mm) travel
 Leadscrew tack weld block


   
Part number
Max Bar
RPM
Torque at the bar
(calculated value)
39112 (non-CE) 120 rpm 115 ft-lb (155.9 N•m)
28614ԛ(CE) 120 rpm 115 ft-lb (155.9 N•m)
37498ԛ(non-CE) 57 rpm 234 ft-lb (317.3 N•m)
28697
ԛ
(CE) 57 rpm 234 ft-lb (317.3 N•m)
Model
Welding Dia.
Inch (mm)
Facing
Torch
Option
Wire feeder
included
Auto-skip
included
BW1000 0.88 - 12.0
(22.4 - 304.8) No No No
BW3000Z 0.88 - 13.0
(22.4 - 330.2) Yes Yes Yes
CLIMAXPortable Machine Tools, Inc.
SIZE CAGECODE: DWG NO: POCKET
SCALE: SHEET OF
DRAWNBY:
CHECKEDBY:
MFGSERVICES:
DATE:
DATE:
DATE:
ADDITIONALINFORMATION AND
SPECIFICATIONSREQUIRED TO
MANUFACTURETHIS PART ARE
PROVIDEDIN CLIMAX SPEC. P100
CAD/CAMSTD
MATERIAL:
COSMETICCLASS
EXCEPTAS NOTED
EXCEPTAS NOTED
DIMENSIONSAREIN INCHES
PERASMEY 14.5M-1994
.X
.XX
.XXX
ANGLES
.030
.010
.005
.5
15509
B
3 31/4
EW 2/27/09
52876
LISTED
BB5000 SERVO DRIVEPACKAGE 460V
CE
4-3D
A
CLIMAX ®
©CLIMAXPortable Machine Tools, Inc. 2005 ALL RIGHTS RESERVED.*
CONFIDENTIALPROPERTY OF
CLIMAXPORTABLE MACHINE TOOLS, INC .
APPROVEDBY: DATE:

AccessoriesAccessories
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 9

Cones slide onto the bar and into fairly round, in-line holes for
fast set-up. Set screws and back-up clamp collars hold the
cones in place while the components are being attached.
 Set of 2 aluminum set-up cones, 1.5 - 3.25 inch (38.1 - 82.6
mm) bore ID. .
 Set of 2 cast iron set-up cones for 2.75 - 8.37 inch (69.9 -
212.6 mm) bore ID. .
 Set of 2 cast iron set-up cones for 8.37 - 12 inch (212.6 -
304.8 mm) bore ID. .
 Full set of cast iron set-up cones for 2.75 - 12 inch (69.9 -
304.8 mm) bore ID. .
 Set of 2 cast iron set-up cones for 2.75 - 8.37 inch (69.9 -
212.6 mm) bore ID. 
 Set of 2 cast iron set-up cones for 8.37 - 12 inch (212.6 -
304.8 mm) bore ID. .

Available in single arm, double arm, and universal mount styles, our
spherical bearing mounts attach directly to the work piece, and accept
both the model BB5000 rotational drive, and the mounting bracket for
the Climax AutoBoreWelders.
Includes bracket, bearing, and hardware.

Turn your BB5000 into a powerful drilling system with the following
accessories. A wide array of options available, please talk to us about
your needs - we can customize a package to fit your specific need.

Includes drill stand with grip tight bearing, tack weld spacers
and all hardware.
Customer will need to order #4 or #5 Morse Taper or straight
shank bar (1), single arm bearing mount and drill tooling as
well as BB5000 drive and feed to make a complete drill package

Climax sells special bars for drilling and blind hole boring.
Options include #4 and #5 Morse Taper and bars with
Morse Taper on one end and 1.25” straight shank on the
opposite end. For most applications we recommend the #4 Morse
Taper Thee majority of our drilling and blind hole boring tooling is sup-
plied with #4 Morse Taper.

Supplies Cooling Mist Directly to the Cutting Edge through
the Super Drill or Allied Machine & Tool RCA (Rotary Coolant
Adapter)
59804 New-Lube Coolant, 1 gallon

 Kit A1 1.968 - 2.165 inches (50 - 55 mm) #4 Morse taper
 Kit A2 2.165 - 2.559 inches (55 - 65 mm) #4 Morse taper
 Kit B 2.559 - 3.149 inches (65 - 80 mm) #4 Morse taper
 Kit C 3.149 - 3.937 inches (80 - 100 mm) #4 Morse taper
 Kit D 3.937 - 4.724 inches (100 - 120 mm) #4 Morse taper
 SBG Sharpening Fixture
See the Climax Drilling & Blind Hole Boring supplement for a complete listing
of insert, drill components and accessories.

 CB-203D 3 inch (76.2 mm) diameter boring head kit
 CB-204D 4 inch (101.6 mm) diameter boring head kit
CLIMAX Portable MachineTools, Inc. ©
Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
57140RIGHT ANGLE BASE ASSEMBLY
Single arm
mount
Double arm
mount
Universal
mount

 for 2-¼ inch (57.2 mm) bars
 for 2 inch (50.8 mm) bars

 for 2-¼ inch (57.2 mm) bars
 for 2 inch (50.8 mm) bars

 for 2-¼ inch (57.2 mm) bars
 Universal arm 24 inch (609.6 mm) extension kit
 ID Mount, for 8.6 - 11.2 inch (218.4 - 284.5 mm) diameter.
 Universal bearing ID conversion kit

 Spherical Bearing - 2-¼ inch (57.2 mm).
Bearing mounts to bracket to align the bar.
 Spherical Bearing - 2 inch (50.8 mm).
Same as above, but for 2.0 inch (50.8 mm) diameter.
Order mounting hardware separately.

 Ideal for mounting the BB5000 in deep or blind
bores, this ID bearing mount provides an ID mounting range
of 5.75 - 12.5 inches (146.1 - 317.5 mm). Easily install and
adjust the mount from the open face part of your bore.
Independently adjustable mounting legs also simplify centering the
mount in bores which are not perfectly round.
 1.5 inch extension jaw to extend reach (need 4)

Bearing support assembly provides 4-way adjustable
bar alignment. Fits bores with ID’s from 11.5 - 24 inches (292.1
- 609.6 mm). Bar is held in place by a self-aligning bearing.
Assembly includes chuck and bearing, three sets of jaws, two
sets of jacking screws, and one set of 1 inch (25.4 mm) spacers.

Cantilever standoff mounts between two
bearing mounting brackets to ensure machine rigidity
when blind boring, trepanning, spade drilling, or tapping.
Order bearing mounting brackets separately. Order two
assemblies when using a double arm mount.
 Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
46293 BB5000 ID STEADY REST PARTS VIEW
 P ortableMachine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM insideU.S. 1-800-333-8311
20319 MOUNT ID CHUCK AND JAW ASSEMBLY 2-1/4 ID BB5000
 Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM insideU.S. 1-800-333-8311
28799
CANTILEVER MOUNT
ASSEMBLY


















24 (609.6)   
36 (914.4)    
48 (1219.2)    
60 (1524.0)   
72 (1828.8)    
96 (2438.4)    
144 (3657.6) 
   
1
1
2
2
3
3
4
4
A A
B B
C C
D D
CLIMAX Portable Machine Tools, Inc.
SIZE CAGECODE: DWGNO: REVISION
SCALE: SHEET OF
DRAWNBY:
CHECKEDBY:
MFGSERVICES:
DATE:
DATE:
DATE:
ADDITIONALINFORMATION AND
SPECIFICATIONSREQUIRED TO
MANUFACTURETHIS PART ARE
PROVIDEDIN CLIMAX SPEC. P100
CAD/CAMSTD
MATERIAL:
COSMETICCLASS
EXCEPTAS NOTED
EXCEPTASNOTED
DIMENSIONSAREIN INCHES
PERASMEY14.5M-1994
.X
.XX
.XXX
ANGLES
.030
.010
.005
.5
15509
C
2 2
FULL
JCC 7/26/2010
61505
CHART BBAR2-1/4 KCR X 1.25 DIA
STSH 4MT
-
4-3D
A
CLIMAX ®
©󰾡󳊡 󳮡 󳢡 󳲡 󳂡 󴞡 Portable MachineT ools, Inc.2 005ALL RIG HTSRE SERVED.*
CONFIDENTIALPROPERTY OF
CLIMAXPORTABLE MACHINE TOOLS, INC.
APPROVEDBY: DATE:
GEP
JAM
7/28/2010
7/28/2010
7/29/2010AGT


CLIMAX Portable Machine Tools,Inc.
SIZE CAGECODE: DWG NO: REVISION
SCALE: SHEET OF
DRAWNBY:
CHECKEDBY:
MFGSERVICES:
DATE:
DATE:
DATE:
ADDITIONALINFORMATIONA ND
SPECIFICATIONSREQUIRED TO
MANUFACTURETHISPART A RE
PROVIDEDINCLIMAX SPEC. P100
CAD/CAMSTD
MATERIAL:
COSMETICCLASS
EXCEPTASNOTED
EXCEPTASNOTE
D
DIMENSIONSAREININ
CHES
PERASMEY14.5M-1
994
.X
.XX
.XXX
ANGLES
.030
.010
.005
.5
15509
B
1 1
FULL
darren-w 3/9/2011
56524
Default
APPLICATOROIL MIST
-
4-3D
??????????????????
CLIMAX®
©󰾡󳊡 󳮡 󳢡󳲡 󳂡 󴞡 PortableMachine Tools, Inc. 2005 ALL RIGHTS RESERVED.*
CONFIDENTIALPROPERTYOF
CLIMAXPORTABLEMACHINE TOO LS, INC.
APPROVEDBY: DATE:

AccessoriesAccessories
Climax Portable Machine Tools, Inc. 2712 E. Second Street, Newberg, OR 97132 USA Web site: www.cpmt.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [email protected]
page 10

Features a fine adjustment feature which allows precision bore
measurement and sets tool bit height while the bar is still
mounted in the work piece.
 Mounts on any bar from 1-¼ to 2-¼ inches (31.8 to
57.2 mm) in diameter. Measures up to 19.5 inch (495.3 mm)
diameter bores.

Top quality travel dial indicator with magnetic back, made by Starrett®for
Climax. Useful for many things including:
• Precisely setting depth of cut.
• Measuring and setting boring bar travel when cutting to a shoulder.
• Facing operations, precision alignment of boring bar to larger bores.
 0 - .500 inch range (.001 increment) - white face
 0 - 10 mm range (.01 mm increment) - yellow face

Get an accurate reading of the bore without removing
the bar. Features locking, micro-adjust slide.
 Measures up to 10 inches (254.0 mm) ID/OD
 Measures up to 24 inches (609.6 mm) ID/OD

Boring heads may be positioned anywhere along the bar. Split body
allows attachment without moving the bar. Boring heads to fit 2.0 inch
(50.8 mm) diameter bars also available.
 (included in Base Unit
49003) Has (5) boring heads to bore 4.5 - 12 inch diameter
  (included in Base
Unit 49004) Has five boring heads to bore 114.3 - 304.3 mm
diameter. Uses standard 10 mm & 12 mm square cutter.
 Has boring hub and boring
head arms to bore 12 - 24 inch (304.8 - 609.6 mm) diameter.
  Has mounting block
and hardware, (7) tool holders, (1) carbide boring car-
tridge, and (10) carbide inserts, to bore 5.96 - 13.8 inch
(151.4 - 350.5 mm) diameter.

Complete set of tools for the boring bar (included in base unit)
 Tool Kit (Inch)
 Tool Kit (Metric)

 
Complete set (L/R/neutral) with five 80 degree diamond
inserts with ½ inch square shank.
   
 Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM insideU.S. 1-800-333-8311
11817
 Portable Machine Tools, Inc.©
Newberg, OR USA 97132
WWW.CPMT.COM insideU.S. 1-800-333-831 1
34565
 Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM insideU.S. 1-800-333-8311
16161
CLIMAX PortableMachine Tools, Inc. ©
Newberg,OR USA 97132
WWW.CPMT.COM insideU.S. 1-800-333-8311
48385 SET HEAD BORING ADJUSTMENTCARBIDE 2ND GEN


 ½inch x 1.0 inch LH 15° lead*
 ½ inch x 1.0 inch LH 0° lead*
 ½ inch x 1.8 inches LH 15° lead*
 ½ inch x 1.8 inches LH 0° lead*
 ½ inch x 2.5 inches LH 15° lead*
 ½ inch x 2.5 inches LH 0° lead*
 ½ inch x 4.0 inches LH 15° lead
 ½ inch x 4.0 inches LH 0° lead
 ½ inch x 2.5 inches LH & RH double-ended

 HSS 12 mm x 1.0 inches (25.4 mm) LH 0° lead**
 HSS 12 mm x 1.8 inches (45.7 mm) LH 15° lead**
 HSS 12 mm x 1.0 inches (25.4 mm) LH 0° lead**
 HSS 12 mm x 1.8 inches (45.7 mm) LH 0° lead**
 HSS 12 mm x 2.5 inches (63.5 mm) LH 15° lead**
 HSS 12 mm x 2.5 inches (63.5 mm) LH 0° lead**
 HSS 12 mm x 4.0 inches (101.6 mm) LH 15° lead
 HSS 12 mm x 4.0 inches (101.6 mm) LH 0° lead

 HSS ½ inch x 1.0 inch RH 15° lead
 HSS ½ inch x 1.0 inch RH 0° lead
 HSS ½ inch x 1.0 inch RH 0° lead side cutting
 HSS ½ inch x 1.0 inch LH 0° lead side cutting
 HSS ½ inch x 1.8 inch RH 15° lead
 HSS ½ inch x 1.8 inch RH 0° lead
 HSS ½ inch x 1.8 inch RH 0° lead side cutting
 HSS ½ inch x 1.8 inch LH 0° lead side cutting
 HSS ½ inch x 2.5 inch RH 15° lead
 HSS ½ inch x 2.5 inch RH 0° lead
 HSS ½ inch x 2.5 inch RH 0° lead side cutting
 HSS ½ inch x 2.5 inch LH 0° lead side cutting
 HSS ½ inch x 4.0 inch RH 15° lead double-ended
 HSS ½ inch x 4.0 inch RH 0° lead double-ended
 HSS ½ inch x 4.0 inch RH 0° lead side cutting
 HSS ½ inch x 4.0 inch LH 0° lead side cutting
 HSS ½ inch x 4.0 inch LH 15° lead double-ended

 HSS ½ inch x 4.0 inch LH 15° lead
 Carbide ½ inch x 3.5 inch LH 15° lead

 HSS ½ inch x 1.8 inch RH 15° lead
 HSS ½ inch x 1.8 inch RH 0° lead
 1 each of the 15° lead and 0° lead bits

 HSS LH grooving 0.12 inches wide, 15° lead top rake
 HSS LH grooving 0.12 inches wide, 0° lead top rake
 HSS LH grooving 0.56 inches wide, 15° lead top rake
 HSS LH grooving 0.56 inches wide, 0° lead top rake
* Included in Tool Kit 28784
** Included in Tool Kit 34580
Climax PN 31412 30051 30044 36936 36954 45040 60301
Item Name
Bar Dia. 1-¼ (31.8) 2.0 (50.8) 2-¼ (57.2) 2-¼ (57.2) 2-¼ (57.2) 2-¼ (57.2) 2.0 (50.8 mm)
Swing Dia. 6.6 - 9.4
(167.6 - 238.8)
9.1 - 22.2
(231.1 - 563.9)
10.0 - 18.6
(254 - 472.4)
13.5
(342.9)
20.3
(515.6)
Facing Dia. 2.1 - 8.8
(53.3 - 223.5)
2.5 - 18
(63.5 - 457.2)
2.5 - 18
(63.5 - 457.2)
2.5 - 12
(63.5 - 304.8)
2.5 - 19.0
(63.5 - 482)
Grooving Dia. n/a n/a n/a 4.0 - 12.0
(101.6 - 304.8)
4.0 - 19.0
(101.6 - 482.6)
3.3 - 24.0
(83.8 - 609.6)
Adjustable Range Facing Heads Facing & Grooving Heads Heavy Duty Facing Head
20.1 - 25.3
(510.5 - 642.6)
2.25 - 24.0
(57.2 - 609.6)
 Dimensions in Inch (mm)

