Climax FF1000 User manual

Climax FF4000 Flange Facer
P/N 32139
May 2019
Revision 2
FF1000
FLANGE FACER
OPERATING MANUAL
SERIAL NUMBER RANGE:
11017900 - 15121870
ORIGINAL INSTRUCTIONS
FF1000 Flange Facer shown

P/N 32139, Rev. 2 Page 1
©2019 CLIMAX or its subsidiaries.
All rights reserved.
Except as expressly provided herein, no part of this manual may be reproduced, copied,
transmitted, disseminated, downloaded, or stored in any storage medium, without the express
prior written consent of CLIMAX. CLIMAX hereby grants permission to download a single copy
of this manual and of any revision hereto onto an electronic storage medium to be viewed and to
print one copy of this manual or any revision hereto, pro- vided that such electronic or printed
copy of this manual or revision must contain the complete text of this copyright notice and
provided further that any unauthorized commercial distribution of this manual or any revision
hereto is prohibited.
At CLIMAX, we value your opinion. For comments or questions about this manual or other
CLIMAX documentation, please e-mail
[email protected].
For comments or questions about CLIMAX products or services, please call CLIMAX or e-mail
[email protected]. For quick and accurate service, please provide your representative with the
following:
•Your name
•Shipping address
•Telephone number
•Machine model
•Serial number (if applicable)
•Date of purchase
CLIMAX World Headquarters
2712 East 2nd Street Newberg, Oregon
97132 USA
Telephone (worldwide): [phone]
Toll-free (North America): 1-800-333-8311
Fax: [phone]
H&S Tool World Headquarters
715 Weber Dr.
Wadsworth, OH 44281 USA
Telephone: [phone]
Fax: [phone]
hstool.com
CLIMAX | H&S Tool (UK Headquarters)
Unit 7 Castlehill Industrial Estate Bredbury
Industrial Park Horsfield Way
Stockport SK6 2SU, UK Telephone: +44 (0)
161-406-1720
CLIMAX | H&S Tool (European Headquarters)
Am Langen Graben 8 52353 Düren,
Germany
Telephone: [phone]
E-mail: [email protected]
CLIMAX | H&S Tool (Asia Pacific Head-
quarters)
316 Tanglin Road #02-01
Singapore 247978
Telephone: [phone]
Fax: [phone]
CLIMAX | H&S Tool (Middle East
Headquarters)
Warehouse #5, Plot: 369 272 Um
Sequim Road
Al Quoz 4
PO Box 414 084
Dubai, UAE
Telephone: [phone]

Page 2 FF1000 Operating Manual
CLIMAX GLOBAL LOCATIONS

P/N 32139, Rev. 2 Page 3
LIMITED WARRANTY
CLIMAX Portable Machine Tools, Inc. (hereafter referred to as “CLIMAX”) warrants that all new
machines are free from defects in materials and workmanship. This warranty is available to the
original purchaser for a period of one year after delivery. If the original purchaser finds any defect in
materials or workmanship within the warranty period, the original purchaser should contact its factory
representative and return the entire machine, shipping prepaid, to the factory. CLIMAX will, at its
option, either repair or replace the defective machine at no charge and will return the machine with
shipping prepaid.
CLIMAX warrants that all parts are free from defects in materials and workmanship, and that all labor
has been performed properly. This warranty is available to the customer purchasing parts or labor for
a period of 90 days after delivery of the part or repaired machine or 180 days on used machines and
components. If the customer purchasing parts or labor finds any defect in materials or workmanship
within the warranty period, the purchaser should contact its factory representative and return the part
or repaired machine, shipping pre- paid, to the factory. CLIMAX will, at its option, either repair or
replace the defective part and/ or correct any defect in the labor performed, both at no charge, and
return the part or repaired machine shipping prepaid.
These warranties do not apply to the following:
•Damage after the date of shipment not caused by defects in materials or workmanship
•Damage caused by improper or inadequate machine maintenance
•Damage caused by unauthorized machine modification or repair
•Damage caused by machine abuse
•Damage caused by using the machine beyond its rated capacity
All other warranties, express or implied, including without limitation the warranties of merchantability
and fitness for a particular purpose are disclaimed and excluded.
Terms of sale
Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms
control and limit your rights with respect to the goods purchased from CLIMAX.
About this manual
CLIMAX provides the contents of this manual in good faith as a guideline to the operator. CLIMAX
cannot guarantee that the information contained in this manual is correct for applications other than
the application described in this manual. Product specifications are subject to change without notice.

Page 4 FF1000 Operating Manual
CE DOCUMENTATION

P/N 32139, Rev. 2 Page 5
Introduction
The information in this manual is up to date at time of printing. Because Climax is committed to continued
product improvement, the machine you receive may be slightly different than the one described here.
About this manual
WARNING
Moving machine parts can seriously injure untrained
operators. Understand all instructions before operating
this machine.
This manual describes how to use your Model FF1000 Flange Facer (the
ModuLATHE). Every part meets Climax Portable Machining & Welding Systems’
strict quality standards. For maximum safety and performance, read the entire
instruction manual before operating the flange facer.
Typical application of the FF1000 flange facer
The FF1000 Flange Facer (ModuLATHE), featuring a power unit and facing head
attachment, can re-face flanges up to 12" (304.8 mm) in diameter and cut O-ring
grooves. The modular design and setup options allow you to be creative in
solving difficult maintenance problems. Please follow the operating manual and
maintain the integrity of the machine. For your own safety, do not modify this
machine in any way.
Check the machine when you receive it
Inspect the machine for shipping damage. Be sure you received the parts listed
on the invoice. Contact Climax immediately if there are any errors or questions
about this machine.

Page 6 FF1000 Operating Manual
Labeling Guidelines
The purpose of product safety signs and labels is to increase the level of awareness to possible
dangers.
Safety Alert Symbols indicate DANGER, WARNING or CAUTION. These symbols may be used in
conjunction with other symbols or pictographs. Failure to obey safety warnings can result in serious
injury. Always follow safety precautions to reduce the risk of hazards and serious injury.
DANGER
Indicates a hazardous situation that could be
fatal or cause serious injury.
WARNING
Indicates a potentially hazardous situation that
could be fatal or cause serious injury.
CAUTION
Indicates a potentially hazardous situation that
could result in minor to moderate injury,
damage to the machine or interruption of an
important process.
IMPORTANT
Provides critical information for the completion
of a task. There is no associated hazard to
people or the machine.
NOTE
Provides important information regarding the
machine.

P/N 32139, Rev. 2 Page 7
General Safety Guidelines
The primary challenge for most on-site maintenance is that repairs are often done under difficult
conditions.
Portable Machining & Welding Systems leads the way in promoting the safe use of portable machine tools.
Safety is a joint effort. As the operator of this machine, you are expected to do your part by closely
examining the job site and following the operating procedures outlined in this manual, your own
company rules, and local regulations.
WARNING
For maximum safety and performance, read and understand this
entire manual and all other related safety instructions before using
this equipment. Failure to follow the instructions and guidelines in
this manual could cause personal injury, fatalities and property
damage.
QUALIFIED PERSONNEL
Before operating this machine, you must receive
training specific to this machine from a qualified
trainer. Do not operate the machine If you are
not familiar with the proper and safe operation.
OBEY WARNING LABELS
Obey all warning labels. Failure to follow
instructions or heed warnings could result in
injury, or even be fatal. Proper care is your
responsibility. Contact Climax immediately for
replacement manuals or safety decals.
INTENDED USE
Use this machine according to the instructions in
this operating manual. Do not use this machine
for any purpose other than its intended use as
described in this manual.
STAY CLEAR OF MOVING PARTS
Keep clear of the machine during operation.
Never lean toward or reach into the machine to
remove chips or to adjust the machine while it is
running.
ELECTRICAL HAZARDS
Electrically ground all machines. Be sure the
electric power source matches the requirements
of the machine and complies with appropriate
electrical codes. Do not operate an electric
machine in damp or explosive conditions. It may
cause an explosion or expose the operator to
electric shock.
ROTATING MACHINERY
Rotating machinery can seriously injure an
operator. Lock out all power sources before you
interact with the machine.
KEEP YOUR WORK AREA CLEAN AND TIDY
Keep all cords and hoses away from moving
parts during operation. Do not clutter the area
around the machine.
SECURE LOOSE CLOTHING AND LONG HAIR
Rotating machinery can cause serious injuries.
Do not wear loose fitting clothing or jewelry. Tie
back long hair or wear a hat.
HAZARDOUS ENVIRONMENTS
Do not use the machine near explosive
chemicals, toxic fumes, inappropriate radiation
hazards or other hazardous environments.
FLYING CHIPS
Flying metal chips can cut or burn. Do not
remove chips until after the machine has been
locked out, all power sources are off and the
machine has stopped.

Page 8 FF1000 Operating Manual
General safety practices
All aspects of the machine have been designed with safety in mind. Rotating
parts are shielded by machine components or by the workpiece.
PERSONAL PROTECTIVE EQUIPMENT
Eye and hearing protection must be worn
while using the machine. These safety items
do not impose constraints to the safe
operation of the machine.
OPERATING CONDITIONS
Do not operate the machine if it is not
mounted to the workpiece as described in this
manual.
TOOLING
The machine is provided with all the tools for
the setup and operation of the machine.
LIFTING
Most of the machine components are heavy
and must be moved or lifted with approved
rigging and practices. Climax accepts no
responsibility for the selection of lifting
equipment.
Always follow your plant’s procedures for
lifting heavy objects. Do not lift heavy objects
by yourself as serious injury can result.
CUTTING FLUIDS
There are no cutting or cooling fluids used with
this machine.
CONTROLS
The machine controls are designed to
withstand the rigors of normal use and
external factors. The on-off switches are
clearly visible and identifiable. If a compressed
air supply failure occurs, be sure to turn off the
on-off valve before leaving the machine.
DANGER ZONE
The operator and other persons can be
anywhere in the vicinity of the machine. The
operator must ensure there are no other
persons in danger from the machine.
APPROPRIATE LIGHTING
Ensure your work area is well lit.
METAL FRAGMENT HAZARD
The machine produces metallic fragments
during normal operation. You should wear
eye protection and gloves at all times when
working with the machine.
RADIATION HAZARDS
There are no systems or components on this
machine that are capable of producing
hazardous EMC, UV or other radiation
hazards. The machine does not use lasers
nor does it create hazardous materials such
as gasses or dust.
ADJUSTMENTS AND MAINTENANCE
All adjustments, lubrication and
maintenance should be done with the
machine stopped, and locked out from all
power sources. The shut-off valve should be
locked and tagged out before any
maintenance occurs.
WARNING LABELS
Warning labels are already attached to your
machine. Contact Climax immediately if
replacements are required.
MAINTENANCE
Be sure the machine components are free of
debris and properly lubricated prior to use.