Club Car CA 295 User manual

All-WheelDriveGasolineandDiesel
VehicleOwner’sManual
CA295,CA295SE,XRT1550,XRT1550SE
[Refertobackcoverforapplicablebuildcoderange]

NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
ThesevehiclesdonotconformtoFederalMotorVehicleSafetyStandardsforautomobilesortoFMVSS571.500for
low-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthevehicleinstandard
condition.Forexactinformationaboutanyparticularvehicle,pleaseconsultyourdealer.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2008,2009,2010ClubCar,LLC
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC
ThismanualeffectiveAugust1,2008
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;who
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat
www.clubcar.comorcall706-863-3000.Ifyouwouldprefertowritetous,directyourletterto:ClubCar,Attention:
MarketingServices,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
Page2All-WheelDriveGasolineandDieselVehicleOwner’sManual

TABLEOFCONTENTS
NotetotheOwner................................................................................................................................................5
SafetyDecalIdentication.....................................................................................................................................5
PracticeSafety...................................................................................................................................................10
Proposition65Warning–StateofCalifornia.........................................................................................................10
SafetyDetails......................................................................................................................................................11
GeneralWarnings...............................................................................................................................................12
GeneralInformation............................................................................................................................................15
ModelIdentication.............................................................................................................................................17
ControlsandIndicators.......................................................................................................................................19
Roll-OverProtectiveStructureandSeatBelts.......................................................................................................24
SeatLatchandAdjustment.................................................................................................................................25
Pre-OperationandDailySafetyChecklist.............................................................................................................26
DrivingInstructions.............................................................................................................................................27
BedLatchandPropRod.....................................................................................................................................30
LoadingandUnloadingCargo.............................................................................................................................31
VehicleLoadCapacities......................................................................................................................................32
TowingwiththeVehicle.......................................................................................................................................33
TransportingonaTrailer.....................................................................................................................................33
Storage..............................................................................................................................................................34
Maintenance......................................................................................................................................................36
PeriodicServiceSchedule...................................................................................................................................37
PeriodicLubricationSchedule.............................................................................................................................40
BrakeFluidReservoir.........................................................................................................................................42
EngineOil..........................................................................................................................................................43
GearcaseLubrication..........................................................................................................................................48
EngineCoolant–DieselVehicles........................................................................................................................50
AirIntakeSystem...............................................................................................................................................51
FuelingInstructions.............................................................................................................................................52
Battery...............................................................................................................................................................54
UsingABoosterBattery(JumpStarting)..............................................................................................................56
CleaningtheVehicle...........................................................................................................................................57
Accessories........................................................................................................................................................58
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage3

SubsequentOwnerRegistration..........................................................................................................................59
VehicleSpecications.........................................................................................................................................60
Warranties..........................................................................................................................................................63
Page4All-WheelDriveGasolineandDieselVehicleOwner’sManual

NotetotheOwner
NOTETOTHEOWNER
Thisutilityvehicle,withstandardequipmentandauthorizedattachments,isintendedforcommercialorresidential
property,farm,ranchorrecreationalapplications.Useonlyapprovedaccessoriesandattachmentsdesignedforyour
vehicle.ThisOperator’sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwith
theauthorizedattachmenttolearnsafemaintenanceandoperationofthevehicle.Makesurethevehicleissuitably
equippedforthetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseof
accessoriesandattachmentsforthesevehicles.
DONOTusethisvehicleforanypurposeorinanymannerotherthanasdescribedinthemanual,decalsorother
productsafetyinformationprovidedwiththevehicle.Thesematerialsdenethevehicle’sintendeduse.Consultan
authorizeddealeronchanges,additionsormodicationsthatmayberequiredforthisvehicletocomplywithvarious
countryregulationsandsafetyrequirements.
CAUTION
•Thefuelsystemandengineonyourvehiclearedesignedandbuilttogovernmentemissions
standards.Tamperingbydealers,customers,operatorsandusersisstrictlyprohibitedbylaw.Failure
tocomplycouldresultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossible
conscationofthevehicleuntilreworktooriginalconditioniscompleted.Engineserviceand/or
repairsmustbedonebyacertiedtechnicianonly!
SAFETYDECALIDENTIFICATION
Thefollowingpagescontainsafetydecalidenticationinformation.Fordetailedinformationonspecicfeatures,
readtheappropriatesectioninthismanual.
DECALINSPECTIONANDMAINTENANCE
Cleandecalsandkeeplegible.Donotusesolvents,gasoline,orotherharshchemicalstocleandecals.Ifanyofthe
operationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasilyread,they
shouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contactyourdealer.Ifa
decalisonapartthatisreplaced,ensurenewparthasappropriatedecal.
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage5

SafetyDecalIdentication
CARRYALL295&XRT1550GAS/DIESELVEHICLES
2412
1
10
7
9
4
6
5
2
3
8
1101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)6102459101Decal,GroundWarning(onvehicleframe,near battery)
2102231601Decal,WinchSafetyWarning(onvehiclebody,
belowseat)7102459201Decal,DieselFuelWarning(onframe,near fueltank)
3102427501Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)8102459501Decal,Rotating/HotPartsWarning(onframe nearbattery)
4102458901Decal,HotSurfaceWarning(oncoolantpipes
andundersideofseats)(onbedseal)9102884301Decal,OperatingInstructions(oninstrument panel)
5102459001Decal,HotManifoldWarning(onengine,near
manifold)10DirectionalArrow
Page6All-WheelDriveGasolineandDieselVehicleOwner’sManual

SafetyDecalIdentication
CARRYALL295&XRT1550GAS/DIESELVEHICLES
1869
6
9
4
7
1
3
8
2
5
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)6102884401Decal,RolloverWarning(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)7102961201Decal,ROPSWarning(onROPS)
3102459301Decal,BedLatchWarning(onvehiclebody,below
bedlatch)8103202601Decal,VehicleLoadingInstructions(oncargobed)
4102459401Decal,YoungDriverWarning(onROPS)9103210401Decal,VehicleLoadingInstructions(oncargobed)
(forvehicleswiththehighcapacityoption)
5102460201Decal,RotatingPartsWarning(Diesel:onvehicle
body,underseat)(Gas:onframe)
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage7

SafetyDecalIdentication
CARRYALL295SE&XRT1550SEGAS/DIESELVEHICLES
2413
1
7
5
2
4
8
6
3
9
10
1101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)6102459101Decal,GroundWarning(onvehicleframe,near battery)
2102231601Decal,WinchSafetyWarning(onvehiclebody,
belowseat)7102459201Decal,DieselFuelWarning(onframe,nearfuel tank)
3102427501Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)8102459501Decal,Rotating/HotPartsWarning(onframenear battery)
4102458901Decal,HotSurfaceWarning(oncoolantpipesand
undersideofseats)(onbedseal)9102460201Decal,RotatingPartsWarning(Diesel:onvehicle body,underseat)(Gas:onframe)
5102459001Decal,HotManifoldWarning(onengine,near
manifold)10DirectionalArrow
Page8All-WheelDriveGasolineandDieselVehicleOwner’sManual