Club Car CA 295 User manual

All-WheelDriveGasolineandDiesel
VehicleOwner’sManual
CA295,CA295SE,XRT1550,XRT1550SE
[Refertobackcoverforapplicablebuildcoderange]

NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
ThesevehiclesdonotconformtoFederalMotorVehicleSafetyStandardsforautomobilesortoFMVSS571.500for
low-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthevehicleinstandard
condition.Forexactinformationaboutanyparticularvehicle,pleaseconsultyourdealer.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2008,2009,2010ClubCar,LLC
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC
ThismanualeffectiveAugust1,2008
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;who
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat
www.clubcar.comorcall706-863-3000.Ifyouwouldprefertowritetous,directyourletterto:ClubCar,Attention:
MarketingServices,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
Page2All-WheelDriveGasolineandDieselVehicleOwner’sManual

TABLEOFCONTENTS
NotetotheOwner................................................................................................................................................5
SafetyDecalIdentication.....................................................................................................................................5
PracticeSafety...................................................................................................................................................10
Proposition65Warning–StateofCalifornia.........................................................................................................10
SafetyDetails......................................................................................................................................................11
GeneralWarnings...............................................................................................................................................12
GeneralInformation............................................................................................................................................15
ModelIdentication.............................................................................................................................................17
ControlsandIndicators.......................................................................................................................................19
Roll-OverProtectiveStructureandSeatBelts.......................................................................................................24
SeatLatchandAdjustment.................................................................................................................................25
Pre-OperationandDailySafetyChecklist.............................................................................................................26
DrivingInstructions.............................................................................................................................................27
BedLatchandPropRod.....................................................................................................................................30
LoadingandUnloadingCargo.............................................................................................................................31
VehicleLoadCapacities......................................................................................................................................32
TowingwiththeVehicle.......................................................................................................................................33
TransportingonaTrailer.....................................................................................................................................33
Storage..............................................................................................................................................................34
Maintenance......................................................................................................................................................36
PeriodicServiceSchedule...................................................................................................................................37
PeriodicLubricationSchedule.............................................................................................................................40
BrakeFluidReservoir.........................................................................................................................................42
EngineOil..........................................................................................................................................................43
GearcaseLubrication..........................................................................................................................................48
EngineCoolant–DieselVehicles........................................................................................................................50
AirIntakeSystem...............................................................................................................................................51
FuelingInstructions.............................................................................................................................................52
Battery...............................................................................................................................................................54
UsingABoosterBattery(JumpStarting)..............................................................................................................56
CleaningtheVehicle...........................................................................................................................................57
Accessories........................................................................................................................................................58
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage3

SubsequentOwnerRegistration..........................................................................................................................59
VehicleSpecications.........................................................................................................................................60
Warranties..........................................................................................................................................................63
Page4All-WheelDriveGasolineandDieselVehicleOwner’sManual

NotetotheOwner
NOTETOTHEOWNER
Thisutilityvehicle,withstandardequipmentandauthorizedattachments,isintendedforcommercialorresidential
property,farm,ranchorrecreationalapplications.Useonlyapprovedaccessoriesandattachmentsdesignedforyour
vehicle.ThisOperator’sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwith
theauthorizedattachmenttolearnsafemaintenanceandoperationofthevehicle.Makesurethevehicleissuitably
equippedforthetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseof
accessoriesandattachmentsforthesevehicles.
DONOTusethisvehicleforanypurposeorinanymannerotherthanasdescribedinthemanual,decalsorother
productsafetyinformationprovidedwiththevehicle.Thesematerialsdenethevehicle’sintendeduse.Consultan
authorizeddealeronchanges,additionsormodicationsthatmayberequiredforthisvehicletocomplywithvarious
countryregulationsandsafetyrequirements.
CAUTION
•Thefuelsystemandengineonyourvehiclearedesignedandbuilttogovernmentemissions
standards.Tamperingbydealers,customers,operatorsandusersisstrictlyprohibitedbylaw.Failure
tocomplycouldresultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossible
conscationofthevehicleuntilreworktooriginalconditioniscompleted.Engineserviceand/or
repairsmustbedonebyacertiedtechnicianonly!
SAFETYDECALIDENTIFICATION
Thefollowingpagescontainsafetydecalidenticationinformation.Fordetailedinformationonspecicfeatures,
readtheappropriatesectioninthismanual.
DECALINSPECTIONANDMAINTENANCE
Cleandecalsandkeeplegible.Donotusesolvents,gasoline,orotherharshchemicalstocleandecals.Ifanyofthe
operationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasilyread,they
shouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contactyourdealer.Ifa
decalisonapartthatisreplaced,ensurenewparthasappropriatedecal.
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage5

SafetyDecalIdentication
CARRYALL295&XRT1550GAS/DIESELVEHICLES
2412
1
10
7
9
4
6
5
2
3
8
1101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)6102459101Decal,GroundWarning(onvehicleframe,near battery)
2102231601Decal,WinchSafetyWarning(onvehiclebody,
belowseat)7102459201Decal,DieselFuelWarning(onframe,near fueltank)
3102427501Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)8102459501Decal,Rotating/HotPartsWarning(onframe nearbattery)
4102458901Decal,HotSurfaceWarning(oncoolantpipes
andundersideofseats)(onbedseal)9102884301Decal,OperatingInstructions(oninstrument panel)
5102459001Decal,HotManifoldWarning(onengine,near
manifold)10DirectionalArrow
Page6All-WheelDriveGasolineandDieselVehicleOwner’sManual

SafetyDecalIdentication
CARRYALL295&XRT1550GAS/DIESELVEHICLES
1869
6
9
4
7
1
3
8
2
5
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)6102884401Decal,RolloverWarning(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)7102961201Decal,ROPSWarning(onROPS)
3102459301Decal,BedLatchWarning(onvehiclebody,below
bedlatch)8103202601Decal,VehicleLoadingInstructions(oncargobed)
4102459401Decal,YoungDriverWarning(onROPS)9103210401Decal,VehicleLoadingInstructions(oncargobed)
(forvehicleswiththehighcapacityoption)
5102460201Decal,RotatingPartsWarning(Diesel:onvehicle
body,underseat)(Gas:onframe)
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage7

SafetyDecalIdentication
CARRYALL295SE&XRT1550SEGAS/DIESELVEHICLES
2413
1
7
5
2
4
8
6
3
9
10
1101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)6102459101Decal,GroundWarning(onvehicleframe,near battery)
2102231601Decal,WinchSafetyWarning(onvehiclebody,
belowseat)7102459201Decal,DieselFuelWarning(onframe,nearfuel tank)
3102427501Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)8102459501Decal,Rotating/HotPartsWarning(onframenear battery)
4102458901Decal,HotSurfaceWarning(oncoolantpipesand
undersideofseats)(onbedseal)9102460201Decal,RotatingPartsWarning(Diesel:onvehicle body,underseat)(Gas:onframe)
5102459001Decal,HotManifoldWarning(onengine,near
manifold)10DirectionalArrow
Page8All-WheelDriveGasolineandDieselVehicleOwner’sManual

SafetyDecalIdentication
CARRYALL295SE&XRT1550SEGAS/DIESELVEHICLES
1871
6
79
4
5
1
82
3
10
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)6102884301Decal,OperatingInstructions(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)7102884401Decal,RolloverWarning(oninstrumentpanel)
3102459301Decal,BedLatchWarning(onvehiclebody,below
bedlatch)8102889201Decal,FallingOffWarning(behindandbelowfront seats)
4102459401Decal,YoungDriverWarning(onROPS)9102961201Decal,ROPSWarning(onROPS)
5102460201Decal,RotatingPartsWarning(Diesel:onvehicle
body,underseat)(Gas:onframe)10103210501Decal,VehicleLoadingInstructions(oncargobed)
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage9

PracticeSafety
PRACTICESAFETY
399
Figure1PracticeSafety
Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality
ofseverepersonalinjury.
Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge
youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and
CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.
Priortooperatingthevehicle,alloperatorsshouldgototheClubCarwebsiteandviewthevehiclesafetyvideo.T o
locatethevideo,gotowww.clubcar.com,andsearchfor“safetyvideo.”
Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.
PROPOSITION65WARNING–STATEOFCALIFORNIA
WARNING
•Thisproductcontainsoremitschemicalsorsubstancesthathavebeendeterminedbythestateof
Californiatocausecancerandbirthdefectsorotherreproductiveharm.
CALIFORNIA
PROPOSITION65WARNING
Dieselandgasolineengineexhaust,andsomeofitsconstituents,areknowntotheStateofCaliforniatocause
cancer,birthdefects,andotherreproductiveharm.
Batterypost,terminalsandrelatedaccessoriescontainleadandleadcompounds.
Washhandsafterhandling.
Page10All-WheelDriveGasolineandDieselVehicleOwner’sManual

SafetyDetails
SAFETYDETAILS
WARNING
•Thisowner’smanualshouldbereadcompletelybeforeattemptingtodriveorservicethevehicle.
Failuretofollowtheinstructionsinthismanualcouldresultinpropertydamage,severepersonal
injury,ordeath.
PERSONALSAFETY
Itisimportanttonotethatsomevitalstatementsthroughoutthismanualandonthedecalsafxedtothevehicleare
precededbythewordsDANGER,WARNING,orCAUTION.Foryourprotection,werecommendthatyoutakespecial
noticeofthesesafetyprecautions.Safetyprecautionsareessentialandmustbefollowed.
Ifanyoftheoperationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasily
read,theyshouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contact
yourdealer.
DANGER
•ADANGERindicatesanimmediatehazardthatwillresultinseverepersonalinjuryordeath.The
colorassociatedwithDangerisRED.
WARNING
•AWARNINGindicatesanimmediatehazardthatcouldresultinseverepersonalinjuryordeath.
ThecolorassociatedwithWarningisORANGE.
CAUTION
•ACAUTIONwiththesafetyalertsymbolindicatesahazardorunsafepracticethatcouldresultin
minorpersonalinjury.ThecolorassociatedwithCautionisYELLOW.
MACHINESAFETY
CAUTION
•ACAUTIONwithoutthesafetyalertsymbolindicatesapotentiallyhazardoussituationthatcould
resultinpropertydamage.
ACAUTION,withoutthesafetyalertsymbol,isintendedformachineandpropertysafety.Itisusedthroughoutthis
manualfollowedbyspecicinstructionstopreventmachineorpropertydamage.FailuretofollowtheseCAUTION
messagescouldresultinmachineorpropertydamage.
INFORMATION
NOTE:Instructionsthatclarifysteps,procedures,orotherinformationinthismanual.
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage11

GeneralWarnings
GENERALWARNINGS
Thefollowingsafetystatementsmustbeheededwheneverthevehicleisbeingoperated,repaired,orserviced.See
SafetyDecalIdenticationonpage5.Otherspecicsafetystatementsappearthroughoutthismanualandon
thevehicle.
DANGER
•Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice
area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
•Gasoline/Diesel–Flammable!Explosive!Donotsmoke.Keepsparksandamesawayfromthe
vehicleandservicearea.Serviceonlyinawell-ventilatedarea.
•Donotoperateengineinanenclosedareawithoutproperventilation.Theengineproducescarbon
monoxide,whichisanodorless,deadlypoisonthatcanquicklyaccumulateinanenclosedcab.Do
notruntheengineinaparkedvehiclewithoutpropercabventilation.Movetofreshairifyoufeel
nausea,headache,dizziness,drowsinessorweakness.
•Thevehiclewillnotprovideprotectionfromlightning,yingobjects,orotherstorm-relatedhazards.If
caughtinastormwhiledrivingaClubCarvehicle,exitthevehicleandseekshelterinaccordancewith
applicablesafetyguidelinesforyourlocation.
•Donotweldtoawheelorrimuntilthetireiscompletelyremoved.Inatedtirescangenerateagas
mixturewiththeairthatcanbeignitedbyhightemperaturesfromweldingproceduresperformedon
thewheelorrim.Removingtheairorlooseningthetireontherim(breakingthebead)willNOT
eliminatethehazard.Thisconditioncanexistwhethertiresareinatedordeated.ThetireMUST
becompletelyremovedfromthewheelorrimpriortoweldingthewheelorrim.Failuretocomply
willresultindeathorseriousinjury.
WARNING
•Followtheproceduresexactlyasstatedinthismanual,andheedallDANGER,WARNING,and
CAUTIONstatementsinthismanualaswellasthoseonthevehicle.
•Donotleavechildrenunattendedonvehicle.
•Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws
pertainingtochildsafety.
•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent
injuryintheeventofsuddenbraking,collision,orroll-over.
•Nomorethanonepersonperbucketseatatonetime.Nomorethantwopersonsperbenchseatat
onetime.Donotallowpeopletorideinanypartofthevehiclethatisnotequippedwithaseatanda
seatbelt.Donotallowapassengertoholdachildinhisorherlapwhilethevehicleismoving.
•Priortoleavingthevehicleunattendedorservicingthevehicle,placeattachmentontheground,set
theparkbrake,placetheForward/ReversehandleintheNEUTRALposition,turnthekeyswitchtothe
OFFposition,andremovethekey.Chockthewheelswhenservicingthevehicle.
•Improperuseofthevehicleorfailuretoproperlymaintainitcouldresultindecreasedvehicle
performance,severepersonalinjury,ordeath.
•Anymodicationorchangetothevehiclethataffectsthestabilityorhandlingofthevehicle,or
increasesmaximumvehiclespeedbeyondfactoryspecications,couldresultinseverepersonal
injuryordeath.
•Checkthevehicleforproperlocationofallvehiclesafetyandoperationdecalsandmakesuretheyare
inplaceandareeasytoread.
•Forvehicleswithcargobeds,removeallcargobeforeraisingthebedorservicingthevehicle.Ifthe
vehicleisequippedwithaproprod,ensurethatitissecurelyengagedwhilebedisraised.Donot
closebeduntilallpersonsareclearofcargobedarea.Keephandsclearofallcrushareas.Donot
WARNINGCONTINUEDONNEXTPAGE
Page12All-WheelDriveGasolineandDieselVehicleOwner’sManual

GeneralWarnings
WARNING
dropcargobed;lowergentlyandkeepentirebodyclear.Failuretoheedthiswarningcouldresultin
severepersonalinjuryordeath.
•Onlytrainedtechniciansshouldserviceorrepairthevehicle.Anyonedoingevensimplerepairsor
serviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.Theappropriate
instructionsmustbeusedwhenperformingmaintenance,service,oraccessoryinstallation.
•Toavoidunintentionallystartingthevehicle,disconnectbatteryandsparkplug(Gasonly)wires.See
DisconnectingtheBattery–Gasoline/DieselVehicleonpage13.
•Frameground–Donotallowtoolsorothermetalobjectstocontactframewhendisconnectingbattery
cablesorotherelectricalwiring.Donotallowapositivewiretotouchthevehicleframe,engine,or
anyothermetalcomponent.
•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
•Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthevehicle.
•Useinsulatedtoolswhenworkingnearbatteriesorelectricalconnections.Useextremecautionto
avoidshortingofcomponentsorwiring.
•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe
Forward/ReversehandleineithertheFORWARDorREVERSEposition.Theall-wheeldrivesystemwill
engageanywheel(s),frontorrear,withtraction(Figure3,Page14).
DISABLINGTHEVEHICLE
1.Settheparkbrake.
2.TurnthekeyswitchOFFandremovethekey.
3.PlacetheForward/ReversecontrolintheNEUTRALposition.
4.Inaddition,chockthewheelsifservicingorrepairingthevehicle.
DISCONNECTINGTHEBATTERY–GASOLINE/DIESELVEHICLES
1.Disablethevehicle.SeeDisablingtheVehicleonpage13.
2.Disconnectthebatterycables,negative(–)cablerst,asshown(Figure2).
3.GasolineVehiclesOnly:Disconnectthesparkplugwire(s)fromthesparkplug(s).
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage13

GeneralWarnings
NEG
PO S
1
2
(–)
(+)
1.Removenegativebatterycable.
2.Removepositivebatterycable.
Connectbatterycablesinreverseorder.
188
Figure2BatteryCableRemoval
189
Figure3All-WheelDriveWarning
CONNECTINGTHEBATTERY–GASOLINE/DIESELVEHICLES
1.Connectthebatterycables,positive(+)cablerst.
2.Tightenbatteryterminalsto80in-lb(9N·m).
3.CoatterminalswithBatteryT erminalProtectorSpray(CCP/N1014305)tominimizecorrosion.
4.GasolineVehiclesOnly:Connectthesparkplugwire(s)tothesparkplug(s).
RECYCLINGLEAD-ACIDBATTERIES
WARNING
•Lead-acidbatteriescontainlead(Pb),othermetals,acidsandothercompounds.Ifimproperlyhandled,
theycancontaminatebothwaterandsoil,causingenvironmentaldamageandpersonalinjury.
Lead-acidbatteriesareidentiedbythesymbolshownbelowandshouldbeproperlyrecycled(Figure4).Theycannot
bedisposedasmunicipalwasteandmustbecollectedseparately.Responsibilityforenvironmentalprotectionmustbe
shared,notonlybythemanufacturersofthebatteries,butbypeoplewhousethebatteriesaswell.Pleasecontact
yournearestClubCardealerordistributorforinformationonhowtoproperlyrecycleyourbatteries.
Page14All-WheelDriveGasolineandDieselVehicleOwner’sManual

GeneralInformation
1403
Figure4DisposeofLead-acidBatteriesProperly
INTERNATIONALSAFETYSYMBOLSONBATTERIES
Anyoneusing,repairing,orservicingthevehiclemustunderstandandheedthesafetysymbolsonthevehiclebattery
orbatteries.
123456
1.Shieldeyes.3.Nosmoking,noopenames,nosparks.5.Batteryacidhazard.
2.Readandfollowoperatinginstructions.4.Keepawayfromchildren.6.Explosivegashazard.
RefertoGeneralWarningsformoreinformation.
1642
Figure5InternationalSafetySymbolsonBatteries
GENERALINFORMATION
Thismanualincludesoperatingprocedures,maintenance,andregularservicinginformationforallgasolineanddiesel
Carryall295,Carryall295SE,XRT1550,andXRT1550SEvehicles.Alloperatingprocedures,maintenance,and
regularservicingareidenticalunlessotherwisenoted.
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage15

GeneralInformation
1
4
32
Thetermsfront(1),left-hand(2),right-hand(3)andrear(4)areusedinthismanualtoindicatethesidesastheyareseenfromtheoperator’sseat.
1629
Figure6VehicleOrientation
3
2
4
5
6
7
8
1
9
1.Hood2.ROPS3.FuelFillCap4.CargoBed5.BedLiftLatch–vehicleswithmanual(standard)bedliftonly6.EngineCompartment,Battery,
FuelTank(underseat;forfour–passengermodel,enginecompartmentisunderrearseat)7.Seat8.BrakeFluidReservoir(underhood)9.
RadiatorandCoolantReservoir(underhood)–dieselenginemodelonly
1630
Figure7VehicleComponents
Page16All-WheelDriveGasolineandDieselVehicleOwner’sManual

ModelIdentication
MODELIDENTIFICATION
Theserialnumberofeachvehicleisprintedonabarcodedecalmountedeitherbelowthepassengersidecupholder
orabovetheacceleratororbrakepedal(Example:PH0901-583947)(Figure8).
Thetwoletters(1)atthebeginningoftheserialnumberindicatethevehiclemodel.Thefollowingfourdigits(2)
indicatethemodelyearandproductionweekduringwhichthevehiclewasbuilt.Thesixdigits(3)followingthehyphen
representtheuniquesequentialnumberassignedtoeachvehiclebuiltwithinagivenmodelyear.SeefollowingNOTE.
NOTE:Havethevehicleserialnumberavailablewhenorderingpartsormakinginquiries.
A17-digitProductInformationNumber(PIN)isincludedonthisvehiclenexttotheserialnumber.Thisnumber
maybeusedtoregisterthevehiclewhererequired.
BuildCode:Thebuildcode(4)isave-digitnumberthatappearsonthevehicleserialnumberdecal.Thebuildcode
existstoenabletheusertoidentifythecorrectowner’smanualforavehicle.Thisowner’smanualisvalidforthebuild
coderangeindicatedonthebackcoverofthisowner’smanual.
IDENTIFICATIONNUMBERS
Writeyourvehiclemodelnumber,modelserialnumberandengineserialnumberonthelinesprovidedbelow.If
needed,givethesenumberstoyourdealerwhenyouneedpartsorinformationforyourvehicle.Makearecordof
thenumbers.KeeptherecordandyourManufacturer’sStatementofOrigininasafeplace.Ifthevehicleisstolen,
reportthenumberstoyourlocallawenforcementagency.
VehicleModelandType
VehicleSerialNumber(Figure8)
YearofBuild(Figure8)
VehiclePINNumber
ROPSSerialNumber(Figure9)
EngineSerialNumber(Figure10)(Figure11)
DifferentialSerialNumber(Figure12)
All-WheelDriveGasolineandDieselVehicleOwner’sManualPage17

ModelIdentication
PH0901-123456
BC54679
SERIAL NUMBER
4
123
1400
Figure8SerialNumberDecalwiththeVehicleBuildCode
1632
Figure9ROPSSerialNumberLocation
830
Figure10GasolineEngineSerialNumberLocation
831
Figure11DieselEngineSerialNumberLocation
Page18All-WheelDriveGasolineandDieselVehicleOwner’sManual