Club Car Turf 1/Carryall 1 User manual

2008Turf/CarryallVehicle
Owner’sManual
ElectricandGasolineTurf1/Carryall1,Turf2/
Carryall2,Carryall2PlusandTurf6/Carryall6

NOTICE
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar,Inc.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
ThesevehiclesdonotconformtoFederalMotorVehicleSafetyStandardsforautomobilesortoFMVSS500forlow-speed
vehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2007ClubCar,Inc.
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,Inc.
ThismanualeffectiveAugust1,2007
2008Turf/CarryallVehicleOwner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;he
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat
www.clubcar.comorcall1-800-ClubCar(258-2227).Ifyouwouldprefertowritetous,directyourletterto:ClubCar,
Attention:MarketingServices,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
REGULARMAINTENANCEITEMSPERIODICMAINTENANCEITEMS
EngineOilFilter(286ccand351cc)
CCIP/N1016467
Battery(gasolinevehicle)
CCIP/N1012328
EngineAirFilter(286ccand351cc)
CCIP/N1015426
SparkPlugO.H.V.(286ccand351cc)
CCIP/N101881101
EngineFuelFilter(286ccand351cc)
CCIP/N102003201
SpringTune-UpKit
CCIP/N101611003
BatteryTerminalProtectorSpray
CCIP/N1014305
Battery,8Volt(IQSystemelectricvehicle)
CCIP/N101797701(wet)
DryMolyLube
CCIP/N1012151
Battery,6VoltTrojanT105(IQPluselectricvehicle)
CCIP/N101661601(wet)
Battery,6VoltTrojanT145(IQPluselectricvehicle)
CCIP/N102764401(wet)
Page22008Turf/CarryallVehicleOwner’sManual

TABLEOFCONTENTS
SafetyDecalandFeatureIdentication..................................................................................................................5
PracticeSafety...................................................................................................................................................18
Proposition65–StateofCalifornia......................................................................................................................18
SafetyDetails.....................................................................................................................................................19
GeneralWarnings...............................................................................................................................................19
GeneralInformation............................................................................................................................................22
ModelIdentication.............................................................................................................................................22
ControlsandIndicators.......................................................................................................................................23
Pre-OperationandDailySafetyChecklist.............................................................................................................32
DrivingInstructions.............................................................................................................................................33
BedLatch..........................................................................................................................................................36
PropRod...........................................................................................................................................................37
LoadingandUnloading.......................................................................................................................................37
TowingwiththeVehicle.......................................................................................................................................38
TransportingonaTrailer.....................................................................................................................................39
Storage–ElectricVehicles..................................................................................................................................40
Storage–GasolineVehicles................................................................................................................................41
Maintenance......................................................................................................................................................43
PeriodicServiceSchedules.................................................................................................................................44
PeriodicLubricationSchedules...........................................................................................................................47
VehicleController–ElectricVehicles...................................................................................................................50
Batteries–ElectricVehicles................................................................................................................................50
BatteryCharger–ElectricVehicle........................................................................................................................52
Battery–GasolineVehicle..................................................................................................................................56
EngineOil–GasolineVehicle..............................................................................................................................57
FuelingInstructions–GasolineVehicle................................................................................................................61
CleaningtheVehicle...........................................................................................................................................62
Accessories........................................................................................................................................................62
SubsequentOwnerRegistration..........................................................................................................................63
VehicleSpecications–ElectricVehicles.............................................................................................................64
VehicleSpecications–GasolineVehicles...........................................................................................................66
CLUBCAR®LIMITEDTWOYEARWARRANTYFOR2008TRANSPORTATIONANDUTILITYVEHICLES...........69
2008Turf/CarryallVehicleOwner’sManualPage3

CLUBCAR®LIMITEDFOURYEARWARRANTYFOR2008UTILITYT-1056-VOLTBATTERIES.........................71
CLUBCAR®LIMITEDFOURYEARWARRANTYFOR2008UTILITYT-1456-VOLTBATTERIES.........................73
CLUBCAR®LIMITEDFOURYEARWARRANTYFOR2008UTILITYT-8908-VOLTBATTERIES.........................75
CLUBCAR®LIMITEDFOURYEARWARRANTYFOR2008ONBOARDCOMPUTERSANDSOLIDSTATE
SPEEDCONTROLLERS................................................................................................................................77
CaliforniaEmissionControlWarrantyStatement...................................................................................................79
Page42008Turf/CarryallVehicleOwner’sManual

SafetyDecalandFeatureIdentication
SAFETYDECALANDFEATUREIDENTIFICATION
Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic
features,readtheappropriatesectioninthismanual.
2008Turf/CarryallVehicleOwner’sManualPage5

SafetyDecalandFeatureIdentication
ELECTRICTURF1/CARRYALL1
296
1
6
5
2
4
10
9
8
3
7
1101553901Decal,BedLoadingWarning(oncargobedorseat
back)6103205401Decal,RolloverWarning(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)7SerialNumber
3101825101Decal,On/OffKeySwitch(abovekeyswitch)8AcceleratorPedal
4101960101Decal,VehicleLoadingInstructions(below
instrumentpanel)9BrakePedal
5102518001Decal,OperatingInstructions(onsteeringwheel)10ParkBrakePedal
Page62008Turf/CarryallVehicleOwner’sManual

SafetyDecalandFeatureIdentication
ELECTRICTURF1/CARRYALL1
297
5
1
2
6
4
3
11013677Decal,BatteryDanger(onbatterycapsoronbody
underseat)4102459301Decal,BedLatchWarning(onvehiclebody,below bedlatch)
2101908601Decal,T owSwitchWarning(onT ow/Runswitch
plate,underseat)5BedLatch
3101931501Decal,ComponentCoverNotice(onelectrical
componentcover)6BatteryChargerReceptacle
2008Turf/CarryallVehicleOwner’sManualPage7

SafetyDecalandFeatureIdentication
ELECTRICTURF2/CARRYALL2
298
1
6
5
2
4
10 9
8
3
7
1101553901Decal,BedLoadingWarning(oncargobedorseat
back)6103205401Decal,RolloverWarning(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)7SerialNumber
3101825101Decal,On/OffKeySwitch(abovekeyswitch)8AcceleratorPedal
4101960201Decal,VehicleLoadingInstructions(below
instrumentpanel)9BrakePedal
5102518001Decal,OperatingInstructions(onsteeringwheel)10ParkBrakePedal
Page82008Turf/CarryallVehicleOwner’sManual

SafetyDecalandFeatureIdentication
ELECTRICTURF2/CARRYALL2
299
6
7
2
5
8
3
1
4
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)5102845101Decal,T ow/RunSwitchWarning(onTow/Run switchplate,underseat)
21013677Decal,BatteryDanger(onbatterycapsoronbody
underseat)6102967601Decal,4GaugeWireWarning(onframeinbattery compartment)
3102459301Decal,BedLatchWarning(onvehiclebody,below
bedlatch)7BedLatch
4102518301Decal,ComponentCoverCaution(onelectrical
componentcover)8BatteryChargerReceptacle
2008Turf/CarryallVehicleOwner’sManualPage9

SafetyDecalandFeatureIdentication
ELECTRICCARRYALL6
300
WARNING
CCI 101609401
WARNING
NO
5
2
1
4
10
9
6
8
7
3
11013677Decal,BatteryDanger(onbatterycapsoronbody
underseat)6103205401Decal,RolloverWarning(oninstrumentpanel)
2101553901Decal,BedLoadingWarning(oncargobedorseat
back)7SerialNumber
3101609401Decal,CrushAreaWarning(behindseat,near
cargobed)8AcceleratorPedal
4101960001Decal,VehicleLoadingInstructions(below
instrumentpanel)9BrakePedal
5102845101Decal,T ow/RunSwitchWarning(onTow/Run
switchplate,underseat)10ParkBrakePedal
Page102008Turf/CarryallVehicleOwner’sManual

SafetyDecalandFeatureIdentication
ELECTRICCARRYALL6
301
4
7
1
2
3
5
6
8
9
1101707801Decal,BedHoldDownBoltsWarning(onvehicle
body)6102967601Decal,4GaugeWireWarning(onframeinbattery compartment)
2101825101Decal,On/OffKeySwitch(abovekeyswitch)7103210301Decal,Forward/Reverse(oninstrumentpanel)
3101964601Decal,GroundNotice(oncomponentmounting
plate)8BedHold-DownBolts
4102518001Decal,OperatingInstructions(onsteeringwheel)9OnboardChargerACCordReel
5102518301Decal,ComponentCoverCaution(onelectrical
componentcover)
2008Turf/CarryallVehicleOwner’sManualPage11

SafetyDecalandFeatureIdentication
GASOLINETURF1AND2,CARRYALL1AND2
302
7
1
2
3
6
8
11
10
9
4
5
1101553901Decal,BedLoadingWarning(oncargobedorseat
back)7103205401Decal,RolloverWarning(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)8SerialNumber
3101825101Decal,On/OffKeySwitch(abovekeyswitch)9AcceleratorPedal
4101960101Decal,VehicleLoadingInstructions(below
instrumentpanel)(Turf1andCarryall1)10BrakePedal
5101960201Decal,VehicleLoadingInstructions(below
instrumentpanel)(Turf2andCarryall2)11ParkBrakePedal
6102519201Decal,OperatingInstructions(onsteeringwheel)
Page122008Turf/CarryallVehicleOwner’sManual

SafetyDecalandFeatureIdentication
GASOLINETURF1AND2,CARRYALL1AND2
303
2
910
8
7
3
6
1
4
5
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)6102459301Decal,BedLatchWarning(onvehiclebody,below bedlatch)
2101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)7103205501Decal,Maintenance/OperateWarning(on Maintenance/Operateswitchplate,underseat)
3101915201Decal,FrameGround/GovernorWarning(on
vehicleframenearbattery)8103210201Decal,Forward/Reverse(oninstrumentpanel)
4101960501Decal,RotatingParts/HotManifoldWarning(on
engine,starter/generator,andtransaxle)9Choke
5102458901Decal,HotSurfaceWarning(onbedseal)10BedLatch
2008Turf/CarryallVehicleOwner’sManualPage13

SafetyDecalandFeatureIdentication
GASOLINECARRYALL2PLUS
304
CCI 102459301
WARNING
!
L
A
T
C
H
O
P
E
N
Crush area. Can cause severe injury.
Stay clear when closing bed.
4
7
3
1
2
6
9
10
11
5
8
1101553901Decal,BedLoadingWarning(oncargobedorseat
back)7103205401Decal,RolloverWarning(oninstrumentpanel)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)8SerialNumber
3101693201Decal,OperatingInstructions(onsteeringwheel)9AcceleratorPedal
4101825102Decal,On/Off/StartKeySwitch(abovekeyswitch)10BrakePedal
5101960201Decal,VehicleLoadingInstructions(below
instrumentpanel)11ParkBrakePedal
6102459301Decal,BedLatchWarning(onvehiclebody,below
bedlatch)
Page142008Turf/CarryallVehicleOwner’sManual

SafetyDecalandFeatureIdentication
GASOLINECARRYALL2PLUS
305
8
2
4
1
6
3
7
5
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)5103205501Decal,Maintenance/OperateWarning(on Maintenance/Operateswitchplate,underseat)
2101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)6BedLatch
3101915201Decal,FrameGround/GovernorWarning(on
vehicleframenearbattery)7Choke
4101960501Decal,RotatingParts/HotManifoldWarning(on
engine,starter/generator,andtransaxle)8FuelShut-OffValve
2008Turf/CarryallVehicleOwner’sManualPage15

SafetyDecalandFeatureIdentication
GASOLINETURF6/CARRYALL6
306
12
8
1
6
2
11
7
5
9
10
4
3
1101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)7103205401Decal,RolloverWarning(oninstrumentpanel)
2101553901Decal,BedLoadingWarning(oncargobedorseat
back)8SerialNumber
3101609401Decal,CrushAreaWarning(behindseat,near
cargobed)9FuelShut-OffValve
4101915201Decal,FrameGround/GovernorWarning(on
vehicleframenearbattery)10AcceleratorPedal
5101960001Decal,VehicleLoadingInstructions(below
instrumentpanel)11BrakePedal
6101960501Decal,RotatingParts/HotManifoldWarning(on
engine,starter/generator,andtransaxle)12ParkBrakePedal
Page162008Turf/CarryallVehicleOwner’sManual

SafetyDecalandFeatureIdentication
GASOLINETURF6/CARRYALL6
307
F
N
R
9
7
1
2
5
4
3
8
6
1101693201Decal,OperatingInstructions(onsteeringwheel)6103205501Decal,Maintenance/OperateWarning(on
Maintenance/Operateswitchplate,underseat)
2101707801Decal,BedHoldDownBoltsWarning(onvehicle
body)7103210201Decal,Forward/Reverse(oninstrumentpanel)
3101825101Decal,On/OffKeySwitch(abovekeyswitch)8BedHold-DownBolts
4101825102Decal,On/Off/StartKeySwitch(abovekeyswitch)9Choke
5102519201Decal,OperatingInstructions(onsteeringwheel)
2008Turf/CarryallVehicleOwner’sManualPage17

PracticeSafety
PRACTICESAFETY
399
Figure1PracticeSafety
Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality
ofseverepersonalinjury.
Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge
youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and
CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.
Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.
PROPOSITION65–STATEOFCALIFORNIA
WARNING
•Thisproductcontainsoremitschemicalsorsubstancesthathavebeendeterminedbythestateof
Californiatocausecancerandbirthdefectsorotherreproductiveharm.
Page182008Turf/CarryallVehicleOwner’sManual