CMA Dishmachines CMA DISHMACHINE User manual

MODEL CMA-66
PARTS MANUAL
Rev 1.06A
800-854-6417
FAX [phone]
CMA DISHMACHINES
12700 KNOTT AVENUE
GARDEN GROVE, CALIFORNIA 92841
www.cmadishmachines.com

Table of Contents
CMA-66
1. PARTS MANUAL...................................................................................................... 4
1.1. Initial Parts Kit (P/N 13996.80)...................................................................................................... 4
1.2. Exploded View Drawings............................................................................................................... 5
1.2.1. Cabinet Assembly ................................................................................................................... 5
1.2.2. Control Box Assembly ............................................................................................................ 6
1.2.3. Curtain and Optional Vent System ......................................................................................... 7
1.2.4. Temperature Control System.................................................................................................. 8
1.2.5. Pump Assembly....................................................................................................................... 9
1.2.6. Drain System Assembly......................................................................................................... 10
1.2.7. Plumbing System Assembly................................................................................................... 11
1.2.8. Wash System assembly.......................................................................................................... 12
1.2.9. Rocker Arm Assembly........................................................................................................... 13
1.2.10. Trip Switch Assembly – Old Style......................................................................................... 14
1.2.11. Trip Switch Assembly – New Style........................................................................................ 15
1.2.12. Paddle Switch Assembly....................................................................................................... 16
2. TABLE LIMIT SWITCH INSTRUCTIONS (P/N 13469.20).......................... 17
3. CORNER FEED TABLE (OPTIONAL FACTORY INSTALLED ONLY)... 19
4. DRAIN WATER TEMPERING KIT (OPTIONAL) ........................................ 21
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Parts Manual
1. Parts Manual
1.1. Initial Parts Kit (P/N 13996.80)
P/N DESCRIPTION Qty
00201.85 Pump Motor, 1HP, 3Ph, 60 Hz, 220V 1
00206.00 Pump Seal Kit 1
00208.00 Slip Joint Nut Gasket 1
00411.00 Micro Switch 1
00421.83 CMA-66 Power Rocker Switch, Red 1
00421.87 CMA-66Heater Rocker Switch, White 1
00557.30 Kynar Reed Switch Gray, 110/220V, 12’ 1
00557.56 Kynar Reed Switch Black, 110/220V, 12’ 1
00707.00 ½” Water Solenoid Repair Kit JE 1
00738.15 ¾” & ½” Solenoid Coil JE 220V 1
03202.00 Thermometer (Capillary) 1
03226.00 Pump O-Ring Gasket 1
03623.00 ½ Vac Breaker Repair Kit Watts 1
13003.50 Contactor, 30-Amp 1
13003.70 Toggle Switch SPDT 20AMP 1
13012.26 CMA-66P Motor Contactor, 220V 1
13403.26 Fuse, 3-Amp/250V Slow Blow 2
13417.80 Immersion Heater, 3Ph/1Ph, 208-230V, 10kW 1
13418.85 60-Second Timer Relay 1
13463.10 Liquid Level Switch, SS – CMA-66 1
13501.85 Motor 1/3Hp 200-230/460 60hz 3ph 1
13507.50 Cam Bearing, SS 1
13508.60 Swivel Hook Spring Assembly 1
MODEL CMA-66 Part Manual rev. 1.06 01/11/05 Page 4

1.2. Exploded View Drawings
1.2.1. Cabinet Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 13903.36 Frame Stand 18 3 13910.82 Strainer Basket, Wash/Rinse
1 13902.35 L-R Pan 19 1 13913.00 Drip Chute2 13902.45 R-L Pan 20 1 13542.00 Drip Chute Gasket
1 13900.36 L-R Wrapper 21 8Ft 03705.00 Foam Tape3 13900.46 R-L Wrapper 22 2 13010.06 Drain Valve Handle Support
4 2 01506.30 Door 23 1 13504.26 Gearbox Cover Mount (Optional)
5 2 13901.00 Wrapper Shield 24 1 13504.06 Gearbox Cover (Optional)
6 4 01554.30 Door Guide 25 2 13701.00 Door Latch
7 4 00636.10 Door Guide Plastic 26 1 01577.10 Scrap Trap Body molded
8 4 13915.00 Door Latch Bracket 27 1 17579.00 Scrap Trap Holder
9 2 00535.30 Door Handle 28 1 01577.20 Scrap Trap Drawer molded
10 26 00905.00 1/4-20 x 1/2” Trusshead Bolt 29 1 13912.36 Splash Shield
11 60 00924.00 1/4” Washer, SS 30 2 00557.60 Reed Switch Magnet
12 54 00912.00 1/4-20 Nylon Lock Nut 31 2 00557.30 Kynar Reed Switch only 110/120
13 2 13906.36 Tray Track Rail 32 2 13912.81 Splash Shield Clip
14 8 00914.10 1/4-20 x 5/8” Hex Head Bolt 33 1 13704.08 L-R Curtain Splash Shield
15 1 13511.26 Overflow Chute Gasket 13704.06 R-L Curtain Splash Shield
1 13511.06 L-R Overflow Chute 34 1 13522.06 Conveyor bar guide16 13511.16 R-L Overflow Chute
35 2 00962.00 ¼’-20x1” Hexhead Bolt
17 1 13927.06 L-R Heater Cover 36 1 01577.36 Scrap Trap Cover SS
13927.16 R-L Heater Cover
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1.2.2. Control Box Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 13904.06 Control Box w/Lid 10 2 17503.17 Control Box Sponge, Long
2 4 13012.26 Motor Contactor, 220V 11 2 17503.18 Control Box Sponge, Short
3 2 13003.50 Contactor, 30-Amp 12 1 00421.87 Rocker Switch, White
4 2 03202.00 Thermometer 13 1 00421.26 Rocker Switch Hole Plug
5 2 03202.08 Thermometer Bracket 14 1 00421.83 Power Rocker Switch, Red
6 1 00454.06 6-Pole Terminal Block 15 1 00449.50 Lock, Keyless
7 1 13003.70 Timer Relay Override Switch 16 2 13403.26 Fuse, 3-Amp/250V Slow Blow
8 1 00470.10 Toggle Switch Rubber Boot 17 1 13013.30 1/3 HP Overload Relay 1.2amp-1.8Amp
9 1 13003.60 Starter DIN Rail
MODEL CMA-66 Part Manual rev. 1.05 01/11/05 Page6

1.2.3. Curtain and Optional Vent System
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 13912.82 Splash Shield 8 1 13901.82 (Optional) Hood Adapter – set of 2
2 2 13702.25 Curtain, 20-5/8” x 15” 9 1 13932.06 (Optional) Conveyor Motor Cover Kit
3 1 13702.15 Curtain, 20-5/8” x 11” 13704.16 Dual Curtain Holder (Right to Left)
4 4 13702.30 Curtain, 24-5/8” x 15” 10 2 13704.36 Dual Curtain Holder (Left to Right)
5 2 13704.26 Double Curtain Splash Guard Bracket 11 2 13704.46 Dual Curtain Rod Stop
6 3 13705.00 Curtain Rod, Short 12 4 00907.00 6-32 x 1/2" Pan Head Screw
7 4 13705.10 Curtain Rod, Long 13 4 00965.00 6-32 Nylon Lock Nut
MODEL CMA-66 Part Manual rev. 1.05 01/11/05 Page7

1.2.4. Temperature Control System
ITEM
NO. NO. REQ’D P/N DESCRIPTION
ITEM
NO. NO. REQ’D P/N DESCRIPTION
1 1 13417.80 Immersion Heater, 3Ph, 240V, 10kW* 6 1 13416.10 Thermostat Bracket
2 1 13463.10 Liquid Level Switch, SS 7 1 13417.45 Heater Gasket
3 1 13417.89 Thermostat 12KW Heater 8 4 00901.00 5/16 – 18 x 1” Hexhead Bolt
4 1 03202.00 Thermometer 9 4 13805.00 5/16 – 18 Nylon Nut
5 1 13463.50 Liquid Level Switch Shield 10 8 00926.00 5/16” SS washer
* Includes P/N 13417.89 Thermostat w/c can be ordered separately
MODEL CMA-66 Part Manual rev. 1.05 01/11/05 Page8

1.2.5. Pump Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 2 00201.85 Pump Motor, 1HP, 3Ph, 60 Hz, 220V 12 4 00924.00 1/4” SS Washer
2 2 03224.00 Pump Base Mount 13 4 00912.00 1/4-20 Nylon Lock Nut
3 2 00206.00 Pump Seal Kit 14 16 00921.00 3/8-16 x 3/4” SS Hex Head Bolt
4 2 03226.00 Pump O-Ring Gasket 15 2 13829.00 7/16-20 Thin Nylon Lock Nut
5 2 03222.85 CMA-66 Water Pump Impeller 16 4 00238.00 3/8” Male Plug
6 2 04206.00 Pump Cover 17 2 00213.00 1” Ford Adapter, MIP x PJ Tube
7 2 00208.00 Slip Joint Nut Gasket 18 2 00225.00 1” Compression Gasket
8 2 04204.00 Compression Nut, 2.5” 19 1 00704.85 1”, 90° Elbow*
9 2 13916.00 Motor Support Bracket 20 2 00200.85 Motor Assembly, 1HP, 3Ph, 220V, 60 Hz**
10 4 00906.00 1/4-20 x 1/2” Hex Bolt 21 2 00208.20 Slip Joint Nut Friction Ring
11 4 00922.00 1/4” Lock Star Washer *For CMA-66 R-L only.
**Includes Items 1, 2, 3, 4, 5 and 14.
MODEL CMA-66 Part Manual rev. 1.05 01/11/05 Page9

1.2.6. Drain System Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 13001.85 Drain Manifold 6 2 00912.00 1/4-20 Lock Nut
2 2 20500.06 Waste Drain Valve 7 4 00924.00 1/4“ Washer, SS
3 2 01317.17 1-1/2” x 2” No Hub 8 1 13024.00 Dynamite Plug, 2”
4 2 03001.82 Drain Pipe Support Bracket 9 2 00906.0 1/4-20 x 1/2” Hex Head Bolt
5 2 50109.00 Hose Clamp
MODEL CMA-66 Part Manual rev. 1.05 01/11/05 Page10

1.2.7. Plumbing System Assembly
ITEM
NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION
1 1 03603.15 1/2” Water Solenoid Valve 220V, JE* 17 1 00747.30 1/2” x 3” SS Nipple
2 1 00738.15
Water Solenoid Valve Coil, 220V, ½” & ¾” 18 1 13669.60 Mixing Chamber, 1/2” SS
3 1 03603.20 1/2” Water Solenoid Valve Bonnet 19 2 03232.00 1/8” Male Plug
4 1 00707.00 1/2” Water Solenoid Valve Repair Kit 20 2 13606.00 3/4” Jamb Nut, Brass
5 4 03614.00 1/2” Close Nipple, Brass 21 1 13612.00 3/4” x 5” Brass Nipple
6 2 41030.10 1/2” 90° Elbow, F x F, Brass 22 3 00704.00 3/4” 90° Street Elbow
7 1 03624.00 1/2” Vacuum Breaker, Watts** 23 1 13634.06 3/4” x 8” Nipple, Brass
7A 1 03623.00 1/2” Vacuum Breaker Repair Kit 24 1 13633.00 3/4” 90° Elbow, F x F, Brass
7B 1 03624.25 1/2” Vacuum Breaker Bonnet 25 1 00710.50 3/4” Vacuum Breaker***
8 1 00716.00 1/2” x 1/2” x 3/4” F x F x F Tee, Brass 25A 1 00735.00 3/4” Vacuum Breaker Repair Kit
9 1 13602.45 1/2” Pressure Regulator 25B 1 00735.60 3/4” Vacuum Breaker Bonnet
10 1 03202.00 Thermometer (Capillary) 25C 2 00739.50 Vacuum Breaker Cap
11 1 13604.00 1/2” x 1/4” Bushing 25D 4 00421.51 6-32 x 1/4” SS Panhead Screw
12 1 13605.00 Pressure Gauge 26 2 00742.00 1/2” x 2” Nipple, Brass
13 1 13028.00 3/4” Ball Valve, 3-piece 27 1 00781.00 3/4” x 3-1/2” Nipple, Brass
14 1 00743.10 1/2” Tee, F x F x F 28 1 00749.00 Coupling 3/4” Brass
15 2 01525.06 Plumbing Support Bracket 29 1 00786.00 Water Solenoid Plunger with Spring
16 1 13610.30 1/2” Union, SS 30 1 00780.00 Nipple, Brass, 1/2” x 2-1/2”
*Includes Items 2, 3 and 4. ***Includes Items 25A, 25B, 25C and 25D.
**Includes Items 7A, 7B, 25C and 25D.
MODEL CMA-66 Part Manual rev. 1.05 01/11/05 Page11