Code 3 CODE 360 User manual

1
INSTALLATION
&OPERATION
MANUAL
FOR CODE 360®
LIGHTBARS
PATENTPENDING
Read all instructions and warnings before installing and using.
INSTALLER: This manual must be delivered to the end user of this equipment.
IMPORTANT:
CODE 360®
TRI-LEVELLIGHTBAR
CONTENTS:
Forfuturereferencerecordyourlightbar'sserialno.here__________________________________________
Introduction...................................................................................2-3
Unpacking & Pre-Installation.........................................................4
Installation & Mounting..........................................................4-6
Wiring Instructions.................................................................6-7
Options & Specifications.....................................................7-12
Maintenance...........................................................................12-16
Parts List (Replacement Parts / Exploded View).................17-20
Trouble Shooting.................................................................21-22
Notes....................................................................................22-23
Warranty..............................................................................24

2
Introduction
The Code 360®Light Bar
from Code 3®
360DegreesofLight,theNthDegreeofProtection!
Checkout all the exciting featuresof your new Code 360®lightbar:
√√
√√
√Threelevelsandfour rowsoflights
√√
√√
√360degreesofcoverage
√√
√√
√Outstandingsafetyfeaturesavailableincluding:
√√
√√
√Alleylights
√√
√√
√ArrowStik®
√√
√√
√OsciLaser™
√√
√√
√TacticalTakedowns™
√√
√√
√Cornerpodsallowforwardpositioningof:
√√
√√
√X-Fireupper-andlower-levelstrobes
√√
√√
√X-Sweepdualhalogenintersectionlights
√Availablein:
√AllStrobe
√AllHalogen
√Strobe/Halogencombination
√Canaccommodateupto10locationsforstationerylights
Code360®QualityAssurancemeansthateachlightbarhasbeenindividuallytestedandapproved
Theuseofthisoranywarningdevicedoesnotensurethatalldriverscanorwillobserveorreacttoanemergency
warningsignal. Nevertaketheright-of-wayforgranted. Itisyourresponsibilitytobesureyoucanproceedsafely
beforeenteringanintersection,drivingagainsttraffic,respondingatahighrateofspeed, orwalkingonoraround
trafficlanes.
Theeffectivenessofthiswarningdeviceishighlydependentuponcorrectmountingandwiring. Readandfollow
themanufacturer’sinstructionsbeforeinstallingorusingthisdevice. Thevehicleoperatorshouldinsuredailythatall
featuresofthedeviceoperatecorrectly. Inuse,thevehicleoperatorshouldinsuretheprojectionofthewarning
signalisnotblockedbyvehiclecomponents(i.e.:opentrunksorcompartmentdoors),people,vehicles,orother
obstructions.
Thisequipmentisintendedforusebyauthorizedpersonnelonly. Itistheuser’sresponsibilitytounderstandand
obeyalllawsregardingemergencywarningdevices. Theusershouldcheckallapplicablecity,stateandfederal
lawsandregulations.
PublicSafetyEquipment,Inc.,assumesnoliabilityforanylossresultingfromtheuseofthiswarningdevice.
WARNING!
!

3
WARNING!
!
WiringInstructions(read
CarefullyBeforeInstallation)
Properinstallationisvitaltotheperformanceofthiswarningdeviceandthesafeoperationoftheemergencyvehicle. Itis
importanttorecognizethattheoperatoroftheemergencyvehicleisunderpsychologicalandphysiologicalstresscaused
bytheemergencysituation. Thewarningdeviceshouldbeinstalledinsuchamannerasto:A)Notreducetheoutput
performanceofthesystem, B) Placethecontrolswithinconvenientreachoftheoperatorsothathecanoperatethe
systemwithoutlosingeyecontactwiththeroadway.
Emergencywarningdevicesoftenrequirehighelectricalvoltagesand/orcurrents.Properlyprotectandusecaution
aroundliveelectricalconnections. Groundingorshortingofelectricalconnectionscancausehighcurrentarcing,which
cancausepersonalinjuryand/orseverevehicledamage,includingfire.
PROPERINSTALLATIONCOMBINEDWITHOPERATORTRAININGINTHEPROPERUSEOFEMERGENCY
WARNINGDEVICESISESSENTIALTOINSURETHESAFETYOFEMERGENCYPERSONNELANDTHE
PUBLIC.

4
Unpacking & Pre-installation
Carefullyremovethelightbarandplaceitonaflatsurface,takingcarenottoscratchthelensesordamagethecablecomingoutofthe
bottom. Examinetheunitfortransitdamage,brokenlamps,etc. Reportanydamagetothecarrierandkeeptheshippingcarton.
Standardlightbarsarebuilttooperateon12voltD.C. negativeground(earth)vehicles. Ifyouhaveanelectricalsystemotherthan12
voltD.C.negativeground(earth),andhavenotorderedaspeciallywiredlightbar,contactthefactoryforinstructions.
Testtheunitbeforeinstallation. Totest,touchtheblackwiretoanegativeground(earth)andtheotherwiresto+12voltsD.C.,in
accordancewiththeinstructionsattachedtothecable(anautomotivebatteryispreferableforthistest). Abatterychargermaybeused,but
pleasenotethatsomeelectronicoptions(flashers,stingrays,etc.)maynotoperatenormallywhenpoweredbyabatterycharger. If
problemsoccuratthispoint,contactthefactory.
Installation&Mounting
MOUNTINGHARDWARE-Allmountinghardwareispackedinasmallboxinsidethemaincarton. Fourstandardkitsareavailable:(1)
Hook-OnType,(1)TowandRecoveryand(2)PermanentTypes. Thesearediscussedindetaillater. Note: Hook-on mountingfor
"gutterless"typevehicleswillrequireaspecialhookformounting. Severalspecialapplicationhooksareavailable. Contactthefactoryfor
details.
Utilizingnon-factorysuppliedscrewsand/ormountingbracketsand/ortheimpropernumberof
screwsmayresultinlossofwarrantycoverageontheequipment.
WARNING! !
Mounting Bracket
Bottom of Lightbar
5/16" Split Lockwasher
Rubber Feet
5/16" Nut
FIGURE 1
Hook-on Mounting
Begintheinstallationbyattachingtherubberfeettothemountingbracketswith3/8"longFlatHeadScrewandNylocknuts.See
Figure1. Placethelightbarupsidedownonatableorotherworksurface,beingcarefulnottoscratchthelenses. Slidethe5/16"
carriageboltsintotheframe. Securethemountingbracketsfingertightsotheysupporttheweightofthelightbar,butstillare
positionable.Nowwouldbeagoodtimetoinsertthe31/2"longcarriageboltthroughthemountingbrackets.Ifdesired,youcanalso
unbundlethelightbarcableandfeeditthroughthedrivers'sidemountingbracket. Locatethevehicleonalevelsurface. Placethe
lightbarontheroofofthevehicle. Placeasoftpadinthecenteroftherooftoprotectthepaint. Themountingbracketsmustbeplaced
sothat therubberfeetarerestingonthecurvedsectionoftheroof,seeFigure2. Thisisthestrongestpartoftheroof. Ifnecessary
bendthemountingbracketfeettomatchthecontourofroof. Oncethelightbariscentered,tightenthemountingbrackettothelightbar.
Usingatapemeasureandalevel,centerthelightbarfromsidetosideandlocateapositionontheroofwherethelightbarislevel.
Blacknylonspacersareprovidedtolevellightbar. Placespacerbetweenrubberfootandmountingbracketanduselongerflathead
screwsprovidedtosecurefoottobracket.
Gutter Hook
5/16" x 3 1/2"lg Carriage Bolt
5/16-18 Carriage Bolt
5/16" Nylock Nut
Nylock Nut
Flat Head Screw

5
FIGURE 2 Vehicle Roof
Vehicle Gutter
Curved Feet on
Curved Portion
Insertthecarriageboltsthroughtheholesinthegutterhooks,andintoa5/16"NylocknutasshowninFigure1. Ifaspecialhook
fora"gutterless"vehicleisused,refertotheinstructionsforthathookatthistime. Thecarriagebolt providedissizedforthemost
commoninstallations,butlongerandshorterboltsareavailableatanyhardwarestore. Tightenthenutsontothecarriageboltson
bothsidesevenlykeepingthelightbarcenteredandlevel.
NOTE:Tightenonlyuntilthebarissecure(bardoesnotmovewhenbumpedsharplywiththeheelofthepalm). ItisNOT
necessarytodimpletherooftoobtainastableattachment. Ifthelightbar"bows"morethan3/16"(determinedbyplacinga
straightedgealongthefront,bottompartoftheframeandmeasuringdownwardatthecenteroftheframe),loosenthe5/16"trimnut
sightly.
Permanent Mounting
TypicalMounting: RefertoFigure3. Placethelightbarupsidedownonatableorotherworksurface,beingcarefulnotto
scratchthelenses. Slidethe 5/16"carriageboltsintotheframe. Securethemountingbracketsfingertightsotheysupportthe
weightofthelightbar. Placetheunitontheroofofthevehicle.Placeasoftpadinthecenteroftherooftoprotectthepaint.
Themountingbracketsmustbeplacedsothattheyarerestingonthe curvedsectionoftheroof,seeFigure4. Thisisthe
strongestpartoftheroof. Oncethelightbariscentered,tightenmountingbracketstolightbar. Usingatapemeasureand
alevel,centerthelightbarfromsidetosideandlocateapositionoftheroofwherethelightbarislevel. Theshimsprovided
maybeusedheretohelplevelthelightbar. Also,thetabsonthemountingbracketmaybebentatanyangletomatchthe
curvatureoftheroof(seeFigure4).
MountingBracket
5/16-18CarriageBolt
CustomerSuppliedBolt
RubberFeet
BottomofLightbar
Figure 3
S81912-MountingKitwithout
AdaptorBracket

6
FIGURE 4
Oncethelightbarislevelandcentered,marktheholesthroughthemountingtabsandremovethelightbarfromthevehicle.
Makesurethatthedrillwillnotdamageanythingwhenpenetratingtheroof. Drillthe mountingholesandremoveanyburrs.
Attachmentcanbemadeusing1/4"capscrews,togglebolts,orotherfastenersasmaybeconvenient. Usesealantas
necessarytopreventwaterleakageintothevehicle.
Wiring Instructions
Largerwiresandtightconnectionswillprovidelongerservicelifeforcomponents. Forhighcurrentwiresitis
highlyrecommendedthatterminalblocksorsolderedconnectionsbeusedwithshrinktubingtoprotectthe
connections. Donotuseinsulationdisplacement connectors(e.g.3M®Scotchlocktypeconnectors). Route
wiringusinggrommetsandsealantwhenpassingthroughcompartmentwalls. Minimizethenumberofsplicesto
reducevoltagedrop. Highambienttemperatures(e.g.underhood)willsignificantlyreduce thecurrentcarrying
capacityofwires,fuses,andcircuitbreakers. Use"SXL"typewireinenginecompartment. Allwiringshould
conformtotheminimumwiresizeandotherrecommendationsofthemanufacturerandbeprotectedfrommoving
partsandhot surfaces. Looms,grommets,cableties,andsimilarinstallationhardwareshouldbeusedto
anchorandprotectallwiring. Fusesorcircuitbreakersshouldbelocatedasclosetothepowertakeoffpointsas
possibleandproperlysizedtoprotectthewiringanddevices. Particularattentionshouldbepaidtothelocation
andmethodofmakingelectricalconnectionsandsplicestoprotectthesepointsfromcorrosionandlossof
conductivity. Groundterminationsshouldonlybemadetosubstantialchassiscomponents,preferablydirectlyto
thevehiclebattery. Theusershouldinstallafusesizedtoapproximately125%ofthemaximumAmpcapacityin
thesupplylinetoprotectagainstshortcircuits. Forexample,a30Ampfuseshouldcarryamaximumof24
Amps. DONOTUSE1/4"DIAMETERGLASSFUSESASTHEYARENOTSUITABLEFORCONTINUOUS
DUTYINSIZESABOVE15AMPS. Circuitbreakersareverysensitivetohightemperaturesandwill"falsetrip"
whenmountedinhot environmentsoroperatedclosetotheircapacity.
WARNING!
!
Before attempting to connect wiring refer to wire tag attached to the lightbar's main cable. Each wire in the cable controls
a separate lightbar function as described in the wire tag.
The only significant difference between the CODE360® with optional ArrowStik® and a conventional CODE360, is the
additional, thinner cable exiting the bottom of the lightbar. The larger cable is the lightbar power cable. Route the wiring
cable into the engine or passenger compartment, taking care to use grommets and to apply sealant around openings to
keep water out. It is advisable to leave an extra loop of cable when installing the light bar to allow for future changes
or reinstallations. Connect the black lead to a solid frame ground(earth), preferably, the(-) or ground(earth) side of the
battery and bring the other wires to the control head or switches. Connect the wires as directed by the wiring
instructions on the cable.
CurvedRoof
FlatRoof
PlaceFeeton
CurvedPortion

7
- Refer to the control head manual packaged with the lightbar for control
head installation and operation instruction.
Arrowstik® / Narrowstik®
OPTIONALHALOGENARROWSTIK®(7-wire)/L.E.D.NARROWSTIK®(11-wire)WIRINGANDCONTROLHEADINSTALLATION-
Afterinstallationofthelightbar,routethesmallerofthetwopowercablesthroughthevehicletothelocationchosenforthecontrolhead. Cut
thecabletolengthandstripbacktheouterinsulationtoexposethesevenorelevencoloredwires.Stripback1/8”-1/4”ofcolored
insulationfromeachofthewiresinthecable. Connectthesewirestothesevenposition/elevenpositionterminalplugenclosedintheuser
partsbag,accordingtothediagramonthebottomofthecontrolhead.
OPTIONS&SPECIFICATIONS
ManyoptionsareavailablefortheLEDX2100.ThissectionisdesignedtodescribethefunctionofthevariousLEDX2100options.
LEDWARNINGMODULES
ThisProductcontainshighintensityLEDdevices. Topreventeyedamage,DONOTstareinto
lightbeamatcloserange.
WARNING! !
L.E.D. Fusing Considerations
Althoughtheaveragecurrentdrawpermoduleisverylow,duetothetypeofcircuitusedtopowereachmoduletheinstantaneous
peakcurrenttoamodulecanbesignificantlyhigherduringlowvoltageconditions.ToavoidprematurelyblowingATOstylefusesor
trippingbreakersitisrecommendedthefollowingrule-of-thumbbeusedtosizefusesorbreakers.Thisisespeciallyimportantin
lightbarswithmanyLEDmodulesrunningoffasinglefusedsourcewire,
Minimum fuse size calculation:
1.5x(numberofmodulesbeingfused)
Example:
ExcaliburLightbarwith2cornermodules(2permodule)and4directionalmodules.
Minimumfuserequirementforsinglefuse - 1.5(2+2+4)=10Aminimum
OPTIONAL STROBE WIRING INSTRUCTIONS - For all configurations the strobe power supply(s) will be
powered by the #14 AWG Red and Red/Black wires in the lightbar main cable. For 2 or 4 head configurations
only the Red or Red/Black wire will be utilized. For 6, 8, 10 and 12 head configurations both wires will be utilized.
These wires will supply DC power to each strobe power supply(s) so all user supplied switches and wiring
connected to the Red and/or Red/Black wires should be rated for a minimum of 10 Amps and fused at a
maximum of 15 Amps, for each wire used. Two additional wires in the main cable (typically Green and Green/
Black) are used to control the flash mode of the power supply. These wires are low current connections at
typically less than 1 Amp. (See lightbar "wire tag" for wire color).

8
Dim Operation
Lightbar LED modules are equipped with a low power "Dimming" modeasstandard. Dimming will becontrolled by applying
+12V by way of the appropriate wire(color) in the wire harness/wire list. When DIM is engaged the LED's will operate in a
reduced power mode.
The DIM control wires( two white wires) located on each of the modules are connected from one module to the
next. To disable the dimming function on a particular module, disconnect the white wires. Then
reconnect the white wire to the white wire on another module that has dimming enabled.
The Dim setting reduces the light output of emergency warning lights reducing the effectiveness of them
especially in brightly lit areas. Failure to use adequate light for the circumstances can cause motorists to
fail to see the emergency vehicle and lead to serious personal injury or death. Never use the DIM
setting in a brightly lit area. Use of theDIM setting may cause emergency lights to not comply with
applicable emergency warning light standards. Use caution when using the DIM setting toassure that
motorists can clearly see the emergency vehicle.
!
WARNING!
For safety purposes, the corner modules in lightbars are not connected to the dimming circuit. This
ensures that when corner modules are turned on, full 360 degree coverage and compliance with
SAE warning light standards is provided.
Code 3® OPTIX™ 360 DEGREE CORNER MODULES
TheCode360™LightbarmaybeequippedwithCode3® OPTIX™360degreecornerLEDmodulesthatprovideafull360
degreeofwarning.Theoptichasbeendesignedtoexceedallapplicablerequirementsfor360degreewarningdevicesinRed,
Blue,andAmber.ThenewOPTIXcornermoduleisa(1"X6")moduleanduseslarger,higherefficiency,TIRopticstoproduce
anenhancedcornersignalovertheexisitng(1"X4")Code3LEDX™cornermodule.WhiletheOPTIXwillbecomethestandard
cornermoduleformostconfigurations,theLEDXcornermodulewillstillbeavailableandmayberequiredforsomeconfigurations.
InstallationandOperationforbothmoduleswillbethesame.Consultthefactoryforfurtherinformation.
Operating Specifications for 360 degree module:
OperatingVoltage:10-16VDC,ReversePolarityProtection
Current Draw : Red/Amber- .5Aavg@12.8 Volts
Blue/White - .8Aavg@12.8Volts
AvailableColors-Red,Blue,AmberandWhite

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Master/SlaveOperation
Each360degreecornermoduleconsistsofa"master"anda"slave"drivercircuitboard,360degreeopticsandLEDlightengines
alongwithasingleintegratedheatsinkbracket.
The"master"circuitboard(rearposition)mustalwaysbepoweredforthe"slave"(frontposition)toflash.The"master"isalways
locatedintherearpositionofthemodule.ThelightbariswiredtoallowrunningonlytherearfacingLEDoneachmoduleby
removingpowertothefrontfacing"slave"module.Thisgivesa"front-cutoff"function.Theflashpatternforeachcornerpaircanbe
selectedbyshortingtogetherthe2-pinheader J1,onthe"master",momentarilyandreleasing.Themoduleisset-upfor
"Cycleflash"asastandard.Holdingdownthe2-pinheaderfor5sec.,orlonger,andreleasingwillreturnthepatterntoCycleflash.
Thefollowingchartdescribestheavailablepatternsandorder;
360 Degree Module Flash Pattern - Table 1
SeeFigure5,page10,forheaderlocation.
Flash Pattern Description
CycleFlash Cyclesthroughvariouspatterns@70fpm
FiveFlash FivePulsesperflash@70fpm
QuadFlash FourPulsesperflash@70 fpm
NFPA FourPulses,70%DutyCycle@75fpm
TripleFlash ThreePulsesperflash@70fpm
QuadPopFlash FourPulsesperflash(3equal,1extended)@70fpm
Bothheadswillbeinthemodeselected.BothheadswillflashtogetherunlessinFrontCut-offmode.
LED DIRECTIONAL MODULES
Inadditiontothe360warningmodulesthelightbarmaybeequippedwithanumberofsinglehead
directionalwarningLEDmodules.ThesemodulesareavailableineithertheexistingLEDX™(1"X4")orthenewCode3®
OPTIX™(1"X6")andLC-LEDdirectionalmodulesinstationaryandflashingversions(seefigure8).Thestationaryversionscan
beflashedbyconnectingthemodule(s)toanyflasherthatdoesnotrequiregroundthroughtheload(example:Code3® 700
seriesrelayflasher).Theflashingmoduleswillhave"Cycleflash"asthestandardpattern.TheOPTIXandLEDXflashpatterncan
bechangedbyshortingthe2-pinheader,J1asshowninFigure5,momentarilythenreleasing. Table2showstheavailable
patternsandtheorderwhensteppingthroughpatterns.Themodulecanberesetto"Cycleflash"byshortingtheheaderforgreater
than5sec.andreleasing.
Operating Specifications for directional module:
OperatingVoltage:10-16VDC,ReversePolarityProtection
Current Draw: FlashingModule
Red/Amber- .25Aavg@12.8Volts
Blue/White - .4Aavg@12.8Volts
SteadyBurnModule
Red/Amber- .5Aavg@12.8Volts
Blue/White - .8Aavg@12.8Volts
AvailableColors-Red,Blue,Amber,andWhite

10
Directional module Flash Pattern - Table 2
Flash Pattern Description
CycleFlash Cyclesthroughvariouspatterns@70fpm
Steady-Burn Steady-Burn
FiveFlash FivePulsesperflash@70 fpm
QuadFlash FourPulsesperflash@70 fpm
TripleFlash ThreePulsesperflash@70 fpm
DoubleFlash TwoPulsesperflash@70 fpm
FastDoubleFlash TwoPulsesperflash@85 fpm
NFPA FourPulses, 70%DutyCycle @75 fpm
QuadPopFlash FourPulsesperflash(3equal,1extended)@70 fpm
TriplePopFlash ThreePulsesperflash(2equal,1extended)@70 fpm
DoublePopFlash TwoPulsesperflash(1equal,1extended)@70 fpm
FIGURE 5
Flash Pattern Header for OPTIX/LEDX
J1
PCB
Momentarily short and release
to change patterns

11
STROBE CONNECTIONS
POWERCONNECTION
Forallconfigurationsthestrobepowersupply(s)willbepoweredbythe#16AWGRED,and/orRED/BLKwires.For2or4head
configurations,onewirewillbeused,6,8,10and12headconfigurationswillusetwowires. Thesewiressupplypowertoeach
strobepowersupply. AlluserswitchesandwiringconnectedtotheRED,RED/BLKandorRED/WHTwiresmustberatedfora
minimumof10Ampsandfusedatamaximumof15Ampsforeachwireused.
FlashPatterns-Allpowersuppliesoffer"QuadFlash"and"RandomFlash". Theflashpatternsarecontrolledbyjumpersonthe
powersupplyandcanbechangedbyfirstremovingthepowersupplyfromthelightbarandthensettingthejumpers. Refertothe
followingtables:
Rear Only Flash Pattern
ConnecttheREDand/orRED/BLKwireinthe16wirecableto+12VDCthroughausersupplied
switch.
4/6Head:Rearinboardandoutboardstrobesoneachsidewillflashataminimumrateof70FPM
(flashesperminute).
2Head:Iffrontorrearinboardstrobesarepresent,strobeswillflashataminimumrateof70FPM.
Alternating Flash Pattern
ConnecttheREDand/orRED/BLKwireandGREENwireinthe16wirecableto+12VDCthrougha
usersuppliedswitch. ThismodeoverridesREARONLYMODE.
4/6Head:FrontandRearinboardandoutboardstrobesoneachsidewillflashataminimumrateof
70FPM(flashesperminute).
2Head:Frontorrearinboardstrobeswillflashataminimumrateof70FPM.
Pursuit Flash Pattern
ConnecttheREDand/orRED/BLKwireandGREEN/BLACKwireinthe16wirecableto+12VDC
throughausersuppliedswitch. Thismodeoverrides ALLOTHERMODES.
4/6Head:Frontinboardandoutboardstrobesoneachsidewillflashataminimumrateof70FPM.
2Head:Iffrontinboardstrobesarepresent,strobeswillflashminimumatarateof70FPM.
INTERSECTIONLIGHTS-Ahighintensity120°oscillator,locatedintheloweroutboardcornerofthelightbar. Maintenanceof
theseunitsismuchthesameasforatypicalrotator. Twomountingscrewsholdtheassemblyinplace. Caution: Neverinstalla
black worm on the 120° Intersection Light.
X-SWEEP-Dual halogen intersection lights,mountedoneabovetheotheronacommonbracket,located intheloweroutboard
cornersofthelightbar.
X-FIRE-Upper-and lower-level strobes,mountedoneabovetheother,90degreestooneanother,locatedintheoutboard
cornersofthelightbar.
6-HeadFlashPatterns(FIG.10)
Jumper Quad Random Jumper Quad Random
J9
J36 J31 2 - 3 1 - 2
2 - 3
2 - 3 2 - 3
1 - 2
PSE490E (FIG.10A)
YELLOW Quad Random
N/C +12
4-HeadFlashPatterns(FIG.10)

12
STATIONARYLAMPS/TAKEDOWNLIGHTS-AstationaryreflectorassemblyusedforArrowStik®flashing,takedown,and/or
worklightapplications. Thesearelocatedinthelowersectionofthelightbar. Lampsintheseunitsarebayonettypeandtheunits
aremountedwithtwoscrews.
STOP/TURN/TAILLIGHTS-Locatedintheuppersectionofthelightbarfacingrear,oneonthedriverside,oneonthepassenger
side,theselightsprovidestop,turnandtailsignalstofollowingtrafficwhenconnectedtothevehiclelightingsystem. Lampsusedare
an1157bayonettype.
D.O.T.LIGHTS-AsetofthreemarkerlightsasrequiredbytheDepartmentofTransportationfortruckapplication. Lampsare
wedgebase'194'type.
OSCILASERTM -Thisisahighlyeffectivewarninglightthatfeaturesaconstant35watthalogensignalthatcoverseveryareawithin
it'sfieldofilluminationatleastonce persecond. Ithasanupanddownaswellasasidetosidesignal. Maintenancefortheseunits
ismuchthesameasatypicalrotator. Thelampsusedarebayonettype. Thisunitislocatedintheuppercentersectionand/orin
thecenterpositionintheoutboardsectionsofthelightbar.
TACTICALTAKEDOWNTM LIGHTS-AFlashingorsteadyburntakedownlightthatmovesata15degreeanglewhenactivated.
Availableinfrontandrearcornersoflightbar.
Maintenance
Lens Cleaning
Useplainwaterandasoftcloth,orCode3®lenspolishandaverysoftpapertowelorfacialtissue. Becauseplasticscratches
easily,cleaningisrecommendedonlywhennecessary(abouteverysixmonths). Donotsubjectthelensestocarwashesthatuse
brushes,asthesewillscratchthelenses.
Lens Removal
First,disengagethelensclips
(4perlens)asshowninFigure6. Finally,insertascrewdriverintotheinsideedgeorcornerofthelens,andtwistthescrewdriver
toliftthelens.
Changing Rotating Reflector Lamps
WARNING! Lampsareextremelyhot! Allowtocoolcompletelybeforeattemptingtoremove. Glovesandeye
protectionshouldbewornwhenhandlinghalogenlampsastheyarepressurizedandaccidental
breakagecanresultinflyingglass.
!
Figure 6
Removethelensasoutlinedabove. Next,inspectthelampandcomparetoFigure7todeterminelamptype. Itmaybenecessary
toremoveanyrotatingorcylindricalfilterstomakeaccesseasier. Note: Makesurelampiscoolbeforeattemptingtochangeit. Also,
wheninstallinganewlamp,besurenottotouchtheglasswithfingers. Ifcontactismade,cleantheglasswithasoftclothafter
inspection.
H-1:Style. Firstgrasplampatbaseandturnuntilretainingcliptabisaccessible. Usingabladescrewdriver,removeretainingclip
andpulllampstraightup. Replacewithnewlamp. Insurethatthepowerleadandretainingclipisfullyseated.(Seefigure7)
TwisttoLift
Lens
Pry Up to
Remove Lens
Clip
ALLEYLIGHTS-Locatedinthemidsectionofthelightbarateachend,toprovidelighttothesideofthevehicle. Thelampsused
areabayonettype. Themountingbracketandreflectorareadjustabletoallowaimingtheunit.
HIGHSPEEDROTATOR- Arotatorthatproducestwiceasmanyflashesasaconventionalassembly. Maintenanceisthesame
asforatypicalrotator.
Multi-FunctionalControlModule-UsingstandardlightingcontrolstheoperatorcanselecttheoperationoftheIntersection
Lightheadassemblies.

13
Figure 7
Thefollowingareoptionalfeaturesthatmayormay
notbeincludedinyourcontrolheaddependingupon
whichmodelyoupurchased.
"Fast Speed" Mode: Fastspeed andDimModes
arecombined. Pushingthebuttonmarked"Fast"will
causeeachofthe4patternsoftheArrowStikto
operateatafasterrate,withthesameamountoflight
intensity.
"Dim"Mode:DimandFastspeedModesare
combined. Pushingthebuttonmarked"Dim"will
causeeachofthe4patternsoftheArrowStikto
operateatalowerintensitylevel. Thisisforuseatnight
when100%intensityistoomuch,ordaytimewhencurrent
drawneeds to be reduced.Bayonet Style: Pushdownandturn to
removelamp. Installanewlampthesameway.(SEEFIGURE7)
Note: Ifattemptingtocleanthereflector,useonlyamildglasscleanerandaverysoftcloth. Donotattempttouseanywaxtype
productsasthesewillburnontothereflector.
Changing Lower Unit Lamp and/or Filter
RefertoFigure10. Removethereflectorassemblybyremovingtheappropriatefasteners,thenremovethesnap-onfilterif
necessary. Inmostcases,theselampswillbeabayonetstyle,sosimplypushinandturncounterclockwisetoremove.
Replacement for Upper and Lower Level Components
Seeexplodedview"PartsSection"forfastenerremoval,componentlocation,andassembly
configuration. Caution, extreme care must be taken when installing components to prevent pinching wire connections
and to avoid interference with moving assemblies.
!
WARNING!
Highvoltagesand/ortemperaturesarepresentinsidetheunit. Disconnectfrompowerandwait10minutes
priortoservicingortroubleshooting. Usehandandeyeprotectionwhenchanginghalogenlampsor
flashtubes.
Strobe Filter Replacement
Refertofigure8.Thefiltercanberemovedbyunsnappingitfromthelightheadandbyremovingthemirrorifpresentforclearance.Prying
thefilterfromthefrontmaydamagetheglassstrobetubeorreflector.
Toreplacethefilter,reversetheaboveprocedure.Thefiltershouldbefullyengagedonthelightheadassembly.Careshouldbetakento
notdamagethestrobetubeortoscratchthereflectivesurfaceofthereflectorwhenreplacingthefilter.
Strobe Light Head Replacement
Refertofigure8.Disconnectthelightheadassemblywiringfromthestrobepowersupplyandremovethefilterifany.Unfastenthescrews
attachingthelightheadmountingbrackettothelightbarchassisandremovethelightheadfromthelightbar.Onabenchorotherwork
suitableworksurfaceunfastenthescrewsattachingthestrobelightheadassemblyfromthelightheadmountingbracket.Installthenew
strobelightheadassemblytothelightheadmountingbracketandreinstallthelightheadbackontothelightbarchassis.Reconnectthelight
headwiringtothestrobepowersupplyandreattachthefilter.Itisimportanttorerouteandsecurethewiringascloseaspossibletoits
originalposition.
Caution, verify that no wires are interfering with the operation of the fan located at the end of the power supply.

14
StrobeLighthead
Assembly
Filter
(ifsupplied)
Electronics Module Removal
Intheeventthatthepowersupplyorastrobelampassemblymustbereturnedtothefactoryforservice,markeachwirewithatag
toidentifyeachfunctionandnotetheproperlocationbeforedisconnectingthewiring. Figure9canbeusedtomarkthelocationsof
theindividualconnectionsaswell.
RefertoFigure9forpowersupplyremoval. Removethefour(4)screwsholdingthepowersupply.Disconnectthewireleads,and
movethepowersupplytotheside. Removethe2screwsholdingthecapacitorassemblyandliftthestrobepowersupply/capacitor
assemblyfromthelightbarasaunit. Toreinstallthepowersupplyreversetheabovesteps.
Caution: Verify that wires are not pinched or damaged when reinstalling power supply.
FIGURE 8
FIGURE 10
FIGURE 9
MAXIMUM 27W
4-Head Power Supply 6-Head Power Supply
+12VDC
(Red)
+12VDC
(Red)
GroundWire
(Blk) GroundWire
(Blk)
ControlWireHarness
(Yel/Blk,Brn/Blk) ControlWireHarness
(Yel/Blk,Brn/Blk)
Passenger'sSideFront
(Org,Blk,Blk/Wht)
Driver'sSideFront
(Brn,Blk,Blk/Wht)
Passenger'sSideRear
(Grn,Blk,Blk/Wht)
Driver's Side Rear
(Yel,Blk,Blk/Wht)
RearOutput
(Grn,Blk,Blk/Wht)
RearOutput
(Yel,Blk,Blk/Wht)
RearAux.Output
(Red,Blk,Blk/Wht)
FrontOutput
(Org,Blk,Blk/Wht)
FrontAux.Output
(Wht,Blk,Blk/Wht)
FrontOutput
(Brn,Blk,Blk/Wht)
12
34
5 N/C
FRONT
REAR +12V(RED)
GND(BLK)
N/C(GREY)
FRONT(GRN)
REAR(BLUE)
RANDOM
FLASH
(YEL)
PSE 490E
FIGURE 10A

15
Multi-FunctionalIntersectionControlSystem-Thissystemallowsmultiplelightingoptionswithasinglepairofintersectionlights.The
control centerof thesystemistheMulti-FunctionalControlModulelocatedinthelowersectionofthelightbar.Thiscombinedwiththe
SensingLightheadAssemblies,locatedinthefrontlowersection, allowstheoperatortoselect(4)fourmodesofoperation-intersection,
driversidealley,passengersidealleyandtakedownpositions.
SensingLightheadAssembly -Aswiththestandardintersectionlights,thesearehighintensity120degreeoscillatinglightassem-
blies.WithadditionofthePositionSensingmoduletheselightscanbeplacedinthetakedownoralleypositions.(Figure11)
Note:Ifthegearassemblyisreplaced,caremustbetakentoinsurethattheflatnylonwasherisseatedbetweenthegearandthe
bottomplatetopreventprematurewearandfailure.
Multi-Functional Control Module - Using
standardlightingcontrolstheoperatorcanselectthe
operationoftheLightheadassemblies.
Figure 11
S50690-Driverside assembly
S50691-Passengersideassembly
S55401-Multi-FunctionalControlModule
*-seewiretagfor
exactwirecolorcode.
Figure 12
WIRE FUNCTION
GRN ALLEY
BLK GROUND
YEL TAKEDOWN
RED POWER

16
Operation:TheMulti-FunctionalIntersectionControlSystemwillallowtheusertoobtainTakedown, IntersectionandAlleyfunctionswith
asinglepairofintersectionmodules.Theoperationisasfollows;
NOTE: Wiring Colors May Vary, Refer To Wire Tag For Exact Colors.
PassengerSideAlley-Whenthe(YEL/BLK)wireisconnectedtoasourceof+12VDCthepassenger’ssideintersectionmodulewill
movetothealleyposition.
DriverSideAlley-Whenthe(YEL)wireisconnectedtoasourceof+12VDCthedriver’ssideintersectionmodulewillmovetothealley
position.
NOTE: ALL DEVICES USED TO SWITCH +12VDC TO EACH CONTROL WIRE
MUST BE RATED FORAMINIMUM OF 10A.
PROBLEM POSSIBLE CAUSE SOLUTION
Lightheadoscillateswhenselecting Lightheadnotsensingposition.
Alleyand/orTakedownmodes. Checkthefollowing:
Badwiringharness Replacewiringharness
Badconnection Checkconnections(Figure10&11)
Failedpositionsensor Replacelightheadassembly
Lightheaddoesn’tmovewhenAlley Failedlightheadassembly Replacelightheadassembly
and/orTakedownmodeisselected,
butmovesinIntersectionmode
Lightheaddoesnotmovewhenany Badmotorwiretomodule Checkconnections/Replacewire
modeisselected. Failedlightbarwireharness Checklightbarwiringharness
Nopowertocontrolmodule Check+12VDCswitchingcontrol
Failedlightheadassembly Replacelightheadassembly
Failedcontrolmodule Replacecontrolmodule
Lightheadoperatesproperly, Lampburntout Replacelamp(50Wmaximum)
butlampisnoton Badlampwiretomodule Checkconnections/Replacewire
Driversidelightheadoscillatesand Driversidelightheadnotsensing
Passengersidelightheaddoesnot Checkforthefollowing:
movewhenTakedownisselected. Badwiringharness Replacewiringharness
Note:InTakedownmode,Passenger Badwiringharnessconnection Checkconnections(Figure10&11)
sidelightheadwillnotmoveuntil Failedpositionsensor Replacelightheadassembly
Driversidelightheadhaslocated
Intersectionmodeselected,Driver Noproblem Normaloperation,Intersectionmode
andPassengersideAlleymodes overridesAlleymode.
donotfunction
Takedownmodeselected,no Noproblem Normaloperation,Takedownmode
othermodesoperational overridesallothermodes
Intersection-Whenthe(WHT/BLK)wireisconnectedtoasourceof+12VDCbothintersectionmoduleswilloscillate. WhenIntersec-
tion mode is selected the Passenger side and Driver side Alley mode will be overridden. The user cannot obtain Alley
functions while in Intersection mode.
Takedown-Whenthe(ORG/BLK)wireisconnectedtoasourceof+12VDCbothintersectionmoduleswillmovetothetakedown
position. When in Takedown mode, theAlley and Intersection modes are overridden.

17
CODE360EXPLODED VIEW
6
910
11
13
7
8
4
5
3
1 2

18
23
24
FIGURE 13
12
15
16
18
17
14
20
21
22
19

19
Parts List
(ReferencenumbersidentifyitemsshowninFiguresonpreviouspages)
RefNo. Description PartNo.
9 #8x.250"SheetMetalScrew T05029
#8x.270"SheetMetalScrew T01215
1 #8x.375"SheetMetalScrew T00243
5/16"CableClamp T00346
1/2"CableClamp T00903
3/8"CableClamp T00938
H-1LampRetainingClip T00928
H-155W12VHalogenLamp T01543
Bayonet35W12VHalogenLamp T09301
Bayonet27W12VHalogenLamp T05093
Bayonet20W12VHalogenLamp T05092
115628W12VIncandescentLamp T01538
6&11 RotatorMotorAssy--(DoesnotincludeReflectorAssy)
RotatorMotorAssy55WH-1StdSpeed S95978
RotatorMotorAssy55WH-1FastSpeed S95979
RotatorMotorAssy50WBayonetStdSpeed S95980
RotatorMotorAssy50WBayonetFastSpeed S95981
RotatorMotorAssy24V S95982
10 RotatingFilter
Green S95988M
Red S95989M
Blue S95990M
Amber S95991M
2,4 Code360®1/2 Cyl. Filter Assy (Front and Rear)
InboardorCenterPosition
Green S50870M
Red S50872M
Blue S50873M
Amber S50874M
Black S50871M
Outboard Front
Green S81922M
Red S81923M
Blue S81924M
Amber S81925M
Outboard RearGreen S13526M
Red S13523M
Blue S13524M
Amber S13525M
LensClip T01777
Code360®Top Outboard Lens DS Code 360®TopOutboardLens PS
Clear T06841 Clear T06831
Red T06842 Red T06832
Blue T06843 Blue T06833
Amber T06844 Amber T06834
Code360®Top Center Lens
Clear T02131
Red T02132
Blue T02133
Amber T02134
20,24 Code360®LowerOutboardLens DS - Clear S81874M
Code360®Lower Outboard LensPS- Clear S81875M

20
21 Code360®BottomCenterLens-Clear S50858M
Code360®FullDiamond Mirror S81887M
Code360®2-StepCascade MirrorDr. FrontFlash S50791M
Code360®2-StepCascadeMirrorPassFrontFlash S50792M
Code360®Flat Mirror Dr. Front or Pass Rear Flash S50787M
Code360®Flat Mirror Dr. Rear or Pass Front Flash S50788M
Code 360®104° V-Mirror S50793M
Code360®Multi-functionint.module S81891
15 Code360®Intersectionmodule S81929
16 Code360®TacticaltakedownfrontDS S81918
Code360®TacticaltakedownfrontPS S81917
8 Code360®Tacticaltakedownrear S81919
17 Code360®x-sweepint.moduleDS S81931M
Code360®x-sweepint.modulePS S81930M
Code360®20WHalogenStationaryModule S50849M
Code360®27WHalogenStationaryModule S50850M
Code360®28WIncandescentStationaryModule S50851M
13 Code360®28WIncandescentArrowstikModule S50848
Code360®20WHalogenAlleyLightDriver S50855
Code360®20WHalogenAlleyLightPASS. S50856
12 Code360®27WHalogenAlleyLightDriver S50863
Code360®27WHalogenAlleyLightPASS. S50864
19 HalogenLowerLightHeadFilter
Green T05170
Clear T05171
Red T05179
Blue T05173
Amber T05174
Code360®ExternalD.O.T.StripAssembly S50838M
Code360®Stop/Turn/TailLightW/AdapterPlate S50837M
OsciLaserModule35W S50343M
UpperLevel50WHalogenStationaryModule S50839M
5 Strobe2-HeadPower Supply S80318M
Strobe4-HeadPower Supply S80313M
7 StrobeUpperLightHeadAssembly–Corner T09424
StrobeUpLt HdAssy–EndSigPosMirror–DS Frt/PSRr T09409
StrobeUpLt HdAssy–EndSigPosMirror–PS Frt/DSRr T09406
StrobeUpperLightHeadAssy–CornerFilter
Red T09442
Blue T09443
Amber T09444
StrobeUpperLightHeadAssembly–Front/Rear T09425
StrobeUpperLightHeadAssy–Front/Rear
Red T09432
Blue T09433
Amber T09434
18 Code360®cornerlowerstrobehead DS S81866M
Code360®cornerlower strobehead PS S81914M
Code360®x-firestrobemodule S81920M
12 StrobeLowerFront/RearLightHeadAssembly S50888M
StrobeLowerLightHeadTubeAssembly4" T03893
StrobeLowerLightHeadFilter
Green S50880M
Red S50882M
Blue S50883M
Amber S50884M
23 Multi-Functional IntersectionlightheadDS S50690M
Multi-FunctionalIntersectionLightheadPS S50691M
3 RotatingReflectorAssembly S95977