CodeLock CL5000 electronic User manual

Installation Instructions
CL5OOO
CL5010 Mortice Latch
CL5010 Back to Back
CL5010 Panic Access Kit
CL5020 Mortice Lock

23
CONTENTS
Check the contents of the box are correct according to the model.
This box should also contain an Installation Template and Programming and Operating Instructions.
5010 5010BB 5020
1 Front Plate 3x2 3
2 Back Plate 3-3
3 Back to Back Fixing Plates -3-
4 Lever Handles 3 3 3
5 Gaskets (x2) 3 3 3
6 Sprung Spindle 3 3 -
7 Sprung Spindles (x3) - 15/26/60mm (1/2” / 1” / 23/8”) - - 3
8 1.5v AA Batteries (x4), (5010BB 8 x 1.5v AAA) 3 3 3
9 Mortice Latch, Strike and 4 Screws 3 3 -
10 Fixing Bolts (Inc. spare) x4 x4 x4
11 Cable Tube and Ring Nut 3- -
12 Alignment Insert 3- -
13 Latch Support Post 3 3 -
14 Allen Keys 3 3 3
15 Cable Connections for REM1 and REM2 3 3 3
16 Front Plate Cylinder Keys 3 3 3
17 Front Plate Cylinder Cover 3 3 3
18 Classroom Function Tailpiece 3 3 3
19 Mortice Lock & Cylinder - - 3
Tools Required
Box Contents
• Philips Screwdriver
• Stanley Knife
• Adhesive Tape, Pencil,
Brawdawl, Tape Measure
• Power Drill
• Pliers (for cutting bolts)
• Chisel 25mm (1")
• Hammer / Mallet
• Drill Bits - (5010)
10mm (3/8") & 25mm (1")
• Drill Bits - (5020)
10mm (3/8"), 12mm (1/2"), 16mm (5/8") & 20mm (6/8")

45
OPERATIONS CHECK SPECIAL FIXING NOTE
You should familiarise yourself with the operation of the lock and
check that all parts work properly.
Remove the battery cover from the back plate and install the 4 x AA
cells supplied.
Connect the cables from the front plate and back plate. A BEEP
should be heard when you do this. If no BEEP is heard then check
that the batteries are correctly installed.
N.B. The 5010BB is supplied with batteries already installed. See
CL5010BB Installation Step 7 on page 9 for changing the batteries.
Place the long spindle in the front plate socket and using nger
grip only, test that the spindle is easily moved 80° in both
directions. Leave socket in the centred position.
Enter the factory Master Code #1234.
The Blue LED should ash and the spindle should not turn as
before. After 5 seconds the Red LED should ash and the spindle
should turn easily again. This conrms that the clutch engaged
correctly when the code was entered.
N.B. When the Master Code is entered 3 times consecutively
without performing a programming function, a penalty time of 10
seconds is activated.
Disconnect the cables.
For the CL5020 locks see page 10 to check the operation of the
mortice lock.
REM 1 is for connection to a reception desk push button or a door
intercom system. Pressing the button will cause the Blue LED to
ash on the lock and release the lock for the pre-set time.
REM 2 is for connection to the building alarm system to release
a door in an emergency. This allows rooms, wards, ofces to be
easily checked to ensure that no person is trapped or overlooked
during an emergency evacuation. When activated REM 2 will
maintain the unlocked condition for 30 minutes, the Red LED will
ash and BEEP during this time.
The lock will automatically lock again after 30 minutes. If
necessary Program 11 can be used to re-lock before the end of the
30 minutes.
REM 1 and REM 2 do not require additional power. They are
normally open contacts requiring a momentary or maintained
signal to close.
1. Battery
2. REM 1
3. REM 2
4. Clutch/Actuator
FIRE KIT
A Fire Kit pack is available for the CL5010, and when tted,
they can be installed on 30 or 60 minute re doors.
Tested in accordance with BS3N1634-1:2008
For more information about this pack please contact Codelocks
www.codelocks.com
DIMENSIONS
CL5010, CL5010BB LATCH FUNCTION
Outside handle turns freely without operating the latchbolt.
When the code is entered the Blue LED ashes and the handle
will retract the latchbolt. The latch automatically locks the door
when closed. The key will open the door without the code.
CL5020 ANTI-PANIC LOCK FUNCTION
Outside handle and key functions as CL5010. Lockcase key will
double-throw the deadbolt, retract the deadbolt and retract the latchbolt
without the code. When deadbolt is thrown it denies access by code.
The anti-panic feature allows the inside handle to simultaneously
retract the latchbolt and the deadbolt preventing people being
accidentally locked in.
Front depth off door: 80mm (3 ”)
84
Front depth off door: 80mm (3 ”)
84
REMOTE RELEASE OPTION
Cables are provided for the REM 1 and REM 2 terminals on the
circuit board (Fig 1).
FIG. 1
Front depth off door: 80mm (3 ”)
84
CL5010
CL5010BB
CL5020

67
CL5010 INSTALLATION
INSTALLATION OF LOCKS
CL5010 Installation..................Pg. 6-8
CL5010BB Installation.............Pg. 8-9
CL5010PK Installation.................Pg. 9
CL5020 Installation..............Pg. 10-11
Take time to be precise and
nish the job quicker.
Installation holes must be drilled
in exactly the correct positions and
precisely at right angles to the door
surface. Lock components must be
vertically and horizontally accurate in
relation to each other and to the door.
WEDGE THE DOOR FIRMLY TO
PREVENT MOVEMENT WHILST
DRILLING AND CHISELING.
Lightly mark a height line on the edge and both faces of the door and on the door
jamb, to indicate the top of the lock when tted. Crease the template along one of the
dotted lines (60mm (23/8") or 70mm (23/4") latch) and tape it to the door with the top
in line with the height line. Mark the holes to be drilled. Mark the centre line of latch
on to the door edge.
Apply the template to the other side of the door precisely against the height line and
the centre line of latch mark. Mark the holes to be drilled again. (See diagram A).
Keeping the drill level and straight, drill a 25mm (1") hole in the centre of the door
edge to accept the latch.
Keeping the drill level and straight, drill the holes in the door face. Drill from both
sides of the door to increase accuracy and to avoid damage to the other side when a
drill goes right through.
Put the latch into the hole and, holding it square to the door edge, draw around the
faceplate. Starting with the top and bottom cuts, chisel a rebate to allow the latch face
to ush with the door edge. (See diagram B).
Fix the latch with the wood screws, with the bevel towards the door frame.
Fit the latch support post on the inside of the front plate, in hole A for a right hand
hung door and hole B for a left hand hung door. (See diagram C).
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CL5010
Template
CL5010
Inside
Front
Plate
Screw the cable tube into the front plate, passing the cable
through the tube. For doors less than 45mm (13/4") thick, screw
the tube all the way to the end of the thread. For doors more than
45mm (13/4") leave an appropriate amount of thread showing to
accommodate ring nut. Example: For a 60mm (23/8") thick door,
leave 15mm (3/5") of thread showing.
Fit the self-adhesive gaskets to the front and back plates.
The gaskets provide friction against the door so that it is not
necessary to over-tighten the xing bolts to provide stability.
Remove the 4 socket head bolts from the back plate (2 are found
under the battery cover). This will release the inside xing plate.
Cut the xing bolts to correct length. Measured from beneath
the bolt head, the length should be the door thickness, plus
approximately 15mm (3/5") to the nearest cutting point of the bolt.
N.B. Always cut the bolts at one of the cutting points so as not
to damage a thread. Use the cutting edges of pliers to crimp
strongly several times around the selected cutting point. The
surplus end should break off quite easily.
Put the spindle into the latch with the spring on the front plate
side of the door.
Apply the front plate over the spindle, passing the cable tube
through the door and the latch support post through the latch.
Place the xing plate over the cable tube and spindle. Screw the
ring nut onto the cable tube until nger tight. Fit the alignment
insert over the spindle. Screw the xing bolts through to the front
plate. (See diagram D).
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Check that the spindle turns freely, and the latch retracts and
projects smoothly, with the alignment insert in place. If it is tight,
loosen the xing bolts slightly and adjust the position of the
xing plate until the spindle will turn freely. Tighten the xing
bolts. Test the spindle again. Do not over-tighten the bolts as this
may cause the door to distort and affect the lock function.
REMOVE THE ALIGNMENT INSERT.
13
Continued overleaf
Alignment insert
MUST be removed
before completing
installation.
6

89
CL5010 INSTALLATION CL5010BB INSTALLATION
Connect the cables, storing any excess cable within the door.
Then install the batteries.
Fit the back plate over the xing plate using the 4 socket head
screws.
Fit the cylinder cover and outside handle to the front plate.
Fit the inside handle to the back plate.
The inside handle will now retract the latchbolt. The outside
handle will turn freely without retracting the latch. Enter the factory
Master Code #1234. The Blue LED will ash and the outside
handle will now retract the latch.
FITTING THE STRIKE PLATE
Position the strike plate on the door frame so that the aperture
lines up with the at of the latchbolt, and NOT the plunger. Mark
the positions of the xing screws and draw around the aperture
of the strike plate. Chisel out the aperture to 15mm (3/5") deep to
receive the latchbolt. Fix the strike plate to the surface of the frame
using only the top xing screw. Gently close the door and check
that the latchbolt enters the aperture easily, and is held without too
much 'play'. When satised, draw around the outline of the strike
plate, remove it and cut a rebate to enable the strike plate to lie
ush with the surface. Re-x the strike plate using both screws.
N.B. The plunger beside the latchbolt deadlocks it to protect
against manipulation or 'shimming'. The strike plate must be
accurately installed so that the plunger CANNOT enter the aperture
when the door is closed, even when it is slammed shut.
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19
Lightly mark a height line on the edge and both faces
of the door and on the door jamb, to indicate the top
of the lock when tted. Crease the template along
one of the dotted lines (60mm (23/8") or 70mm (23/4")
latch) and tape it to the door with the top in line with
the height line. Mark the holes to be drilled. Mark the
centre line of latch on to the door edge.
Apply the template to the other side of the door
precisely against the height line and the centre line of
latch mark. Mark the holes to be drilled again. (See
diagram A, page 6).
Keeping the drill level and straight, drill a 25mm
(1") hole in the centre of the door edge to accept the
latch.
Keeping the drill level and straight, drill the holes
in the door face. Drill from both sides of the door to
increase accuracy and to avoid damage to the other
side when a drill goes right through.
Put the latch into the hole and, holding it square to
the door edge, draw around the faceplate. Starting
with the top and bottom cuts, chisel a rebate to
allow the latch face to ush with the door edge. (See
diagram B, page 6).
Fix the latch with the wood screws, with the bevel
towards the door frame.
Fit the latch support post on the inside of the front
plate, in hole A for a right hand hung door and hole
B for a left hand hung door. (See diagram C, page 6).
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6
The 5010BB is supplied with four AAA cells already tted to both
sides for your convenience. For future replacement the six screws
on the reverse of each keypad can be removed to gain access to
the battery pack for replacement. Remove the four transit screws
from the installation plates. The plates can now be tted to the
back of both keypads using the six xing screws provided.
Fit the self-adhesive gaskets to the front and back plates.
The gaskets provide friction against the door so that it is not
necessary to over-tighten the xing bolts to provide stability.
The 5010BB is supplied with different length bolts to suit various
door thicknesses. The 20mm (6/8") bolts will suit doors between
35-45mm (13/8" - 13/4") and the 40mm (19/16") bolts for doors
45-60mm (13/4") - 23/8").
The lock is supplied with a choice of spindle lengths to use
depending on the thickness of the door. The 26mm (1") spindles
will suit doors with a thickness of 38-48mm (11/2" - 17/8"). The
30mm (13/16") spindles will suit doors with a thickness of 45-
56mm (13/4" - 23/16"). The 34mm (13/8") spindles will suit doors
with a thickness of 55-60mm (23/16" - 23/8").
Apply the front plate over the spindle and the same with the back
keypad. Then screw the xing bolts through the installation plate
to the front plate.
Fit the cylinder cover and lever handle to both keypads.
Enter the factory Master Code #1234 to test the lock on both
sides of the door. The Blue LED will ash and the handle will
now retract the latch. Each unit is standalone and will need to be
programmed individually.
FITTING THE STRIKE PLATE
See CL5010 Installation, step 19.
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CL5010PK INSTALLATION
The position of the CL5010 front unit on the door is determined
by the position of the panic device.
Mark the position of the spindle hole for the panic device on
both sides of the door.
Place the gasket against the door with the 20mm (6/8") hole
centred over the mark for spindle hole. Using the gasket as a
template mark the 3 x 8mm (5/16") holes for the through xing
bolts. Repeat on the other side of the door.
Drill the 2 x 25mm (1") holes and the 3 x 8mm (5/16") holes,
drilling from both sides to avoid splintering out the face of the
door. Attach the seal and insert the spindle in the back of the
keypad. Offer the lock up to the door and feed the power cable
through the door and connect the battery pack on the inside.
Countersink the bottom xing hole as necessary so that the
xing bolt lies ush with the door face, underneath the panic
device. Now t the two top xing bolts. Using the wood screw
provided, t the battery pack on the inside of the door.
Fit the lever handle to the CL5010 front unit and tighten the
socket head screw in the handle. Enter the code of the CL5010
front unit and check that the lever will turn fully.
Install the panic device and make sure that the Codelocks front
unit will fully retract the latch or bolts.
Please note: The spindle may need to be cut to suit the door
thickness and engagement with both the Codelock and panic
device.
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10 11
IMPORTANT: The Anti-Panic Mortice Lock has features which
are not found in most other locks and so it is recommended
that you familiarise yourself with them as follows:
HANDING OF THE LATCHBOLT
When necessary the hand of latchbolt can be changed by
removing the three screws holding the faceplate to the
lockcase, reverse the latchbolt, ensuring the latchbolt is
central.
INSERTING THE CYLINDER
Insert the cylinder centrally in the lockcase and x in position
with the long bolt through the faceplate. Using the key it should
be possible to double-throw the deadbolt, retract the deadbolt,
and retract the latchbolt.
SQUARE LATCHBOLT FOLLOWER
The latchbolt follower is in 2 parts: the inside 'panic function'
follower will retract the latchbolt and also the deadbolt when it
is projected. The effect of this is to ensure that it is not possible
to accidentally lock someone in a room because the deadbolt is
projected. The outside follower will always retract the latchbolt
whenever the lever handle is depressed after a correct code
is entered, but it will not retract the deadbolt. The hand of the
'panic function' is determined as follows: the grub screws in
the split follower facing the code side must be removed. This
prevents the outside handle retracting the deadbolt.
NEVER remove grub screws from both sides at the same time.
All door locks should be installed with a degree of precision
to ensure that all components are horizontally and vertically
accurate in relation to each other, and in relation to the door.
Do not install the lock where it will involve cutting into a joint
between the door stile and a mid-rail.
CL5020 ANTI-PANIC MORTICE LOCK INSTALLATION
Lightly mark a height line on the
edge and both faces of the door, and
the door jamb, to indicate the top
of the lock when tted. Mark a line
down the centre of the door edge,
extending above the height line and
300mm (1113/16") below it.
Hold the mortice lock template
against the edge of the door with
the top in line with the height line,
and with the arrows in line with the
'Centre of Door Edge' line. Mark
the positions of the xing screws,
and the holes to be drilled for the
mortice.
Drill the marked holes 90mm (39/16")
deep and form the mortice for the
lock.
Fold the template accurately along
the dotted line and tape it to the
door face with the top in line with
the height line, and the fold on the
door edge. Mark the centres of all
the holes to be drilled. Remove the
template and repeat on the other face
of the door.
Drill the holes from both faces of the
door to improve accuracy. Do not
drill right through the door as this
will damage the door when the drill
breaks through.
AReversible latchbolt
BSplit follower
CGrub screws
D Hole for bolt through xing
E22mm (7/8") bolt throw
F Bolt through xings for
escutcheons
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5
Check that the 2 screws have been removed from the follower on
the outside of the door. DO NOT remove the screws from both
sides of the follower.
Install the lock case in the door and t the cylinder. Conrm that
the key will double-throw the deadbolt, retract the deadbolt and
retract the latchbolt.
Fit the self-adhesive gaskets to the front and back plates.
The gaskets provide friction against the door so that it is not
necessary to over-tighten the bolts to provide stability.
Remove the 4 socket head bolts from the back plate (2 are found
under the battery cover). This releases the inside xing plate.
Cut the xing bolts to the correct length. Measured from
beneath the bolt head, the length should be door thickness plus
approximately 15mm (3/5") to the nearest cutting point of the
bolt.
N.B. Always cut the bolts at one of the reduced sections so as
not to damage a thread. Use the cutting edge of pliers to crimp
strongly several times around the selected cutting point. The
surplus end should break off quite easily.
According to the door thickness, insert one of the short spindles
into the outside follower of the lockcase with the spring facing
out. Use the 22mm (7/8") spindle for doors between 35-50mm
(13/8" - 2"), and the 28mm (11/8") spindle for doors between
45-60mm (13/4" - 23/8"). Insert the longest spindle into the inside
follower with the spring facing out.
Position the front plate over the spindle passing the cable through
the door. Fit the inside xing plate over the spindle, compressing
the spring to hold the spindle in place, using the 3 pre-cut xing
bolts.
Connect the cables.
Fit the back plate cover of the CL5020. Fit the batteries and the
battery cover. Fit the cylinder and the handles. The inside handle
should retract the latchbolt, and the latchbolt should automatically
project again when the handle is released. With the key turned 90°
clockwise the outside handle should retract the latchbolt.
Enter the factory Master Code #1234. The Blue LED will ash, and
the handle will retract the latch.
Mark a vertical line on the door jamb half the door thickness away
from the door stop. This gives the centre line of the strike plate.
Align the strike plate template with the height line, with the arrow
heads aligned with the centre line. Mark the xing holes, and draw
around the apertures for the latchbolt and the deadbolt. Chisel out
the latch aperture to 12mm (1/2") deep, and the deadbolt aperture
to 22mm (7/8") deep. Fix the strike plate with the top screw only
and gently close the door. Ensure that the latchbolt enters its
aperture easily and holds the door without too much 'play'. When
satised, draw around the nal position of the strike plate, remove
it, and cut a rebate to allow it to t ush to the surface. Re-x the
strike with both screws.
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10

II-CL5000-v3-1017
CODELOCKS UK
HEADQUARTERS
Tel: [phone]
Fax: [phone]
[email protected]
www.codelocks.co.uk
Helpline, service & spares
Freephone: 0800 393 405
CODELOCKS INC US
Tel: [phone]
Fax: [phone]
[email protected]
www.codelocks.us
Helpline, service & spares
Toll free: 1.877.codelock
CODELOCKS
(Australia) PTY LTD
Tel: [phone]
Fax: [phone]
[email protected]
www.codelocks.com.au

Helpline, service & spares
Toll free: 1800 052 131
www.codelocks.com