tell CODELOCK CL5500 Series User manual

Tell Manufacturing | A Division of Spectrum Brands Inc.1-800-433-4047 | TEL035007-CL5500-111021Tell Manufacturing | A Division of Spectrum Brands Inc. 14 1-800-433-4047 | TEL035007-CL5500-111021
INSTALLATION OF CL5510 LOCKS
Installation holes must be drilled in the correct positions.
Lock components must be vertically and horizontally
accurate in relation to each other and to the door.
WEDGETHE DOOR FIRMLYTO PREVENT MOVEMENT
WHILE DRILLINGAND CHISELING.
1.Lightly mark a height line on the edge and both faces
of the door,to indicate the top of the lock when fitted.
Crease the template along one of the dotted lines -
60mm (2 3⁄8”) or 70mm (2 3⁄4”) latch - and tape it to
the door with the top in line with the height line.Mark
the holes to be drilled.Mark the center line of latch on
to the door edge.Apply the template to the other side of
the door precisely against the height line and the center
line of latch mark.Mark the holes to be drilled again.
(See diagramA).
INSTALLATION INSTRUCTIONS FOR
CL5500 CODELOCK
BOX CONTENTS – Check the contents of the box are correct
CL5510 LATCH FUNCTION
Outside handle turns freely without operating the latchbolt.When the code is entered the keypad will
flash blue and the handle will retract the latchbolt.The latch automatically locks the door when closed.
The key will open the door without the code.
OPERATIONS CHECK
• Familiarize yourself with the operation of the lock and
check that all the parts work properly.
• Remove the battery cover from the back plate and
install the 4 xAA cells supplied.
• Connect the cables from the front plate and back plate.
A BEEP should be heard when you do this.If no BEEP
is heard then check that the batteries are correctly
installed.
• Place the long spindle in the front plate socket and
using finger grip only, test that the spindle is easily
moved 80° in both directions.Leave socket in the
centered position.
• Enter the factory Master Code #12345678.
• The keypad will ⁄ash blue and the spindle should not
turn as before.After 5 seconds the keypad will ⁄ash red
and the spindle should turn easily again.This confirms
that the clutch engaged correctly when the code was
entered.
N.B. When the Master Code is entered 3 times
consecutively without performing a programming
function, a penalty time of 10 seconds is activated.
• Disconnect the cables.
SPECIAL FIXING NOTE
Remote Release Option
Cables are provided for the REM 1 and REM 2 terminals
on the circuit board.
REM 1 is for connection to a reception desk push button
or a door intercom system.Pressing the button will cause
the keypad to ⁄ash blue on the lock and release the lock
for the pre-set time.
REM 2 is for connection to the building alarm system
to release a door in an emergency.This allows rooms,
wards,offices to be easily checked to ensure that no
person is trapped or overlooked during an emergency
evacuation.When activated REM 2 will maintain the
unlocked condition for 30 minutes,the keypad will ⁄ash
red and BEEP during this time.
The lock will automatically lock again after 30 minutes. If
necessary Program 7 can be used to re-lock before the
end of the 30 minutes.
REM 1 and REM 2 do not require additional power.They
are normally open contacts requiring a momentary or
maintained signal to close.
CL102664 CL5510 BS Lever X Lever
• Phillips screwdriver
• Pliers (for cutting bolts)
• Chisel - 25mm (1”)
• Power drill
• Drill bits 10mm (3/8”), 25mm
(1”), and 54mm (2-1/8”)
• Hammer• Utility knife
• Adhesive tape
• Pencil• Bradawl
• Tape measure
Tools Required
HEIGHT LINE
70mm
(23/4”)
60mm
(23/8”)
10mm
(3/8”)
10mm
(3/8”)
10mm
(3/8”)
10mm
(3/8”)
10mm
(3/8”)
25mm
(1”)
25mm
(1”)
FOLD AROUND DOOR EDGE FOLD AROUND DOOR EDGE
OUTLINE OF BACK PLATE
CENTRE LINE OF LATCH
INSTALLATION TEMPLATE

1-800-433-4047 | TEL035007-CL5500-111021 1-800-433-4047 | TEL035007-CL5500-111021Tell Manufacturing | A Division of Spectrum Brands Inc. Tell Manufacturing | A Division of Spectrum Brands Inc. 32
2.Keeping the drill level and straight,drill a 25mm (1”)
hole in the center of the door edge to accept the latch.
Put the latch into the hole and holding it square to the
door edge,draw around the faceplate.Starting with
the top and bottom cuts,chisel a rebate to allow the
latch faceplate to fit flush with the door edge.Remove
the latch.
3.Keeping the drill level and straight,drill the holes in the
door face.Drill from both sides of the door to increase
accuracy and to avoid damage to the other side when
a drill goes right through.
4.Insert the fire cup into the 54mm (2 1⁄8”) hole.N.B.
open side of the fire cup to face code side with small
bolt through hole at the bottom.
5.Re-insert the latch and fix the screws,with the bevel
towards the door frame.(See diagram B).
6.Fit the latch support post on the inside of the front
plate,in outer hole sideA for a left hand hung door
and in outer hole B for a right hand hung door.(See
diagram C).
7.Screw the cable tube into the front plate,passing the
cable through the tube.For doors less than 45mm (13
/4”) thick screw the tube all the way to the end of the
thread.For doors more than 45mm (1 3⁄4”) leave an
appropriate amount of thread showing.
Example:For a 60mm (2 3⁄8”) thick door leave 15mm
(1⁄2”) of thread showing.
8.Fit the self-adhesive gaskets to the front and back
plates.The gaskets provide friction against the door so
that it is not necessary to over-tighten the fixing bolts
to provide stability.
9.Remove the five socket head bolts from the back
plate (two are found under the battery cover).This will
release the inside fixing plate.
10.Cut the fixing bolts to correct length.Measured from
beneath the bolt head,the length should be the door
thickness,plus approximately 15mm (1⁄2”) to the
nearest cutting point of the bolt.
N.B.Always cut the bolts at one of the cutting points
so as not to damage a thread.Use the cutting edges
of pliers to crimp strongly several times around the
selected cutting point.The surplus end should break
off quite easily.
11.Put the spindle into the latch with the spring on the
front plate side of the door.
12.Apply the front plate over the spindle,passing the
cable tube through the door and the latch support
post through the latch.Place the fixing plate over the
cable tube and spindle.Screw the ring nut onto the
cable tube until finger tight.Fit the alignment insert
over the spindle.Screw the fixing bolts through to the
front plate.(See diagram D)
13.Check that the spindle turns freely, and the latch
retracts and projects smoothly, with the alignment
insert in place.If it is tight,loosen the fixing bolts
slightly and adjust the position of the fixing plate until
the spindle will turn freely.Tighten the fixing bolts.
Test the spindle again.Do not over-tighten the bolts
as this may cause the door to distort and affect the
lock function.PLEASE REMOVETHEALIGNMENT
INSERT.
14.Connect the cables,storing any excess cable within
the door.Screw end cap onto cable tube.Then install
the batteries.
15.Fit the back plate over the fixing plate using the four
socket head screws.
16.Fit the cylinder cover and outside handle to the
front plate.
17.Fit the inside handle to the back plate.
18.The inside handle will now retract the latchbolt.The
outside handle will turn freely without retracting the
latch.Enter the factory Master Code #12345678.
The keypad will flash blue and the outside handle will
now retract the latch.
19.Fitting the strike plate.Position the strike plate on
the door frame so that the aperture lines up with the
flat of the latchbolt,and NOT the plunger.Mark the
positions of the fixing screws and draw around the
aperture of the strike plate.Chisel out the aperture
to 15mm (1⁄2”) deep to receive the latchbolt.Fix the
strike plate to the surface of the frame using only the
top fixing screw.Gently close the door and check that
the latchbolt enters the aperture easily,and is held
without too much‘play’.When satisfied,draw around
the outline of the strike plate,remove it and cut a
rebate to enable the strike plate to lie flush with the
surface.Re-fix the strike plate using both screws.
N.B.The plunger beside the latchbolt deadlocks it
to protect against manipulation or‘shimming’.The
strike plate must be accurately installed so that the
plunger CANNOT enter the aperture when the door is
closed,even when it is slammed shut.
HEIGHT LINE
70mm
(23/4”)
60mm
(23/8”)
10mm
(3/8”)
10mm
(3/8”)
10mm
(3/8”)
10mm
(3/8”)
10mm
(3/8”)
25mm
(1”)
25mm
(1”)
FOLD AROUND DOOR EDGE FOLD AROUND DOOR EDGE
OUTLINE OF BACK PLATE
CENTRE LINE OF LATCH
INSTALLATION TEMPLATE
IT-5010-V02