Cognex DataMan 475 User manual

DataMan®475 Verifier
Quick Reference Guide
2020 May 20
Revision: 6.1.8.1

Precautions
To reduce the risk of injury or equipment damage, observe the following precautions
when you install the Cognex product:
lThe verifier is intended to be supplied by a UL or NRTL listed power supply
with a 24VDC output rated for at least 2A continuous and a maximum short
circuit current rating of less than 8A and a maximum power rating of less
than 100VA and marked Class 2 or Limited Power Source (LPS). Any other
voltage creates a risk of fire or shockand can damage the components.
Applicable national and local wiring standards and rules must be followed.
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
lDo not install Cognex products where they are exposed to environmental
hazards such as excessive heat, dust, moisture, humidity, impact, vibration,
corrosive substances, flammable substances, or static electricity.
lDo not expose the image sensor to laser light. Image sensors can be
damaged by direct, or reflected, laser light. If your application requires laser
light that might strike the image sensor, use a lens filter at the corresponding
laser wavelength. For suggestions, contact your local integrator or
application engineer.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lInclude service loops with cable connections.
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lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cables can be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
Product Overview
1Lens
2LabelLight attachment
3 Mounting holes (M3 x 5mm)
4 Indicator light ring
5 Ethernet connection
6 External lighting connection (disabled for verification)
7 Breakout cable connection
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DataMan 475 Accessories
Accessory
Power and I/O breakout cable, M12-12, straight, xx specifies
length: 5 m, 10 m, 15 m,
angled, xx specifies length: 5 m, 10 m, 15 m
CCB-PWRIO-xx
CCB-PWRIO-xxR
X-Coded to A-Coded Ethernet cable adapter, 0.5 m CCB-M12X8MS-XCAC
X-Coded to RJ45 Ethernet Cable (xx specifies length: 2, 5, 15,
30 m)
CCB-84901-2001-xx
I/O extension cable, 5 m straight CKR-200-CBL-EXT
Connection module (4 or 1 camera)
(xx can be US, EU, UK or JP) DMA-CCM-4X-xx or DMA-
CCM-1-xx
Mounting Bracket Kit DMBK-470-MNT
Pivot Mounting Bracket DM100-PIVOTM-00
External heat sink DMHS-370-470
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Dimensions
DataMan 475 Verifier
5

Mounting and Connecting the Verifier
CAUTION:The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (usually a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Perform the following steps:
1. Mount the verifier so that the distance from the bottom of the light housing to
the plane of the code is 60 mm.
Tip: Measure each corner of the light housing to 60 mm (+/- 3 mm).
2. Connect the Ethernet cable to a computer or a network switch.
3. Connect the breakout cable to a 24 V power supply.
For information on the cable pinout and wire colors, see section Connections, Optics,
and Lighting in the DataMan 475 Verifier Reference Manual.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.
6

CAUTION:All cable connectors are "keyed" to fit the connectors on the
DataMan system; do not force the connectors or damage may occur.
CAUTION:It is recommended the verifier be grounded, either by mounting
the verifier to a fixture that is electrically grounded or by attaching a wire from
the verifier’s mounting fixture to frame ground or Earth ground. If a ground
wire is used, it should be attached to one of the four mounting points on the
back plate of the verifier; not to the mounting points on the front of the verifier.
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Connect the Ethernet Cable
CAUTION:The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (usually a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.
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1. Connect the Ethernet cable's M12 connector to the DataMan system's
ENETconnector.
2. Connect the Ethernet cable's RJ-45 connector to a switch/router or PC, as
applicable.
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Connect the Breakout Cable
CAUTION:To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.
Note:
lI/O wiring or adjustments to I/O devices should be performed when
the verifier is not receiving power.
lYou can clip unused wires short or use a tie made of non-conductive
material to tie them back.Keep bare wires separated from the +24
VDC wire.
1. Verify that the 24 VDC power supply is unplugged and not receiving power.
2. Attach the Breakout cable's +24 VDC and Ground to the corresponding
terminals on the power supply.
CAUTION:Never connect voltages other than 24 VDC. Always
observe the polarity shown.
3. Attach the Breakout cable's M12 connector to the DataMan 475 verifier's 24
VDC connector.
4. Restore power to the 24 VDC power supply and turn it on if necessary.
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Software Installation
Installation procedures and specifications are presented in detail in the DataMan 475
Verifier Reference Manual, which is installed with the DataMan Setup Tool. From
the Windows Start menu, select the following to access the manual: All Programs >
Cognex > DataMan Software vx.x.x > Documentation.
To configure a DataMan 475 verifier, the DataMan Setup Tool software must be
installed on a networked PC. The DataMan Setup Tool is available from the
DataMan support site.
Note: The DM475 verifier is not supported in versions earlier than 6.1.7.
1. After installing the software, connect the DataMan 475 verifier to your PC.
2. Launch the DataMan Setup Tool and click Refresh.
3. Select your DataMan 475 verifier from the list and click Connect.
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DataMan 475 Verifier Specifications
Specification DataMan 475 Verifier
Weight 945 g
Field of View 80 x 60 mm
Dimensions 185 x 185 x 175 mm
Power
Consumption
l24 VDC ±10%, 1.5 A maximum (Label Light, 36 Wpeak power consumption)
Supplied by LPS or NEC class 2 only.
Light Connector 0.4 A
Note: The Light Connector is disabled while the Label Light accessory is in place.
Case
Temperature1
0 °C - 57 °C (32 °F - 134.6 °F)
Operating
Temperature2
0 °C - 40 °C (32 °F - 104 °F)
Storage
Temperature
-20 °C - 80 °C (-4 °F - 176 °F)
Humidity < 95% non-condensing
Environmental IP65 with cables and appropriate lens cover attached.
Shock (Shipping
and Storage)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800 m/s2at
11 ms, half-sinusoidal) with cables or cable plugs and appropriate lens cover attached.
Vibration
(Shipping and
Storage)
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at
100 m/s2/ 15 mm) with cables or cable plugs and appropriate lens cover attached.
1Additional cooling measures may be required to keep the case temperature from exceeding 50 °C. Examples of
such measures include: extra heat sinking and/or air movement.
2In situations where the operating temperature exceeds 40 °C, an external heat sink is required.
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Specification DataMan 475 Verifier
Supported
Symbologies
1D codes: Codabar, Code 39, Code 128, and Code 93, Interleaved 2 of 5, UPC/EAN/JAN
2D codes: Data Matrix (ECC 200), QR Code, microQR Code
Discrete I/O
operating limits HS Output 0,1,2,3 IMAX 50 mA
RMIN @ 12 VDC 200 Ω
Input 0 (Trigger) VIH ±15 — ± 28 V
Input 1,2,3 VIL 0 — ± 5 V
ITYP @ 12 VDC 2.0 mA
@ 24 VDC 4.2 mA
Ethernet Speed 10/100/1000
DataMan 475 Verifier Imager Specifications
Specification DataMan 475 Imager
Image Sensor 2/3 inch CMOS, global shutter
Image Sensor
Properties
8.8 mm x 6.6 mm (H x V); 3.45 µm square pixels
Image Resolution
(pixels)
2448 x 2048
Electronic Shutter
Speed
Fixed at 30 µs for ISO 15415 compliance. Auto adjusted exposure for ISO 29158 (AIM-DPM)
compliance. If the user adjusts, there is no guarantee that the verifier retains compliance.
Image Acquisition
at Full Resolution
37 Hz for imager without lighting.
Max. acquisition speed with 45 lighting degree accessory enabled is significantly less.
Practical acquisition rate is application dependent.
Lens Type 12 mm fixed focal length, f/4 fixed aperture, 2/3 inch sensor format, C-mount lens (users
cannot alter or replace it).
*Limitations to C-Mount lenses:
lThe length of the thread may not exceed 5.4 mm.
lFor a chosen lens, the distance from the C-mount shoulder to the bottom of
the lens may not exceed 5.4 mm. Possibly, a lens spacer is required.
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lWhen using the C-Mount lens cover, lens dimensions including spacer and
filters may not exceed 32 x 42 mm (diameter x length).
LED Wavelengths
The following table shows LED types and the related peak wavelengths:
LED λ [nm]
RED 660
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Regulations/Conformity
Note: For the most current CE declaration and regulatory conformity
information, see the Cognex support site: cognex.com/support.
DataMan 475 verifiers have Regulatory Model and meet or exceed the
requirements of all applicable standards organizations for safe operation. However,
as with any electrical equipment, the best way to ensure safe operation is to operate
them according to the agency guidelines that follow. Please read these guidelines
carefully before using your device.
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
USA TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
FCC Part 15, Class A
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Canada TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
ICES-003, Class A
This Class A digital apparatus complies with Canadian ICES-003. Cet appareil
numérique de la classe A est conforme à la norme NMB-003 du Canada.
Europe The CE mark on the product indicates that the system has been tested to and conforms
to the provisions noted within the 2014/30/EU Electromagnetic Compatibility Directive
and the 2011/65/EU RoHS Directive. For further information, please contact: Cognex
Corporation, One Vision Drive, Natick, MA 01760, USA. Cognex Corporation shall not
be liable for use of our product with equipment (i.e., power supplies, personal
computers, etc.) that is not CE.
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Safety and Regulatory
Korea A급 기기(업무용 방송통신기자재): 이 기기는 업무용(A급)전자파적합기기
로서 판 매자 또는 사용자는 이 점을 주의하시기 바라 며,가정외의 지역에
서 사용하는 것을 목적으 로 합니다.
International Product
Safety
Conforms to IEC 61010-1, CAN/CSA-C22.2 No. 61010-1:2012 + UPD No. 1:2015-07,
UL 61010-1:2012 + R:2015-07, UL 61010-1:2012 + R:2015-07, EN 61010-1:2010.
CB TÜV SÜD AM, IEC/EN 61010-1. CB report available upon request.
For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.
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中国大陆RoHS (Information for China RoHS
Compliance)
根据中国大陆《电子信息产品污染控制管理办法》(也称为中国大陆RoHS)，
以下部份列出了本产品中可能包含的有 毒有害物质或元素的名称和含量。
Table of toxic and hazardous substances/elements and their content, as required by
China’s management methods for controlling pollution by electronic information
products.
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
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Cognex Corporation. All Rights Reserved.