Cognex DataMan 503 User manual

DataMan®503
Quick Reference Guide
2021 May 26
Revision: 6.1.10-SR1.3

Precautions
To reduce the risk of injury or equipment damage, observe the following precautions
when you install the Cognex product:
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cables can be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lThisdevice should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
lThis product is intended for industrial use in automated manufacturing or
similar applications.
lThe safety of any system incorporating this product is the responsibility of
the assembler of the system.
lThisproduct does not contain user-serviceable parts. Do not make
electrical or mechanical modifications to product components.
Unauthorized modifications can void your warranty.
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Product Overview
1 External illumination mounting point
2 Mounting holes (M3 x 5mm)
3 Trigger button
4 Power
5 Train status
6 Good/bad read
7 Network
8 Error
9 Tuning button
10 Peak meter
11 Synchronized Acquisition
12 RS-232
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13 External light control
14 Ethernet
15 Power I/O
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DataMan 503 Accessories
16 mm, 25 mm and 35 mm lens (LEC-CFFxx-F8)
(xx specifies focal length)
Connection cable 24V, I/O (CCBL-05-01)
Ethernet M12 to RJ45 cable (CCB-84901-y00x-xx) (y straight/angled, x-xx
specifies length)
External light cable (CCB-M12x4MS-xxx) (xxx specifies length)
Only compatible with CLRR / CLRB / CLRO / CLRS / CLRD illumination
External light control cable for DataMan, 5 meters in length with flying leads (CCB-
M12XFLY-05)
Bar light cable (xxx specifies length:300, 500, 1000, 2000 mm)(IVSL-5PM12-
Jxxx)
Compatible with IVSL lights, except IVSL-LX280
I/O extension cable, 5m straight (CKR-200-CBL-EXT)
Power cable for multiple bar lights (use in combination with IVSL-5PM12-5) (CCB-
FOV25-MAL-012)
RS-232 M8 to SUB-D cable (CCB-M8X4-xx)
Synchronization Cable (DM503-SYNC-012 - 1.2 meter, DM503-SYNC-05 - 5
meter)
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Xpand 15 (DMA-FOVE-15)
Xpand 25 (DMA-FOVE-25)
SVL Light Bar (IVSL-YLW300-xxx)
Bar light, blue (IVSL-LX520-470)
Bar light, red (IVSL-LX520-650)
DM503 high power illumination (DM503-HPIA-xxx)
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Dimensions
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Field of View and Reading Distances
16 mm lens for 1D codes (green) 25 mm lens for 1D codes(blue) 35 mm lens for 1D codes (red)
Device Distances in mm/1D min. code
16 mm lens
Distances in mm/1D min. code
25 mm lens
Distances in mm/1D min. code
35 mm lens
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DM503 500 5 MIL 790 5 MIL 1100 5 MIL
980 10 MIL 1530 10 MIL
1270 13 MIL 1990 13 MIL
1460 15 MIL
16 mm lens for 1D codes (green) 25 mm lens for 1D codes(blue) 35 mm lens for 1D codes (red)
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Device Distances in mm/1D min. code
16 mm lens
Distances in mm/1D min. code
25 mm lens
Distances in mm/1D min. code
35 mm lens
DM503 250 5 MIL 400 5 MIL 460 5 MIL
480 10 MIL 750 10 MIL 1070 10 MIL
620 13 MIL 970 13 MIL 1380 13 MIL
710 15 MIL 1120 15 MIL 1580 15 MIL
Connecting the Reader
Perform the following steps:
1. Mount the reader.
2. Connect the Ethernet cable to a computer or a switch.
3. Connect the breakout cable.
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For information on the cable pinout and wire colors, see section Connections, Optics
and Lighting in the DataMan 503 Reference Manual.
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Installation
Installation procedures and specifications are presented in detail in the DataMan®
503 Reference Manual, which is installed with the DataMan Setup Tool. From the
Windows Start menu, select the following to access the manual: All Programs >
Cognex > DataMan Software vx.x.x > Documentation.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.
CAUTION:All cable connectors are "keyed" to fit the connectors on the
DataMan system; do not force the connectors or damage may occur.
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Install Software and Documentation and
Connect the Reader
Follow the steps below to connect your reader to power and network:
1. Connect the I/O+RS232+24V cable to your reader.
2. For a network connection, connect your reader through an Ethernet cable
to your network.
3. Connect the cable to a 24V power supply.
To configure a DataMan 503 reader, the DataMan Setup Tool software must be
installed on a networked PC. The DataMan Setup Tool is available from the
DataMan support site: http://www.cognex.com/support/dataman.
1. After installing the software, connect the DataMan 503reader to your PC.
2. Launch the DataMan Setup Tool and click Refresh.
3. Select your DataMan 503 reader from the list and click Connect.
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DataMan 503 Specifications
Weight 1602 g
Operating
Temperature
0ºC — 45ºC (32ºF — 113ºF)
Storage
Temperature
-10ºC — 60ºC (-14ºF — 140ºF)
Maximum
Humidity
<95% (non-condensing)
RS-232 RxD, TxD according to TIA/EIA-232-F
Codes 1-D barcodes: Codabar, Code 39, Code 128, and Code 93, Interleaved 2 of 5, MSI, Pharma,
GS1 DataBar, Postal, UPC/EAN/JAN
2-Dbarcodes: Data MatrixTM (IDMax: ECC 0, 50, 80, 100, 140, and 200; IDQuick: ECC200),
QR Code and microQR Code, RSS/CS, PDF 417, MicroPDF 417
Discrete I/O
operating Limits
HS Output 0, 1 IMAX @ 24 VDC 50 mA
RMAX @ 12 VDC 150 Ω
@ 24 VDC 470 Ω
Input 0 (Trigger)
Input 1
VIL 0 — ±7 V
ITYP @ 12 VDC 2.0 mA
@ 24 VDC 4.2 mA
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Power Supply
Requirements
24V +/- 10% Maximum current: 500 mA (at 25ºC)
Maximum power: 18W (external lights)
Ethernet Speed 10/100/1000
Duplex Mode Full duplex or half duplex
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DataMan 503 Imager Specifications
Specification DataMan 503 Imager
Image Sensor 2/3 inch CMOS
Image Sensor Properties 5.5μm square pixels
Image Resolution (Pixels) 2048 x 1088
Image Acquisition Maximum 150 fps
Lens Type C-mount lens
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Compliance Statements
The DataMan 503 series meets or exceeds the requirements of all applicable
standards organizations for safe operation. However, as with any electrical
equipment, the best way to ensure safe operation is to operate them according to
the agency guidelines that follow. Please read these guidelines carefully before using
your device.
Regulator Specification
USA FCC Part 15, Subpart B, Class A
Canada ICES-003, Class A
European Community EN55022 Class A
EN55024
EN60950
Australia AS/NZS for Class A Equipment
Korea KCC-REM-CGX-DM503
Note: For the most current CE declaration and regulatory conformity information, see the Cognex support
site: cognex.com/support.
Safety and Regulatory
European
Compliance This is a class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take immediate measures. This
equipment complies with the essential requirements of the EU Directive 2014/30/EU.
Declarations are available from your local representative. The CE mark on the product
indicates that the system has been tested to and conforms with the provisions noted within
the 2014/30/EU Electromagnetic Compatibility Directive. For further information please
contact: Cognex Corporation, One Vision Drive Natick, MA 01760 USA.
Cognex Corporation shall not be liable for use of our product with equipment (i.e., power
supplies, personal computers, etc.) that is not CE.
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Safety and Regulatory
FCC Class
A
Compliance
Statement
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference, in which case the user will be required to correct the
interference at personal expense.
Canadian
Compliance This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique
de la classe A est conforme à la norme NMB-003 du Canada.
C-Tick
Statement Conforms to AS/NZS CISPR 22/ EN 55022 for Class A Equipment.
TÜV
NTRL: TÜV SÜD SCC/NRTL OSHA Scheme for UL/CAN 61010-1.
CB report available upon request. TÜV SÜD, IEC/EN 61010-1.
For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
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This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.
China RoHS
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
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DM503 X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
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