Coleman Powersports JL50QT-14 User manual

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JL50QT‐14
ASSEMBLYINSTRUCTIONS
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PLEASENOTETHATTHISISNOTTHEOWNER’SMANUALBUTTHE
ASSEMBLYINSTRUCTIONSONLY.
BEFOREOPERATINGTHISSCOOTER,MAKESURETHEOPERATORHAS
READANDUNDERSTANDSTHEOWNER’SMANUAL,WARNING 
LABELSANDISFAMILIARWITHALLOFTHESCOOTERCONTROLS.
FORQUESTIONSREGARDINGTHEASSEMBLYOFTHISSCOOTERPLEASE
CALLCOLEMANPOWERSPORTS888‐405‐8725 

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MainstandINSTALLATION
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1. Putmainstandinengineholder,theninserttheaxestothebottom。
2. PutM8washerattheothersideofaxes,insertcotterpintothehole,thenbendit。
3. Connectthemainstandandenginebyspring。
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Mainstand Cotterpin
M8washers
Mainstandaxes
Mainstandaxes
M8washers
Cotterpin
Spring
Spring

FrontwheelINSTALLATION
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Rightleft
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1. Putthefrontwheelintothefrontshockabsorber,puttheactuatorsontheleftandthe
bushingontheright。
2.  Usethefrontwheelshaftfromthemakingsidetotherightside,andtightenwiththenut.
Fasteningmoment30‐40n.m 
Frontwheel
Actuators
Frontwheelshaft
HexagonflangenutsM12
bushing
Actuators
HexagonflangenutsM12
Frontwheelshaft
bushing

HANDLEBARINSTALLATION
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FRONTBACK
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1. Putthehandlebarintothefrontfork,inserttheboltandthetightening
sleeve,successivelyfromthefronttotheback,thentightenwiththenut。
2. Tighteningtorque:30‐40n.m
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Hexagonbolt  M8X45 Tensions leeve  Nut  M10
Hexagonbolt  M8X45
Tensionsleeve
NutM10

FrontcoverINSTALLATION
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1.Installtheconnectingplateinthefronttoolboxrecess.
2Connecttheheadlampcablesockettothemaincablesocket,theninstallthefront
coverinthetoolbox。
3.Onthebackofthetoolbox,tightenwithfourST4.2x12self‐tappingscrews。
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Selftappingscrew
ST4.2X12
Selftappingscrew
Connectingplate
Lampcover

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FrontfenderINSTALLATION
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1.Insert4clipsintothebackofthefrontfender。
2.Putthefrontfenderonthefrontforkandconnectittothebackofthefrontfender.
FastenitwithoneM6X16boltandfourst4.2x16self‐tappingscrewsrespectively.
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HexagonboltM6X16 Clip
SelftappingscrewST4.2X16
Clip
HexagonboltM6X16
Selftappingscrew  ST4.2X16

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BATTERY INSTALLATION
WARNING
If sulfuric acid is swallowed or splashed in the eyes, treat immediately. Sulfuric acid in the eyes
can cause blindness. Serious internal injuries or death can result if swallowed.
ANTIDOTES: For acid on the skin, flush with water.
If acid is swallowed drink large quantities of milk or water, followed by milk of magnesia,
vegetable oil or beaten eggs. Do not induce vomiting. Call a poison control center or doctor
immediately. For acid in the eyes, flush for several minutes with water and seek immediate
medical attention.
Make sure work area is well ventilated.
Always wear goggles or face shield when working with the battery.
Always wear protective plastic gloves to protect hands
Always wear a protective smock to protect clothing.
Battery electrolyte (Sulfuric Acid) is poisonous , electrolyte can cause severe burns if contacts
skin. Avoid contact with skin, eyes or clothing.
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Battery preparation
1. Remove battery (1) and electrolyte
bottle (2) from box. Remove battery
cap strip (3) from electrolyte bottle
2. Pull tape strip (4) off top of battery
and discard.
3. Turn electrolyte bottle over and
place on top of battery pushing
firmly until the battery nozzle tips
puncture the film over the spouts.
Allow all electrolyte to flow into the
battery.
Note: Dispose of electrolyte bottle
properly
4. Install battery cap strip (3). Let
battery sit for 1/2 hour before charg-
ing.
Note: The battery is a sealed type
battery once the cap is in place.
There is no maintenance to fluid
level. Never re-open once caps are in
place.
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Charging the battery
Note: Do not turn the charger on
before attaching the charger clips to
the battery terminals.
The standard charging rate is 0.7A x
5 -10 hours. Maximum charging rate
is 3A x 1hour
1. Attach the Charger to the battery
terminals. Red clip to the POS + side
of the battery. Black clip to the NEG -
side of the battery.
2. Plug in the charger and turn on
making sure it is set at the correct
settings.
3. Once battery is charged, unplug
the charger before disconnecting the
POS + and NEG- clips
CAUTION
Reversing the battery lead wires
can damage the charging system
and the battery.
The red lead (clip) must go to the
POS (+) side of the battery. The
black lead (clip) must go to the
NEG (-) side of the battery.
Installing the battery
1. Install battery in battery bracket
located under left rear fender of ATV.
2. Attach the red wire to the POS +
side of the battery with screws pro-
vided. Attach the black wire to the
NEG - side of the battery with screws
provided. Make sure the connections
are tight.
3. Install the rubber strap to hold
the battery in place.
WARNING
If not performed the correct way,
charging the battery could be
hazardous.
While charging battery, keep away
from sparks and open flames. The
battery gives off explosive gasses.
Always connect the charger to the
battery before turning the charger
on, this will prevent sparks when
attaching the terminal clips to the
battery.
Always unplug the charger before
disconnecting the battery from the
charger, this will prevent sparks
when removing the terminal clips

WARNING
THIS IS NOT THE OWNER’S MANUAL, THIS IS
THE ASSEMBLY INSTRUCTIONS ONLY.
THE OWNER’S MANUAL, INCLUDED WITH THIS
SCOOTER, HAS ALL INFORMATION REQUIRED
FOR SAFETY, ENGINE PREPARATION,
PRE-RIDE INSPECTION AND STARTING
INSTRUCTIONS.
NEVER START THE ENGINE WITHOUT
READING AND FULLY UNDERSTANDING THE
OWNER’S MANUAL AND ALL WARNINGS.
IF YOU DID NOT GET AN OWNER’S MANUAL
WITH THIS SCOOTER, PLEASE CALL
COLEMAN POWERSPORTS
AT 888-405-8725.
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