Coleman COOKOUT G45151 User manual

Manual Revision #: 11252020 MK
www.colemanbbqs.com
COOKOUTTM
3BURNER BARBECUE
ASSEMBLY MANUAL
085-3181-8 (G45151) Propane Barbecue
LIMITED 2-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.

WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety
statements, assembly instructions,
use and care directions before
attempting to assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your barbecue.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
barbecue at all times.
HEAVY ARTICLE : NEEDS 2 TO LIFT
To order non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odour continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
FOR MISSING PARTS OR DAMAGES CALL
1-800-275-4617
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BARBECUE’S STAINLESS
STEEL AND PAINTED STEEL PARTS
CAN BECOME VERY HOT.

1
HARDWARE PACK
1/4”-20UNCx13 Screw
X 40
Wheel Spacer
X 2
NO.10-24UNC x10 Screw
X 4
Wheel Washer
X 1
Screw, Gas Tank Support
X 1
Hitch Pin
X 1
123
4 5 6
No. Description Part Number Qty.
1 1/4"-20UNCX13 Screw 20120-13013-250 40
2 NO.10-24UNC x10 Screw 20124-10010-250 4
3 Screw, Gas Tank Support G466-0007-9000 1
4 Wheel Spacer G305-0024-9088 2
5 Wheel Washer 40300-08000-036 1
6 Hitch Pin G306-0005-9088 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.

2
PARTS LIST FOR 085-3181-8 (G45151)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G451-X200-01
AB 1 Lid Handle G451-0093-01
AC 1 Thermometer G451-0094-01
AD 1 Thermometer Bezel G451-000C-01
AE 2 Screw, Top Lid G309-0008-01
AF 2 Lid Bumper, Front G527-0002-01
AG 2 Lid Bumper, Rear G451-0098-01
BA 1 Burner Box Assembly G451-2J00-01
BB 3 Main Burner G451-Y400-01
BC 2 Carryover Assembly G451-0041-01
BD 1 Electrode Set, Main Burner G451-000H-01
BE 3 Heat Plate G451-0040-01
BF 3 Cooking Grate G451-0096-01
BG 1 Warming Rack G451-0095-01
BH 1 Upper Back Panel G451-000B-01
BI 1 Heat Shield - Tank G451-6201-01
BJ 1 Grease cup hook G305-0043-01
BK 1 Grease Cup - Burner Box G430-0033-02
CA 1 Control Panel G451-X301-01
CB 3 Control Knob G451-0099-01
CC 3 Knob Bezel G451-000A-01
CD 1 Ignitor G451-000D-01
CE 1 Manifold Assembly G451-Y500-01
CF 1 Regulator G402-0069-01
DA 1 Side Shelf, Left G451-2E00-01
DB 1 Towel Holder G451-X601-01
DC 1 Side Shelf, Right G451-2D00-01
DD 1 Tool Holder G451-X501-01
EA 2 Cart Side, Left G451-2F00-01
EB 1 Cart Side, Right G451-2G00-01
EC 2 Shelves G451-X800-01
ED 4 Cart Leg Cap G451-X701-01
EE 1 Match Holder G401-0079-01
EF 1 Gas Tank Support G451-X702-01
FA 1 Wheel Axle G451-000G-01
FB 2 Wheel G319-0014-01
FC 2 Wheel Cap G451-000F-01
FD 2 Feet G451-000E-01
Item No. Qty. Description Part No.
G1 1 Hardware Pack G451-B049-01
G2 1 Assembly Manual G451-M051-01
G3 1 Safe Use and Care Manual G451-M049-02

3
EXPLODED DIAGRAM FOR 085-3181-8 (G45151)
AD
AC
AB
CD
BD
BB
BC
BG
BF
BE
BH
CC BA
DD
DC
DA
DB BK
EF
EC
FD
EB
BJ
BI
EE
FA
FB
FC
EA
CA
ED
CB
CE
CF
AA
AG AF AE
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
G1 G2 G3

4
ASSEMBLY INSTRUCTIONS
1
2
6
6
1
1
X 10
X 14
2X
2X
2X
2X
EA
EA
EA
EC
EC
EC
EB
EB
EB
EC
EC

5
ASSEMBLY INSTRUCTIONS
4
36
4 5
5
5
6
6
6
X 2 X 1 X 1
4
4
FC
FC
FB
FB
FA
AC
AD

6
ASSEMBLY INSTRUCTIONS
5
6
2X
2X
6
6
1
1
1
X 6
X 6
BA
BA
EB
BH
BH
EA
Attention: Feed the electrode set (BD)
attached to the main burner,
through the hole on the left
side of the burner box.
BD

7
ASSEMBLY INSTRUCTIONS
7
8
6
1
1
1
2
2
2
X 2 X 2
DA
DA
BA
DB
6
1
1
1
2
2
2
X 2 X 2 DD
DC
DC
BA

8
ASSEMBLY INSTRUCTIONS
9A
9B
CD
CD
BD
A
B
CD
BD
Note: The electrode set (BD) is located
on the left side of the burner box.

9
BE
BA
BA
BE
BE
ASSEMBLY INSTRUCTIONS
10
11
BF
A
BBack
Front

10
ASSEMBLY INSTRUCTIONS
12
13
BI
BK
BJ
BG
BG
BA

11
14B
6
3
X 1
EF
ASSEMBLY INSTRUCTIONS
14A
A
B
C

ADDITIONAL WARNINGS
POSITION YOUR BARBECUE
WARNING HOT SURFACES:
You have now completed the assembly of your COLEMAN® COOKOUT™ BARBECUE.
NEXT STEPS:
1. Position your Barbecue
2. Read the Safe Use & Care Manual
3. Perform Grill Safety Check-list
WARNING:
FOR YOUR FAMILIES SAFETY,
DO NOT ATTEMPT TO LIGHT
THIS BARBECUE UNTIL YOU
HAVE REVIEWED PAGES 4-7
OF THE COLEMAN® SAFE USE
& CARE MANUAL. ALL SAFETY
AND LEAK TESTS MUST BE
PERFORMED BY THE END
USER, PRIOR TO LIGHTING THIS
BARBECUE.
Always confirm that this Barbecue is not positioned under a combustible object
(e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before
lighting it, to prevent a possible fire.
Always confirm that this Barbecue is not positioned under the overhang of a house,
a garage or other structure before lighting it. An overhang will serve to deflect
flare-ups and radiate heat into the structure itself, which could result in a fire.
Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from
any combustible materials or surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this barbecue. The temperature of
a grease fire or of the radiated heat might otherwise be sucient to ignite nearby
combustibles or volatile substances. Do not position near windows, siding, or fencing.
Always locate the Barbecue where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
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Coleman®, and are registered trademarks of
The Coleman Company, Inc. used under license.