Coleman Revolution User manual

Manual Revision #: 11092016 AT
www.colemanbbqs.com
ASSEMBLY MANUAL
85-3139-2 (G36301) Propane
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
REVOLUTIONTM
2BURNER
BLACK STEEL EDITION

WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your grill.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
BBQ at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL
AND PAINTED STEEL PARTS CAN
BECOME VERY HOT.

1
HARDWARE PACK
1/4”-20UNCx38 Screw
X 6
NO.10-24UNCx13 Screw
X 14
1/4”-20UNC Nut
X 2
1/4”-20UNCx16 Screw
X 30
NO.8-32UNCx18 Screw
X 2
ST4.2x10 Tapping Screw
X 6
NO.8-32UNC Nut
X 2
Spacer, Door Handle
X 2
1/4’’-20UNC Screw
X 4
NO.8-32UNCx10 Screw
X 3
Rubberized Washer
X 10
Wheel Lock Pin
X 1
123
4 5 6
78 9
10 11 12
No. Description Part Number Qty.
1 1/4"-20UNCx38 Screw 20120-13038-250 6
2 1/4"-20UNCx16 Screw 20120-13016-250 30
3 1/4''-20UNC Screw G353-0014-9000 4
4 NO.10-24UNCx13 Screw 20124-10013-250 14
5 NO.8-32UNCx18 Screw 20132-08018-250 2
6 NO.8-32UNCx10 Screw 20332-08010-250 3
7ST4.2x10 Tapping Screw 22500-42010-137B 6
8Rubberized Washer G501-0054-9100 10
9 1/4"-20UNC Nut 30220-13000-250 2
10 NO.8-32UNC Nut 30232-08000-250 2
11 Spacer, Door Handle G466-0035-9000 2
12 Wheel Lock Pin G350-0026-9000 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.

2
PARTS LIST (PROPANE) FOR 85-3139-2 (G36301)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G363-2000-02
AB 1 Lid Handle G363-0005-01
AC 1 Thermometer G363-0009-01
AD 1 Thermometer Bezel G363-0006-01
AE 2 Screw, Top Lid G466-0007-01
AF 2 Lid Bumper, Front G527-0002-02
AG 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G363-3100-01
BB 2 Main Burner G532-3500-01
BC 1 Carryover Assembly G532-0014-01
BD 2 Heat Distribution Plate G532-0016-01
BE 1 Grease Channel G363-0012-01
BF 4 Cooking Grate G532-0017-01
BG 1 Cleaning Tool G532-0049-01
BH 1 Warming Rack G363-0013-01
BI 1 Match Holder G501-0068-01
CA 1 Manifold Assembly G363-3300-01
CB 1 Regulator G409-0069-01
CC 1 Electrode Set, Main Burner G515-0067-01
CD 2 Control Knob G363-3400-01
CE1 1 Electronic Ignition Assembly G532-0019-01
CE2 1 Ignition Battery Cover G532-0019-02
CE3 1 Instastart™ Ignition Button G363-0022-01
CF 2 Knob Bezel G363-0011-01
CG 1 Control Panel G363-0010-01
CH 1 Door Support Rail G363-5000-01
CI 1 Grease Cup, Burner Box G416-0015-01
CJ 2 Grease Cup Rails G466-0034-01
CK 1 Upper Back Panel G363-0015-01
CM 1 Heat Shield G363-0016-01
Item No. Qty. Description Part No.
DA 2Side Shelf Table G363-0800-01
DB 1 Side Shelf Fascia, Left G363-0900-01
DC 1 Side Shelf Table Rear Brace,
Left
G363-1000-01
DD 1 Side Shelf Fascia, Right G363-1100-01
DE 1 Side Shelf Table Rear Brace,
Right
G363-1200-01
DF 2 Support bracket A, side shelf G363-1300-01
DG 2 Support bracket B, side shelf G363-1400-01
DH 2 Side Shelf Extension Table G363-1500-01
DI 1 Grease Cup Holder, Flare-Free G363-0023-02
DJ 1 Grease Cup, Flare-Free G363-0023-02
EA 1 Cart Side Panel, Left G363-4100-01
EB 1 Cart Side Panel, Right G363-4200-01
EC 1 Door Assembly G363-6000-01
ED 1 Door Handle G363-0019-01
EE 1 Bottom Shelf G363-0500-01
EF 2 Locking Castor G350-0023-01
EG 2 Castor G350-0024-01
EH 1 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G363-B001-01
F2 1 Assembly Manual G363-M001-01
F3 1 Safe Use and Care Manual G532-M001-02
F4 1 Tank Screw G505-0047-01

3
EXPLODED DIAGRAM (PROPANE) FOR 85-3139-2 (G36301)
EF
EG
F4
AA
AB
DI
DJ
DD
CF
EA EB EC
ED
CM
CI
EH
CK
DB
BI
CH
CE3
CE2
CE1
BH BG
DC
DF
DG
DH DA
DH
DA DG
DF
DE
BA
BE
BB
AE
AG
AF
BF
BD
BF
AC
AD
CC
CA
BC
CJ
CB
CG
EE
CD
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
F1 F2 F3

4
ASSEMBLY INSTRUCTIONS
1
EE
EG
EF
EF
EG
12
6
12
X 1

5
EA
EB
CE1
ASSEMBLY INSTRUCTIONS
2
EE
66 105
X 2X 2
6
2
X 8
EE
2X
Ground Wire
Ground Wire
Ground Wire
CE1
CE1
A
BC

6
ASSEMBLY INSTRUCTIONS
3
2X
6
2
X 4
CH
CH
EA
EB

7
ASSEMBLY INSTRUCTIONS
4
CM
CM
CJ
CJ
CJ
CJ
6
7
X 2
A.
B.

8
ASSEMBLY INSTRUCTIONS
4
CM
CM
EB
EB
EA
CI
C.
D.
6
7
X 4
CJ

9
ASSEMBLY INSTRUCTIONS
5
BA
BA
6
2
X 4
WARNING:
WATCH YOUR HANDS!

10
CK
EB EA
66 81
X 2X 4
EA
BA
BA
ASSEMBLY INSTRUCTIONS
6
TIP:
Ensure that the rubber side of
the rubberized washer makes
contact with the burner box.

11
7
ASSEMBLY INSTRUCTIONS
6
6
4
4
X 2
X 2
DA
DA
DC
DB
A.
B.

12
ASSEMBLY INSTRUCTIONS
8
DA
BA
DA
A.
BA
66 82
X 3X 3
TIP:
Ensure that the rubber side of
the rubberized washer makes
contact with the burner box.
B.
DA

13
ASSEMBLY INSTRUCTIONS
8
A1
6
4
X 2
6
981
X 1X 1X 1
C.
D.
BA
BA
DA
DA
A1
B2
B2

14
ASSEMBLY INSTRUCTIONS
8
DB
CE3
CE3
CE3
DB
E.

15
CE2
CE1
CC
-
+
CE1
CE3
ASSEMBLY INSTRUCTIONS
9
(CE3)
InstaStart
Button
Electronic Ignition Wire Assembly
The electrode wires for main burner electrode set (CC), instastart button (CE3) can
be found under the control panel (CG), attached to the manifold (CA). Insert them
and the ground wire into the electronic ignition (CE1). Insert one “AA” battery into the
compartment with the positive end facing outward. Secure using the battery cover
(CE2).
Main
Burner
Ground
Wire
CE1
CE2
Ground Wire

16
ASSEMBLY INSTRUCTIONS
10
DA
DA
DE
DD
6
6
4
4
X 2
X 2
A.
B.

17
ASSEMBLY INSTRUCTIONS
11
6
4
X 2
BA
DD
BA
66 82
X 3X 3
A1 B2
66 6 981
X 1X 1X 1
BA
DD
A1
B2
DD
DD
TIP:
Ensure that the rubber side of the
rubberized washer makes contact with
the burner box.

18
DI
DI
DJ
DI
DD
DD
6
6
X 3
ASSEMBLY INSTRUCTIONS
12