Coleman EVEN HEAT User manual

DURABILITY • POWER • PERFORMANCE
Manual Revision #: 11152013 PD
www.colemanbbqs.com
EVEN HEAT™
BARBECUE
DUAL FUEL
ASSEMBLY MANUAL
85-3076-0 (G53103) Propane
85-3077-8 (G53104) Natural Gas
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.

WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your grill.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
BBQ at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL
AND PAINTED STEEL PARTS CAN
BECOME VERY HOT.

1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
For correct hardware assembly, always
position the lock washer between the screw
and the flat washer.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
1/4”-20UNCx38 Screw
X 8
φ7 Lock Washer
X 31
1/4”-20UNC Screw
X 4
1/4”-20UNCx16 Screw
X 23
φ7 Washer
X 33
NO.10-24UNCx13 Screw
X 29
1/4” Nut
X 8
φ7 Fiber Washer
X 8
NO.8-32UNCx10 Screw
X 9
φ5 Lock Washer
X 29
φ5 Washer
X 29
123
4 5 6
78 9
10 11 12
13
16
14 15
U Pin
X 1
Screw for Vent
X 2
Cotter Pin
X 1
NO.10-24UNC Nut
X 2
ST4.2X10 Tapping Screw
X 2
No. Description Part Number Qty.
1 1/4"-20UNCx38 Screw 20120-13038-250 8
2 1/4"-20UNCx16 Screw 20120-13016-250 23
3 1/4" Nut 30220-13000-250 8
4φ7 Lock Washer 41400-07000-250 31
5φ7 Washer 40300-07000-250 33
6φ7 Fiber Washer G501-0054-9100 8
7 NO.10-24UNCx13 Screw 20124-10013-250 29
8 NO.8-32UNCx10 Screw 20132-08010-250 9
9 1/4"-20UNC Screw G353-0014-9000 4
10 φ5 Lock Washer 41400-05000-250 29
11 φ5 Washer 40300-05000-250 29
12 ST4.2X10 Tapping Screw 22500-42010-137 2
13 U Pin G350-0026-9000 1
14 Screw for Vent G411-0040-9100 2
15 NO.10-24UNC Nut 33524-10000-037 2
16 Cotter Pin G515-0013-9000 1
17 φ4 Lock Washer 41400-04000-250 1
17
φ4 Lock Washer
X 1
Lock Washer
Flat Washer
Screw
BEFORE ASSEMBLING THE BARBECUE, READ THESE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. You should have at least two
people assemble the barbecue together.

2
PARTS LIST (PROPANE) FOR 85-3076-0 (G53103)
Item No. Qty. Description Part No.
AA 1 Top lid assembly, charcoal side G531-2000-01
AB 2 Thermometer G522-0062-01
AC 2 Screw for top lid, charcoal side G354-0025-01
AD 2 Lid bumper, front, charcoal
side
G522-0088-01
AE 2 Lid bumper, rear, charcoal side G501-0066-01
AF 1 Top lid assembly, gas side G531-4000-01
AG 2 Screw for top lid, gas side G354-0025-01
AH 2 Lid bumper, front, gas side G522-0088-01
AI 2 Lid bumper, rear, gas side G501-0066-01
AJ 1 Top lid vent G531-0001-01
BA 1 Burner box assembly, charcoal
side
G531-3500-01
BB1 1 Burner box side vent G531-0054-01
BB2 1 Lever (side vent) G531-0055-01
BB3 1 Handle (side vent) G531-0056-01
BC 1 Charcoal grate assembly G531-7000-01
BD 1 Cooking grate removal tool G531-0046-01
BE 1 Crank mount G531-0014-01
BF 1 Crank arm G531-2700-02
BG 1 Crank bezel G531-0030-01
BH 2 Cooking grate, charcoal side G522-0091-01
BI 1 Warming rack, charcoal side G531-0058-01
BJ 1 Burner box assembly, gas side G531-8000-01
BK 3 Even Heat™ burners G522-B600-01
BL 1 Carryover assembly G522-0087-02
BM 3 Even Heat™ heat distribution
plate
G522-0072-01
BN 3 Dual surface cooking grate G522-0097-01
BO 1 Warming rack, gas side G531-0059-01
BP 1 Match holder G608-0019-01
BQ 2 Even Heat™ heat distribution
plate brace
G522-0085-01
CA 1 Manifold assembly - LP G531-2100-01
CB 1 Regulator G409-0069-01
CC 3 Control knob G522-B700-01
CD1 1 Electronic ignition assembly G522-00A5-02
CD2 1 Electronic ignition battery cap G515-0030-01
CD3 1 InstaStart™ ignition button G353-0009-01
CE 3 Electrode set, main burner G522-0020-01
CF 1 Control panel G531-0057-01
CG 1 Front brace G531-0027-01
CH 1 Quick Clean™ grease tray G522-7500-01
CI 1 Quick Clean™ grease cup G416-0015-01
CJ 1 Door support rail G531-2200-01
CK 1 Heat shield G531-0053-01
Item No. Qty. Description Part No.
CL 1 Left track G522-0027-01
CM 1 Right track G522-0043-01
CN 1 Upper back panel G531-0028-01
CO 1 Ash funnel G531-0045-01
CP 1 Ash collection tray G531-0031-01
DA 2 Support bracket A, side shelf G353-1400-01
DB 2 Support bracket B, side shelf G353-1500-01
DC 2 Side shelf G353-4300-01
EA 1 Cart side panel - left G531-0800-01
EB 1 Cart side panel - right G531-1700-01
EC 1 Bottom shelf - LP G531-3700-01
ED 2 Locking castor G350-0023-01
EE 2 Castor G350-0024-01
EF 1 Left door assembly G531-2500-01
EG 1 Right door assembly G531-2600-01
EH 1 Middle panel assembly G531-0025-01
EI 2 Door handle, door assembly G531-0034-01
EJ 1 Door handle, middle panel G531-0026-01
EK 1 Interior cart divider G531-0024-01
EL 2 Door magnet assembly G501-00F2-02
EM 2 Tank exclusion wire G522-0092-01
F1 1 Hardware pack G531-B003-01
F2 1 Assembly manual G531-M003-01
F3 1 Safe use and care manual G353-M005-02
F4 1 Charcoal grill cooking guide G531-M003-02
F5 1 Tank screw G505-0047-01

3
EXPLODED DIAGRAM (PROPANE) FOR 85-3076-0 (G53103)
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
Charcoal
Grill Cook-
ing Guide
F1 F2 F3 F4
CB
ED
EM
CG EM
F5
EB
EG
CF
CN
BP
CI
DC
CH
CA
EH
CO
CP
BB3
BB2
CJ
CL CM
EL
EA
EK
BD
DC
CD2
CD3
CD1
EF
EI
BF
DA
BB1
BA
BI
BO
BJ
DB
BG
EJ
EC
BQ
EI
CK
DA DB
EE
BK
CC
BL
CE
AH
AD AG
AC
AI
AE
BH
BN
BM
AB
AB
AA AJ
AF
BC
BE

4
PARTS LIST (NATURAL GAS) FOR 85-3077-8 (G53104)
Item No. Qty. Description Part No.
AA 1 Top lid assembly, charcoal
side
G531-2000-01
AB 2 Thermometer G522-0062-01
AC 2 Screw for top lid, charcoal
side
G354-0025-01
AD 2 Lid bumper, front, charcoal
side
G522-0088-01
AE 2 Lid bumper, rear, charcoal
side
G501-0066-01
AF 1 Top lid assembly, gas side G531-4000-01
AG 2 Screw for top lid, gas side G354-0025-01
AH 2 Lid bumper, front, gas side G522-0088-01
AI 2 Lid bumper, rear, gas side G501-0066-01
AJ 1 Top lid vent G531-0001-01
BA 1 Burner box assembly, charcoal
side
G531-3500-01
BB1 1 Burner box side vent G531-0054-01
BB2 1 Lever (side vent) G531-0055-01
BB3 1 Handle (side vent) G531-0056-01
BC 1 Charcoal grate assembly G531-7000-01
BD 1 Cooking grate removal tool G531-0046-01
BE 1 Crank mount G531-0014-01
BF 1 Crank arm G531-2700-02
BG 1 Crank bezel G531-0030-01
BH 2 Cooking grate, charcoal side G522-0091-01
BI 1 Warming rack, charcoal side G531-0058-01
BJ 1 Burner box assembly, gas side G531-8000-01
BK 3 Even Heat™ burners G522-B600-01
BL 1 Carryover assembly G522-0087-02
BM 3 Even Heat™ heat distribution
plate
G522-0072-01
BN 3 Dual surface cooking grate G522-0097-01
BO 1 Warming rack, gas side G531-0059-01
BP 1 Match holder G608-0019-01
BQ 2 Even Heat™ heat distribution
plate brace
G522-0085-01
CA 1 Manifold assembly - NG G531-3200-01
CB 1 Natural gas hose G501-0099-01
CC 3 Control knob G522-B700-01
CD1 1 Electronic ignition assembly G522-00A5-02
CD2 1 Electronic ignition battery cap G515-0030-01
CD3 1 InstaStart™ ignition button G353-0009-01
CE 3 Electrode set, main burner G522-0020-01
CF 1 Control panel G531-0057-01
CG 1 Front brace G531-0027-01
CH 1 Quick Clean™ grease tray G522-7500-01
CI 1 Quick Clean™ grease cup G416-0015-01
Item No. Qty. Description Part No.
CJ 1 Door support rail G531-2200-01
CK 1 Heat shield G531-0053-01
CL 1 Left track G522-0027-01
CM 1 Right track G522-0043-01
CN 1 Upper back panel G531-0028-01
CO 1 Ash funnel G531-0045-01
CP 1 Ash collection tray G531-0031-01
DA 2 Support bracket A, side shelf G353-1400-01
DB 2 Support bracket B, side shelf G353-1500-01
DC 2 Side shelf G353-4300-01
EA 1 Cart side panel - left G531-0800-01
EB 1 Cart side panel - right G531-1700-01
EC 1 Bottom shelf - NG G531-3300-01
ED 2 Locking castor G350-0023-01
EE 2 Castor G350-0024-01
EF 1 Left door assembly G531-2500-01
EG 1 Right door assembly G531-2600-01
EH 1 Middle panel assembly G531-0025-01
EI 2 Door handle, door assembly G531-0034-01
EJ 1 Door handle, middle panel G531-0026-01
EK 1 Interior cart divider G531-0024-01
EL 2 Door magnet assembly G501-00F2-02
F1 1 Hardware pack G531-B003-01
F2 1 Assembly manual G531-M003-01
F3 1 Safe use and care manual G353-M005-02
F4 1 Charcoal grill cooking guide G531-M003-02

5
EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3077-8 (G53104)
AJ
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
Charcoal
Grill Cook-
ing Guide
F1 F2 F3 F4
CB
ED
CG
EB
EG
CF
CN
BP
CI
DC
CH
CA
EH
CO
CP
CJ
CL CM
EL
EA
EK
BD
DC
CD2
CD3
CD1
EF
EI
DA
BB1
BA
BI
BO
BJ
DB
EJ
EC
EI
CK
DA DB
EE
BK
CC
BL
CE
AH
AD AG
AC
AI
AE
BH
BN
BM
AB
AB
AA
AF
BF
BC
BE
BG
BQ
BB3
BB2

6
ASSEMBLY INSTRUCTIONS
1
a. Separate the 2 dierent types of
castors: 2 locking castors (ED) and 2
regular castors (EE).
NOTE: Regular castors (EE) need to
be assembled to the front of
the bottom shelf (EC), and
locking castors (ED) need to be
assembled to the back of the
bottom shelf (EC), as shown in
image A.
b. Insert the U Pin (#13) into one of
the regular castors (EE), as shown in
image B. Attach the regular castor
(EE) to the front of the bottom shelf
(EC), and use the U Pin (#13) to secure
and tighten.
Repeat for remaining 3 castors
(ED & EE).
YOU WILL NEED:
6
13
X 1
Upside down view
EE
EE
EC
ED
ED
EE
13
Close up
B
A

7
Attach the front brace (CG) to the left
and right cart side panels (EA and EB).
The top of the front brace (CG) can be
identified by two clips located on the
top right, and top centre of this part.
TIP: One person should align the left
side, while the second person
assembles the right side.
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
Back view
876
7 10 11
X 4 X 4 X 4
3
2
CG
CG
EB
EA
Close up
A
A
B
B
Front view
Ensure that the locking castors (ED) are
firmly locked in the “ON” position before
continuing.
Assemble the left side panel (EA) and
the right side panel (EB), to the bottom
shelf (EC).
YOU WILL NEED:
Close up
876
2 4 5
X 6 X 6 X 6
EB
EA
EC
EA
EC

8
ASSEMBLY INSTRUCTIONS
a. Assemble the handle, (EJ) (middle
panel) to the middle panel assembly
(EH).
b. Assemble the middle panel (EH) to
the front brace (CG) and bottom shelf
(EC).
4
YOU WILL NEED:
7 10 11
X 2 X 2 X 2
YOU WILL NEED:
7 10 11
X 4 X 4 X 4
EH
EJ
CG
EH
EA
EB
CG
EH
EC
Back view
Close up
A
B
C

9
YOU WILL NEED:
ASSEMBLY INSTRUCTIONS
2 4 5
X 3 X 3 X 3
Front view
5
a. Assemble the interior cart divider (EK)
to the bottom shelf (EC), as shown in
image A and B.
b. Assemble the interior cart divider (EK)
to the middle panel (EH) as shown in
image C.
c. Assemble the interior cart divider (EK)
to the front brace (CG) as shown in
image D.
C
D
Back view
Back View
YOU WILL NEED:
YOU WILL NEED:
7
7
10
10
11
11
X 1
X 1
X 1
X 1
X 1
X 1
A
EK
EK
CG
EH
EK
EK
EH
EA
EC
EA
EB
EC
Close up
B

10
ASSEMBLY INSTRUCTIONS
6
Left side, overhead view
a. Attach the upper back panel (CN)
to the left and right cart side panels
(EA and EB) as shown in image A
and B.
Back view
A
C
YOU WILL NEED:
1 4 5
X 2 X 2 X 2
b. Assemble the upper back panel (CN)
to the interior cart divider (EK) as
show in image C.
YOU WILL NEED:
7 10 11
X 1 X 1 X 1
CN
CN
EB
EA
EK
Close up
B
CN
EA

11
c. Assemble the back of the left and right
tracks (CL and CM) to the upper back
panel (CN), as shown in image C.
Close up, upper back panel (CN)
connection
7
C
ASSEMBLY INSTRUCTIONS
CN
CM
CL
YOU WILL NEED:
7 10 11
X 2 X 2 X 2
Back view
a. Assemble the left and right tracks
(CL and CM) for the grease tray,
as shown in images A to C.
b. Insert the left and right tracks (CL
and CM) into the two clips located
on the top of the front brace (CG),
as shown in figure B.
F
A
Close up, front brace (CG) connection
B
CM
CM
CG
CL

12
ASSEMBLY INSTRUCTIONS
8
Back view, gas side
Back view, gas side
PROPANE MODEL ONLY
a. Assemble the tank exclusion wire (EM)
to the bottom shelf (EC) on the gas
side, as shown in image A.
b. Assemble the tank exclusion wire (EM)
to the interior cart divider (EK), as
shown in image B.
B
AEC
EK
EM
EM
9
PROPANE MODEL ONLY
a. Assemble the tank exclusion wire
(EM) to the bottom shelf (EC) on the
charcoal side, as shown in image A.
YOU WILL NEED:
8
X 2
Front view, charcoal side
A
EM
EA
EC
Front view, charcoal side
b. Assemble the tank exclusion wire (EM)
to the left side panel (EA), as shown in
image B.
B
EM
EA
YOU WILL NEED:
8
X 2
YOU WILL NEED:
YOU WILL NEED:
8
8
X 2
X 2

13
ASSEMBLY INSTRUCTIONS
10
11
Front view
A
B
C
THIS STEP REQUIRES 3 PEOPLE.
DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
Position the top lid assembly (A&B) onto
the cart assembly (C), as shown.
a. Assemble the front of the heat shield
(CK) to the bottom of the front brace
(CG) on the gas side as shown in
image A.
b. Assemble the back of the heat shield
(CK) to the upper back panel (CN),
as shown in image B.
YOU WILL NEED:
7 10 11
X 2 X 2 X 2
Front view, gas side
A
YOU WILL NEED:
6
12
X 2
CK
Back view, gas side
B
EB
CK
CN
EB
CG

14
ASSEMBLY INSTRUCTIONS
13
Secure the upper back panel (CN) to
the gas burner box assembly (BJ) and
charcoal burner box assembly (BA),
as shown.
Back view
A
YOU WILL NEED:
1 4 5
X 2 X 2 X 2
CN
BJ
BA
12
Front view
Assemble the door support rail (CJ)
to the left and right upper side panels
(EA and EB), as shown.
WARNING:
THIS PART MAY HAVE SHARP
EDGES. WEAR PROTECTIVE GLOVES
WHEN ASSEMBLING.
YOU WILL NEED:
1 4 5
X 4 X 4 X 4
EA EB
CJ
Close up
B
A

15
ASSEMBLY INSTRUCTIONS
14
a. Remove the ignition battery cover
(CD2) and the plastic nut from the
electronic ignition assembly (CD1).
b. Feed the electronic ignition box (CD1)
through the opening in the interior
cart divider (EK) and secure using
the nut.
NOTE: The Electronic Ignition box
should be on the gas side.
c. Insert one “AA” battery into the
battery compartment with the positive
end facing outward, as shown. Secure
using the ignition battery cap (CD2).
Back view
Front view
A
B
-
+
CD2
CD1 CD2
d. Insert the three Main Burner Electrode
(CF) wires into the Electronic Ignition
Assembly (CD1) as shown in figure
D. Insert the two InstaStart™ Ignition
Button (CD3) wires into the Electronic
Ignition Assembly (CD1) as shown in
image D.
Front view
Close up, ignition box
C
D
CD1
TIP: All main burner electrode wires
(CE) can be found attached to the
control panel (CF) heat shield, as
shown in image C.
CE
CF
CD3
CF
Main
Burner
InstaStart™
Button

16
ASSEMBLY INSTRUCTIONS
a. Assemble the side shelf support
bracket A (DA-front) and side shelf
support bracket B (DB-back) to the
right upper side panel of the burner
box (Image A).
b. Assemble the side shelf support
bracket A (DA-back) and side shelf
support bracket B (DB-front) to the
left upper side panel of the burner box.
15
A
C
Front view
Front view
Support Position
B
YOU WILL NEED:
YOU WILL NEED:
2
2
3
3
6
6
X 4
X 4
X 4
X 4
X 4
X 4
4
4
5
5
X 4
X 4
X 4
X 4
A
A
B
B
DB
EB
DA
DB
DA
B
B
B
B
A
A
A
A

17
ASSEMBLY INSTRUCTIONS
15
c. Assemble the left and right side
shelves (DC) to the side shelf support
brackets (DA and DB), as shown in
image D and E.
Left side shelf
D
DC
DB
DA
YOU WILL NEED:
6
9
X 4
View from above, interior left side of charcoal
burner box.
a. Insert the side vent lever (BB2)
through the opening located on the
side panel of the charcoal side burner
box (BA) as shown in figure A.
A
16
BB2
Close up, right side shelf
E
BA
CF
BURNER BOX: SIDE VENT ASSEMBLY
BB3
BB1
BB2

18
ASSEMBLY INSTRUCTIONS
16
View from left side
b. Assemble the side vent (BB1)
(figure B) to the lever (BB2) and
secure it using hardware at the front
and at the back (figure C).
D
View from above, interior left side of charcoal
burner box.
C
YOU WILL NEED:
15
X 2
YOU WILL NEED:
X 2
14 5
X 2
BB1
BA
EA
DC
BB2
View from above, interior left side of charcoal
burner box.
B
BB2
BB2
BB1
BA