Coleman Even Heat 85-3068-0 User manual

DURABILITY • POWER • PERFORMANCE
Manual Revision #: 4102012 MD
www.colemanbbqs.com
EVEN HEAT™
BARBECUE
WITH 3 BURNERS
ASSEMBLY MANUAL
85-3068-0 (G52215) Propane
85-3069-8 (G52216) Natural Gas
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.

1
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
BBQ at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a flat, clean
surface. Grill is heavy. You should have at least
two people assemble the barbecue together.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
1/4”-20UNCx38 Screw
X 8
φ7 Washer
X 28
ST4.2x10 Tapping Screw
X 4
1/4”-20UNCx16 Screw
X 20
1/4”-20UNC Nut
X 10
Fiber Washer
X 6
φ5 Lock Washer
X 10
φ7 Lock Washer
X 22
NO.10-24UNCX13 Screw
X 10
φ5 Washer
X 10
NO.8-32UNC x10 Screw
X 4
φ4 Lock Washer
X 4
123
4 5
16
6
78 9
10 11 12
13 14 15
Control Knob
X 1
Wing Nut
X 1
U Pin
X 1
φ4 Washer
X4
No. Description Part Number Qty.
1 ¼"-20UNCX38 Screw 20120-13038-250 8
2 ¼"-20UNCX16 Screw 20120-13016-250 20
3 φ7 Lock Washer 41400-07000-250 22
4 φ7 Washer 40300-07000-250 28
5 1/4”-20UNC Nut 30220-13000-250 10
6 NO.10-24UNCx13 Screw 20124-10013-250 10
7 φ5 Lock Washer 41400-05000-250 10
8 φ5 Washer 40300-05000-250 10
9 ST4.2x10 Tapping Screw 22500-42010-137 4
10 NO.8-32UNCx10 Screw 20132-08010-250 4
11 φ4 Lock Washer 41400-04000-250 4
12 φ4 Washer 40300-04000-250 4
13 Control Knob G522-2800-9000 1
14 Wing Nut 33301-04000-032 1
15 U Pin G350-0026-9000 1
16 Fiber Washer G501-0054-9100 6
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.

2 3
Parts List (propane) for 85-3068-0 (G52215) EXPLODED DIAGRAM (PROPANE) FOR 85-3068-0 (G52215)
Item No. Qty. Description Part No.
AA 1 Top lid assembly G522-2200-01
AB 1 Thermometer G522-0062-01
AC 2 Screw for top lid G433-0002-01
AD 2 Lid bumper, front G522-0088-01
AE 2 Lid bumper, rear G501-0066-01
BA 1 Burner box assembly G522-2500-01
BB 3 Even Heat™ burners G522-B600-01
BC 1 Carryover assembly G522-0071-01
BD 3 Even Heat™ heat distribution
plate
G522-0072-01
BE 3 Cooking grate G522-0097-01
BF 1 Warming rack G515-0058-01
BG 1 Match holder G608-0019-01
BH 2 Even Heat™ heat distribution
plate brace
G522-0085-01
CA 1 Manifold assembly-LP G522-B500-01
CB 1 Regulator G606-0008-01
CC 1 Side burner valve with T
bracket - LP
G522-00B4-01
CD 1 Metal hose, side burner G508-0024-01
CE1 1 Electronic ignition assembly G511-0055-01
CE2 1 Ignition battery cover G515-0030-01
CE3 1 Instastart™ ignition button G353-0009-01
CF 3 Electrode set, main burner G522-0020-01
CG 3 Control knob G522-B700-01
CH 1 Control panel G522-00B1-01
CI 1 Front brace G522-0025-01
CJ 1 Quick Clean™ grease tray G522-7500-01
CK 1 Quick Clean™ grease cup G416-0015-01
CL 1 Upper back panel G522-0026-01
CM 1 Heat shield G522-0041-01
CN 1 Right track G522-0043-01
CO 1 Left track G522-0027-01
CP 1 Door support rail G522-5000-01
Item No. Qty. Description Part No.
DA 1 Left side burner side shelf G522-C400-01
DB 1 Side burner drip pan G522-0031-01
DC 1 Side burner G515-1000-01
DD 1 Electrode wire, side burner G515-0039-01
DE 1 Side burner lid G522-0032-01
DF 1 Side burner cooking grate G501-0077-01
DG 1 Right side shelf G522-C200-01
DH/
#13
1 Side burner control knob
(#13)
G522-C700-01
EA 1 Left side panel G522-B800-01
EB 1 Right side panel G522-B900-01
EC 1 Left door assembly G522-8000-01
ED 1 Right door assembly G522-9000-01
EE 2 Door handle G522-00B8-01
EF 1 Bottom shelf-LP G522-4000-01
EG 2 Locking castor G515-0082-01
EH 2 Castor G350-0024-01
EI 2 Door magnet assembly G501-00F2-01
EJ 2 Tank stopper G522-0042-01
EK 1 Quick Check™ fuel gauge
assembly
G522-6500-01
EK1 1 Quick Check™ fuel gauge
EK2 1 Quick Check™ hydraulic tube
EK3 1 Quick Check™ tank support
bracket
EL 1 Tank exclusion wire G522-0092-01
F1 1 Hardware pack G522-B015-01
F2 1 Assembly manual G522-M015-01
F3 1 Safe use and care manual G353-M005-02
F4 1 Bottom shelf weight G412-0030-01

4 5
PARTS LIST (NATURAL GAS) FOR 85-3069-8 (G52216)
Item No. Qty. Description Part No.
AA 1 Top lid assembly G522-2200-01
AB 1 Thermometer G522-0062-01
AC 2 Screw for top lid G433-0002-01
AD 2 Lid bumper, front G522-0088-01
AE 2 Lid bumper, rear G501-0066-01
BA 1 Burner box assembly G522-2500-01
BB 3 Even Heat™ burners G522-B600-01
BC 1 Carryover assembly G522-0071-01
BD 3 Even Heat™ heat distribution
plate
G522-0072-01
BE 3 Cooking grate G522-0097-01
BF 1 Warming rack G515-0058-01
BG 1 Match holder G608-0019-01
BH 2 Even Heat™ heat distribution
plate brace
G522-0085-01
CA 1 Manifold assembly- NG G522-D100-01
CB 1 Natural Gas hose G501-0099-01
CC 1 Side burner valve with
T bracket - NG
G522-00C6-01
CD 1 Metal hose, side burner G508-0024-01
CE1 1 Electronic ignition assembly G511-0055-01
CE2 1 Ignition battery cover G515-0030-01
CE3 1 Instastart™ ignition button G353-0009-01
CF 3 Electrode set, main burner G522-0020-01
CG 3 Control knob G522-B700-01
CH 1 Control panel G522-00C4-01
CI 1 Front brace G522-0025-01
CJ 1 Quick Clean™ grease tray G522-7500-01
CK 1 Quick Clean™ grease cup G416-0015-01
CL 1 Upper back panel G522-0026-01
CM 1 Heat shield G522-0041-01
CN 1 Right track G522-0043-01
CO 1 Left track G522-0027-01
CP 1 Door support rail G522-5000-01
Item No. Qty. Description Part No.
DA 1 Left side burner side shelf G522-C400-01
DB 1 Side burner drip pan G522-0031-01
DC 1 Side burner G515-1000-01
DD 1 Electrode wire, side burner G515-0039-01
DE 1 Side burner lid G522-0032-01
DF 1 Side burner cooking grate G501-0077-01
DG 1 Right side shelf G522-C200-01
DH/
#13
1 Side burner control knob
(#13)
G522-C700-01
EA 1 Left side panel G522-B800-01
EB 1 Right side panel G522-B900-01
EC 1 Left door assembly G522-8000-01
ED 1 Right door assembly G522-9000-01
EE 2 Door handle G522-00B8-01
EF 1 Bottom shelf-NG G522-4600-01
EG 2 Locking castor G515-0082-01
EH 2 Castor G350-0024-01
EI 2 Door magnet assembly G501-00F2-01
EJ 1 Timer G430-0049-01
F1 1 Hardware pack G522-B015-01
F2 1 Assembly manual G522-M015-01
F3 1 Safe use and care manual G353-M005-02
F4 1 Bottom shelf weight G412-0030-01
EXPLODED DIAGRAM (natural gas) FOR 85-3069-8 (G52216)

6 7
Front view
a. Separate the 2 dierent types of
castors:
2 locking castors (EG) and 2 regular
castors (EH).
NOTE: Regular castors (EH) need to
be assembled to the front of
the bottom shelf (EF), and
locking castors (EG) need to be
assembled to the back of the
bottom shelf (EF), as shown in
image A.
b. Insert the U Pin (#15) into one of the
regular castors (EH), as shown in
image B. Attach the regular castor
(EH) to the front of the bottom shelf
(EF), and use the U Pin (#15) to secure
and tighten.
Repeat for remaining 3 castors (EG &
EH).
Ensure that the locking castors (EG) are
firmly locked in the “ON” position before
continuing.
Assemble the left side panel (EA) and
the right side panel (EB), to the bottom
shelf (EF).
Attach the front brace (CI) to the left
and right cart side panels (EA and EB).
The top of the front brace (CI) can be
identified by two clips located on the top
left, and right side of this part.
TIP: One person should align the left
side, while the second person assem-
bles the right side.
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
876
6
YOU WILL NEED:
YOU WILL NEED:
6
15
7 8
Close up
Back view
X 4
X 1
X 4 X 4
YOU WILL NEED:
1
3
2
876
2 3 4
X 6 X 6 X 6
EB
EF
EA
EJ
EA
EF
CI
EA
EB
Close up
Upside down view
F4
EH
15
Close up
EG
EF
EH
B
A

8 9
Attach the upper back panel (CL) to
both the left and right side panels (EA &
EB).
DO NOT tighten screws until all
hardware has been positioned.
YOU WILL NEED:
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
PROPANE MODEL ONLY
b. Locate the Quick CheckTM hydraulic
tube support bracket (A) on the
left side panel (EA). Unscrew the
hardware and position the hydraulic
tube (EK2) behind the bracket (A)
and reconnect to the left side panel
(EA) (Figure C).
1 3 4
X 4 X 4 X 4
Front view
Close up
Back view
5
6
PROPANE MODEL ONLY
a. Remove the Quick CheckTM tank
support bracket (EK3) from the carton
located under the control panel (CH).
ATTENTION: Open the carton with care
to avoid damaging or cutting the Quick
CheckTM hydraulic tube (EK2).
DO NOT bend the Quick Check™
hydraulic tube (EK2).
DO NOT pull or place unnecessary force
on to the Quick Check™ hydraulic tube
(EK2) connection points at the fuel
gauge (EK1) or tank support bracket
(EK3), as this may cause a leak in the
hydraulic tube, resulting in unreliable
fuel gauge readouts.
Quick CheckTM Fuel Gauge (EK)
C
D
Left side panel, Inside view
Left side panel, Inside view
CL
EA
EB
EB
CL
EK3
CH
A
B
EK1
EK2
EK3
EA
A
EK2
EK1
EK3
EK2
EB
EA
Front view
THIS STEP REQUIRES 3 PEOPLE.
DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
Position the top lid assembly and burner
box assembly (A & B) onto the cart
assembly (C), as shown.
4A
B
C

10 11
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
6 7 8
d. Final image reflects the proper
assembly of the Quick Check TM fuel
gauge assembly (EK).
X 2 X 2 X 2
a. Assemble the left and right tracks
(CO and CN) for the Quick Clean™
grease tray (CJ), as shown in figure
A-C.
b. Both the left and right tracks (CO and
CN) should be inserted into the two
clips located on the front brace (CI), as
shown in figure B.
c. Assemble the back of the left and right
tracks (CO and CN) to the upper back
panel (CL), as shown in figure C.
Back view
Close up, back view
67
C
A
ASSEMBLY INSTRUCTIONS
G
EK1
EK3
CO
CN
CN
CL CO
Front view
Left side, outside view
YOU WILL NEED:
PROPANE MODEL ONLY
c. Assemble the Quick Check TM tank
support bracket (EK3) to the left side
panel (EA), as shown in Figure E and F.
2 3 4 5
X 4 X 4 X 4 X 4
Left side panel, Inside View
E
E
F
F
EK2
EK3
EA
CL
EA
Close up, front view
B
CI

12 13
ASSEMBLY INSTRUCTIONS
Front view
Back view
Front, left side view
View inside burner box
ASSEMBLY INSTRUCTIONS
9
A
A
B
B
A
B
YOU WILL NEED:
2 3 4
X 2 X 2 X 2
TIP: Do not tighten until all hardware is
in place.
a. Mount the left side burner side shelf
(DA) onto the two support brackets,
located on the left, upper side panel of
the burner box (BA).
c. Assemble the left side burner side
shelf (DA) to the upper side panel of
the burner box (BA), by positioning
hardware through the interior of the
burner box (BA), as shown in figure C.
d. Complete the left side burner side
shelf assembly (DA) by connecting the
side shelf to the rear of the burner box
side panel (BA), as shown in figure D.
YOU WILL NEED:
24 16
X 2 X 2 X 2
5
X 2
AB
YOU WILL NEED:
A
B
C
D
BA
DG
DA
DA
CH
DA
BA
BA
DA
b. Assemble the front of the left
side burner side shelf assembly
(DA) to the control panel (CH), as
shown in figure B.
Front view
Front, right side view
View inside burner box
Back, right side view
YOU WILL NEED:
2 3 4
X 2 X 2 X 2
TIP: Do not tighten until all hardware is
in place.
a. Mount the right side shelf (DG) onto
the two support brackets, located
on the right, upper side panel of the
burner box (BA).
b. Assemble the front of the right side
shelf (DG) to the control panel (CH),
as shown in figure B.
c. Assemble the right side shelf (DG)
to the upper side panel of the burner
box (BA), by positioning hardware
through the interior of the burner box,
as shown in figure C.
d. Complete the right side shelf assembly
(DG) by connecting the right side shelf
(DG) to the rear of the burner box side
panel (BA) as shown in figure D.
8
YOU WILL NEED:
A
A
B
B
A
B
YOU WILL NEED:
2
2
16
16
4
4
X 1
X 1
X 1
X 1
X 1
X 1
5
5
X 1
X 1
A
A
B
B
A
B
C
D
BA
DG
DG
CH
CH
BA DG
BA
DG
24 16
X 2 X 2 X 2
5
X 2
AB

14 15
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
e. Using the wing nut (#14), assemble the
side burner (DC) to the side burner
drip pan (DB), as shown.
f. Locate the side burner electrode wire
(DD) and insert into the base of the
side burner electrode (DC), as shown
in figure E.
g. Position the side burner cooking grate
(DF) onto the side burner drip pan
(DB).
b. Position the electronic ignition box
(CE1) into the heat shield (CE1)
and feed the assembly through the
opening in the right side panel (EB)
and secure using the nut.
c. Insert one “AA” battery into the
battery compartment with the positive
end facing outward, as shown. Secure
using the ignition button cover (CE2).
YOU WILL NEED:
14
X 1
a. Remove the ignition battery cover
(CE2) and the plastic nut from the
electronic ignition box (CE1).
10
11
E
F
A
B
14
DB
DC
DD
DF
DB
CE2
CE1
EB
CE2
a. Remove the hardware that is
pre-assembled to the side burner valve
(CC). Feed the side burner valve (CC)
through the bottom of the left side
burner side shelf (DA), and re-attach
the hardware, as shown.
b. Assemble the side burner control knob
(#13) to the side burner valve (CC).
c. Position the side burner (DC) through
the opening in the side burner drip
pan (DB).
d. Make sure that the side burner (DC)
engages the side burner valve (CC),
as shown in figure D.
A
B
C
D
10
YOU WILL NEED:
13
X 1
CC
DA
CC
DC
DB
DC CC
13
Left side view
Front, left side view
Front, left side view
-+

16 17
ASSEMBLY INSTRUCTIONS
a. Assemble the heat shield (CM) to
the bottom of the front brace (CI) as
shown in figure A.
b. Assemble the back of the heatshield
(CM) to the upper back panel (CL), as
shown in figure B.
YOU WILL NEED:
9
X 2
PROPANE MODEL ONLY
a. Assemble the tank exclusion (EL) to
the bottom shelf (EF), as shown in
figure A.
b. Assemble the tank exclusion (EL)
to the right cart side panel (EB), as
shown in figure C.
12
13
YOU WILL NEED:
9
X 2
A
B
C
A
B
YOU WILL NEED:
YOU WILL NEED:
10
10
11
11
12
12
X 2
X 2
X 2
X 2
X 2
X 2
CI
CM
CM
CL
EL
EF
EL
EF
EB
Front view
Back view
ASSEMBLY INSTRUCTIONS
f. Insert the Instastart™ ignition button
(CE3) two wires into the Electronic
ignition assembly (CE1), as shown in
figure F.
e. Insert the Electrode wire, side burner
(DD) into the Electronic ignition
assembly (CE1), as shown in figure E.
11 TIP: The Electrode Set, main burner (CF)
and the Electrode wire, side burner
(DD), can be found attached to the
control panel (CH) heat shield, as
shown in figure C.
d. Insert the three Electrode set, main
burner (CF) wires into the Electronic
ignition assembly (CE1) as shown in
figure D.
NOTE: All main burner and side burner
electrode wire connection points
are the same size.
C
CF
DD
CH
Control panel, right side
D
E
F
CE1
CE1
CE1
CF
CE3
DD
ELECTRONIC IGNITION: ELECTRODE ASSEMBLY

18 19
PROPANE MODEL SHOWN
a. Assemble the right door assembly
(ED), to the bottom shelf (EF) by
inserting the fixed pin (bottom of
door) into the hole provided (figure B).
b. Assemble the top of the door
assembly (ED) to the door support rail
(CP), by pressing in the door support
pin and aligning with the hole located
on the top right corner of the door.
TIP: Use a paint scraper to press-in
the support pin, while the second
person aligns the door. The support
pin will lock into position when the
door is assembled correctly.
c. Repeat steps a, and b for the left door
assembly (EC).
Top of door
Bottom of door
B
C
A
16
ASSEMBLY INSTRUCTIONS
ED
EF
ED
EB
EF
ED
CP
Assemble the door support rail (CP) to
the left and right upper side panels (EA
and EB), as shown.
WARNING: This part may have sharp
edges. Wear protective gloves when
assembling.
Front, left side view
YOU WILL NEED:
1 3 4
X 4 X 4 X 4
Close up, front view
14
ASSEMBLY INSTRUCTIONS
15
B
A
Assemble the door handle (EE) to the
left and right door assembly (EC and ED)
as shown in figure A and B.
6 7 8
X 4 X 4 X 4
YOU WILL NEED:
A
B
EA
CP
EB
CH
EA
CP
EE
EC
EE
EC
A

20 21
ASSEMBLY INSTRUCTIONS
b. Place the cooking grates (BE) into the
burner box (BA), as shown in figure A.
a. Assemble the warming rack (BF) by
inserting the three fixed pins into the
three holes provided on the burner
box back panel (BA), as shown in
Figure A and B.
A
19
a. Position the Quick CleanTM grease tray
(CJ) onto the right and left tracks (CN
and CO), as shown.
b. Position the Quick Clean™ grease cup
(CK) in position under the under the
Quick Clean™ grease tray (CJ).
18
CJ
CK
ASSEMBLY INSTRUCTIONS
d. Position the Even Heat™ heat
distribution plates (BD) into the burner
box (BA) as shown.
A
B
C
17
BD
BD
BD BH
BH
Back view
BF
BE

ADDITIONAL WARNINGS
POSITION YOUR BARBECUE
WARNING HOT SURFACES:
You have now completed the Assembly of your COLEMAN® EVEN HEAT™ BARBECUE.
NEXT STEPS:
1. Position your BARBECUE
2. Read SAFE USE CARE MANUAL
3. Perform Grill Safety Check-list
WARNING:
FOR YOUR FAMILIES SAFETY,
DO NOT ATTEMPT TO LIGHT
THIS BBQ UNTIL YOU HAVE
REVIEWED PAGES 4-7 OF THE
COLEMAN SAFE USE AND
CARE MANUAL. ALL SAFETY
AND LEAK TESTS MUST BE
PERFORMED BY THE END USER,
PRIOR TO LIGHTING THIS BBQ.
Always confirm that this Barbecue is not positioned under a combustible object
(e.g., an awning or umbrella) or in a covered area (e.g., porch or gazebo) before
lighting it, to prevent a possible fire.
Always confirm that this Barbecue is not positioned under the overhang of a house,
a garage or other structure before lighting it. An overhang will serve to deflect
flare-ups and radiate heat into the structure itself, which could result in a fire.
Always confirm that this Barbecue is positioned more than 36” (91.4cm) away from
any combustible materials or surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Barbecue. The temperature of
a grease fire or of the radiated heat might otherwise be sucient to ignite nearby
combustibles or volatile substances. Do not position near windows, siding, or fencing.
Always locate the Barbecue where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
!
!!
ASSEMBLY INSTRUCTIONS
FOR NATURAL GAS MODEL ONLY.
Attach the natural gas hose (CB) to the
side burner valve (CC), as shown.
ATTENTION: In order to complete
installation of your Natural Gas BBQ a
1/2” or 3/8” adapter may be required
to connect your BBQ’s Natural gas
hose to your home gas supply. Con-
tact your natural gas supplier to pur-
chase the necessary part.
NOTE: EXTRA HARDWARE WILL BE
LEFT OVER FOR NATURAL GAS
MODEL.
FOR PROPANE MODEL ONLY.
For natural gas model, follow step 21.
a. Feed the regulator (CB) through the
opening on the left side panel (EA).
b. Mount the 20lb propane cylinder
onto the Quick CheckTM tank support
bracket (EK3), located on the inside of
the left side panel (EA).
c. Attach the regulator (CB) coupling nut
to the propane cylinder valve.
ATTENTION:
DO NOT STORE EXTRA PROPANE
TANKS WITHIN BBQ CART.
www.colemanbbqs.com
21
20
EK3
CB
CI
EA
CC
CB

Manufactured by Winners Products Engineering Ltd.
Coleman®, and are registered trademarks of
The Coleman Company, Inc. used under license. ©2013 The Coleman Company, Inc.
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