Coleman REVOLUTION 85-3166-6 User manual

Manual Revision #: 01182019 JC
www.colemanbbqs.com
ASSEMBLY MANUAL
85-3166-6 (G53205)
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
REVOLUTIONTM
3 BURNER

WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous
fires, explosions, property damage, or
serious personal injury or even death.
Follow all leak check procedures
carefully prior to operation of barbecue,
even if grill was dealer assembled. Do
not try to light this barbecue without
reading the Lighting Instructions section
of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to
assemble and cook.
CAUTION
Sharp edges. Wear gloves when
assembling your grill.
INSTALLER OR ASSEMBLER/
CONSUMER
This manual should be kept with the
BBQ at all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories,
or to register your warranty, please visit us on the web at
www.colemanbbqs.com
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open flame
c. Open lid
d. If odor continues, keep
away from the appliance and
immediately call your gas
supplier or your fire department
2. Requires two people to complete
the assembly process.
3. Beware of sharp edges.
THIS BARB E CUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-800-275-4617
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapours in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL
AND PAINTED STEEL PARTS CAN
BECOME VERY HOT.

1
HARDWARE PACK
1/4”-20UNCx38 Screw
X 6
NO.8-32UNCX18 Screw
X 2
NO.8-32UNC Nut
X 2
1/4”-20UNCx16 Screw
X 26
NO.8-32UNCX10 Screw
X 3
Rubberized Washer
X 10
NO.10-24UNCX13 Screw
X 18
ST4.2X10 Tapping Screw
X 9
1/4”-20UNC Nut
X 2
Wheel Lock Pin
X 1
123
4 5 6
78 9
10
No. Description Part Number Qty.
1 1/4"-20UNCx38 Screw 20120-13038-250 6
2 1/4"-20UNCx16 Screw 20120-13016-250 26
3 NO.10-24UNCX13 Screw 20124-10013-250 18
4 NO.8-32UNCX18 Screw 20132-08018-250 2
5 NO.8-32UNCX10 Screw 20332-08010-250 3
6ST4.2X10 Tapping Screw 22500-42010-137B 9
7Rubberized Washer G501-0054-9100 10
8 1/4"-20UNC Nut 30220-13000-250 2
9 NO.8-32UNC Nut 30232-08000-250 2
10 Wheel Lock Pin G350-0026-9000 1
TOOLS NEEDED FOR ASSEMB LY
• #2 Phillips screwdriver (long and short)
• 1/4” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are
recommended to assemble this barbecue.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.

2
PARTS LIST FOR 85-3166-6 (G53205)
Item No. Qty. Description Part No.
AA 1 Top Lid Assembly G532-2000-02
AB 1 Lid Handle G532-0004-01
AC 1 Thermometer G532-0007-01
AD 1 Thermometer Bezel G532-0006-01
AE 2 Screw, Top Lid G466-0007-01
AF 2 Lid Bumper, Front G527-0002-02
AG 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G532-3100-01
BB 3 Main Burner G532-3500-01
BC 2 Carryover Assembly G532-0014-01
BD 3 Heat Distribution Plate G532-0016-01
BE 1 Grease Channel G532-0015-01
BF 6 Cooking Grate G532-0017-02
BG 1 Cleaning Tool G532-0049-01
BH 1 Warming Rack G532-0018-01
BI 1 Match Holder G501-0068-01
BJ 1 Grease Channel Shield G532-0063-01
CA 1 Manifold Assembly, LP G532-8800-01
CB 1 Regulator G501-0060-01
CC1 1 Electronic Ignition Assembly G532-0019-01
CC2 1 Ignition Battery Cover G532-0019-02
CC3 1 Instastart™ Ignition Button G532-0013-01
CC4 1Ground Wire G602-0024-01
CD 1 Electrode Set, Main Burner G515-0067-01
CE 3 Control Knob G532-3600-01
CF 3 Knob Bezel G363-0026-01
CG 1 Control Panel G532-0075-01
CH 1 Front Brace G532-9000-01
CI 1 Grease Cup, Burner Box G416-0015-01
CJ 2 Grease Cup Rails G466-0034-01
CK 1 Upper Back Panel G532-0067-01
CL 1 Lower Back Panel G532-0066-01
CM 1 Heat Shield, Burner Box G532-0023-01
CN 1 Heat Shield, Tank G532-0033-01
CO 1Tank Exclusion Wire G532-0077-01
Item No. Qty. Description Part No.
DA 1 Side Shelf Table, Left G532-0030-01
DB 1 Side Shelf Fascia, Left G532-9400-01
DC 1 Side Shelf Table Rear Brace,
Left
G532-1300-01
DD 1 Side Shelf Table, Right G532-0030-01
DE 1 Side Shelf Fascia, Right G532-A600-01
DF 1 Side Shelf Table Rear Brace,
Right
G532-1700-01
DG 1 Grease Cup Holder, Flare-Free G532-0031-02
DH 1 Grease Cup, Flare-Free G532-0031-02
EA 1 Cart Side Panel, Left G532-1000-02
EB 1 Cart Side Panel, Right G532-1100-02
EC 1 Left Door Assembly G532-9100-01
ED 1 Right Door Assembly G532-9200-01
EE 2 Door Handle G532-0026-01
EF 1 Bottom Shelf G532-0600-02
EG 2 Locking Castor G350-0023-01
EH 2 Castor G350-0024-01
EI 2 Door Magnet Assembly G527-0037-01
F1 1 Hardware Pack G532-B005-01
F2 1 Assembly Manual G532-M005-01
F3 1 Safe Use and Care Manual G532-M005-02
F4 1 Tank Screw G505-0047-01

3
EXPLODED DIAGRAM FOR 85-3166-6 (G53205)
CI
DD
CL
ED
EE
EG
EH
EI
F4
DF
BE
BJ
AA
AB
DG
DH
DE
CN
CH
EI
EC
EA EB
DC
CO
DB
DA
BI
CM
CK
CC3
CC1 CC2
EE
BH
BG
BA
BB
AE
AG
AF
BF
BD
BF
CF
CE
AC
AD
CD
CA
BC
CJ
Extras
Hardware
Pack
Assembly
Manual
Safe Use
& Care
Manual
F1 F2 F3
CB
CG
EF
CC4

4
ASSEMBLY INSTRUCTIONS
1
EF
EG
EH
EG
EH
13
6
10
X 1

5
ASSEMBLY INSTRUCTIONS
2
EA
EB
EF
EF
CC1
2X
66 94
X 2X 2
6
2
X 8
CE1
CE1
B
A
C
CC4
CC4 CC4

6
ASSEMBLY INSTRUCTIONS
3
4X
6
2
X 4
CL
CL
EB
EB
EA

7
ASSEMBLY INSTRUCTIONS
4
CL
EF
6
6
X 1
CO
CO
CO

8
ASSEMBLY INSTRUCTIONS
5
2X
6
2
X 4
CH
CH
EA
EB

9
ASSEMBLY INSTRUCTIONS
6
CM
CM
CJ
CJ
CJ
CJ
6
6
X 2
A.
B.

10
ASSEMBLY INSTRUCTIONS
6
CM
CM
EB
EB
EA
CI
C.
D.
6
6
X 4

11
BA
BA
ASSEMBLY INSTRUCTIONS
7
BA
2X
6
2
X 4
WARNING:
WATCH YOUR HANDS!

12
8
ASSEMBLY INSTRUCTIONS
CK
EB EA
66 71
X 2X 4
EA
BA
BA
17

13
9
ASSEMBLY INSTRUCTIONS
CH
CN
CL
6
6
X 2
CK
CN
CK

14
ASSEMBLY INSTRUCTIONS
10
6
6
3
3
X 3
X 2
DA
DA
DC
DB
A.
B.

15
DA
BA
DA
A.
ASSEMBLY INSTRUCTIONS
11
DA
BA
66 72
X 3X 3
TIP:
Ensure that the rubber side of
the rubberized washer makes
contact with the burner box.
B.

16
A1 B2
ASSEMBLY INSTRUCTIONS
11
6
3
X 2
6
871
X 1X 1X 1
C.
D.
BA
BA
DC
DB
A1
B2

17
ASSEMBLY INSTRUCTIONS
11
DB
CC3
CC3
CC3
DB
E.

18
ASSEMBLY INSTRUCTIONS
12
CC2
CC1
-
+
(CC3)
InstaStart
Button
Electronic Ignition Assembly
The electrode set for main burner (CD), instastart button (CC3) can be found
under the control panel (CG),attached to the manifold (CA). Insert the main burner
electrode (CD) into the electronic ignition (CC1). Insert one “AA” battery into the
compartment with the positive end facing outward. Secure using the battery cover
(CC2).
CC1
CD
CC4
CC2
CC1
CC3