Color Guard Railing Systems Lincoln Aluminum Adjustable Stair Rail User manual

www.colorguardrailing.com
A) Top Rail Assembly with Vinyl & Baluster Insert - 1
B) Top Bracket - 2
C) Top Adjustable Stair Bracket - 2
D) BottomRail Bracket - 2
E) #10 x 1”Self-Drilling Screws - 10
F) Bottom Rail Assembly with Vinyl & Baluster Insert - 1
G) Adjustable Stair Bracket Base - 4
H) Adjustable Bottom Stair Bracket - 2
I) INTENTIONALLY OMITTED
J) #10-32 x 7/16”Machine Screws - 8
K) 1/4-20 x 1/2” Set Screws - 4
L) Balusters - 9 - 4’section 11 - 5’section
13 - 6’section 16 - 7’section
18 - 8’section
Drill Bits: 5/32”
#2 square drive hex bit 4”long
Drill with Adjustable Clutch
Miter Saw with Metal Cutting Blade
Level
Rubber Mallet or Wood Block
Tape Measure
Masking or Strapping Tape
12”Combination Square
8”File
Straight Edge
1/8”Hex Wrench
OPTIONAL TOOLS:
Center Punch
Touch-up Paint
Silicone Adhesive
Shop Vac or Blower
Right Angle Drill Attachment
Bar Clamp
Installer is responsible for quality workmanship and meeting all building codes.
Instructions for
Lincoln Aluminum Adjustable Stair Rail
36” Height
Component List: Tools Required:
MADE IN THE USA
ezTIPS
• Read and understand all instructions before starting your installation.
• Plan your railing project completely. A drawing or sketch is recommended.
• Check local building codes.
• Check all cartons for proper components.
• Paint all cut ends to protect from the environment.
• Use two people for best results.
• Wear personal protective equipment, such as safety glasses, gloves, etc.
• Pre-drilling of all holes is recommended.
• Do not over-tighten screws. Set clutch on drill to lowest workable setting.
1. Secure top post to deck, level and plumb. It is the responsibility of the installer to ensure proper installation, including adherence
to all local codes.
2. Place bottom post on lowest step or landing.
3. Place a piece of tape on baluster insert to keep from moving.
4. Place bottom rail against posts, baluster openings up.
5. Measure horizontally from both posts to the edge of the rst baluster hole, the distance should be no less than 3”on both ends. If you
have less than 3”, slide your rail to the left or right to remove a hole. Move lower post as needed to achieve 3” minimum spacing. Do not
mount post until 3”spacing is achieved. Secure lower post, level and plumb.
Aluminum Post Placement & Installation
1
D
HKL
IN-54 RM
G
F
B
E
J
C
A
Top Rail
Vinyl Insert
Vinyl Insert
Bottom Rail
Baluster Insert
Baluster Insert
Always wear safety goggles

Adjustable Stair Rail Installation
1. With both post collars removed, set the Bottom Rail Assembly (F) on stairs and against posts with baluster openings facing up. Place
carpenter square against post and on top of rail. Mark a horizontal line on both upper and lower posts, between posts. Install collars.
2. For 36” high stair rails:
a. Upper post, measure up 31-¼” from horizontal line (step 1) and make a 2nd horizontal line.
b. Lower post, measure up ¾” from horizontal line (step 1) and make a 2nd horizontal line. Then measure up 31-¼”from the 2nd line
(step 2b) and make a 3rd horizontal line. Erase the original line from step 1.
c. You should now have 2 horizontal lines on each post.
3. Place a vertical mark 7/8” in from the outer edge of each post that intersects with the 4 horizontal lines from step 2. Pre-drill a 5/32”hole
on each mark, 4 holes total. For ease of installation, use of a Right Angle Drill Attachment for the bottom post is suggested.
4. Install set screw (K) into each base (G) using 1/8”hex wrench. Use screw (E) to attach base (G) onto the posts, 2 on upper post and 2 on
lower post, using the pre-drilled holes in step 3. Using a carpenter square to keep base level, pre-drill 5/32” hole through post and install
screw (E). Two bases should now be attached to each upper and lower post.
5. Install (2) Adjustable Stair Bottom Brackets (H) with the screw holes facing down to each base closest to the stair. Rotate bracket (H)
until the face is perpendicular to the stair angle. Tighten each set screw.
6. Place a 2x4 at onto the stairs against the posts. Set the Bottom Rail Assembly (F) onto the 2x4 with the baluster openings facing up.
Slide the Bottom Rail Assembly (F) on the 2x4 until the baluster openings are centered between the posts. Check that there is at least
1-1/4”from the face of the Adjustable Stair Bottom Brackets (H) to the rst baluster opening. This will ensure the Bottom Rail Bracket (D)
has proper clearance. Place a clamp onto the Bottom Rail Assembly (F) and either post to keep it from moving. Mark the bottom rail at the
intersection of the face of the Adjustable Stair Bottom Brackets (H) and the Bottom Rail Assembly (F) for each post. Mark the rail “T”near
the upper post. Be sure the“T” is at the upper post during assembly. Remove the Bottom Rail Assembly (F) and cut on each mark. Check
that the rail ts between the brackets. Trim rail if needed.
7. Slide (2) Bottom Rail Bracket (D) onto Bottom Rail Assembly (F), with baluster openings facing up, and the tabs on each bracket facing
down and out. Set Bottom Rail Assembly (F) between posts and attach to Adjustable Stair Bottom Brackets (H) using (4) #10-32x7/16” (J)
screws, 2 into each bracket. Check that each set screw in the bottom bases are tight.
8. Install (2) Top Adjustable Stair Brackets (C) into the 2 remaining bases, 1 on each post. Rotate bracket (C) until the face is perpendicular
to the stair angle. Tighten each set screw.
9. Install (1) baluster into the highest and (1) baluster into the lowest baluster opening in the Bottom Rail Assembly (F). Set the Top Rail
Assembly (A) onto the 2 balusters. Check that the remaining baluster openings on the top and bottom rails are equal. Push Top Rail
Assembly (A) against posts. Move Top Rail Assembly (A) until balusters are plumb and equal to posts. Mark the top rail at the intersection
of the face of the Top Adjustable Stair Brackets (C) and the Top Rail Assembly (A) for each post. Mark the rail “T”near the upper post.
Be sure the“T” is at the upper post during assembly. Remove the top rail and cut on the marks. Check that the top rail ts between the
brackets.
10. Slide the Top Brackets (B) onto the top rail, with the mounting holes facing out. Turn rail over so the baluster openings are facing up.
Position the bracket ush with the end of the rail, locate the bottom mounting hole, and pre-drill a 5/32” hole. Install (1) #10x1”(E) screw
through bracket and into rail. Repeat for opposite end of rail.
11. Install remaining balusters. Attach top rail to balusters. Position top rail between top brackets and install #10-32x7/16” machine
screws, 2 on each bracket. Tighten set screws (K) in top bases.
12. Install caps onto posts.
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