Columbus McKinnon Yale ERGO 360 User manual

EN – Operating, Maintenance & Parts Manual (Also applicable for special versions)
Ratchet lever hoist
YaleERGO 360
Ident-No: 85005206AC/2019.05

2 COLUMBUS McKINNON
Table of Contents
Introduction ......................................................................................................................... 3
Correct Operation .............................................................................................................. 3
Incorrect Operation ............................................................................................................. 4
Assembly ............................................................................................................................. 6
Inspection Before Initial Operation .................................................................................... 7
Inspection Before Starting Work ......................................................................................... 7
Operation ............................................................................................................................. 8
Inspection, Service & Repair ............................................................................................ 11
Transport, Storage, Decommissioning and Disposal ...................................................... 16
Parts Ordering Information ................................................................................................. 18
Explosion Drawing – YaleERGO 360 0,8 t/1 ............................................................................ 19
Spare Parts List – YaleERGO 360 0,8 t/1 .................................................................................. 20
Explosion Drawing – YaleERGO 360 1,6 t/1 ............................................................................ 21
Spare Parts List – YaleERGO 360 1,6 t/1 .................................................................................. 22
Explosion Drawing – YaleERGO 360 3,2 t/1 ............................................................................ 23
Spare Parts List – YaleERGO 360 3,2 t/1 .................................................................................. 24
Explosion Drawing – YaleERGO 360 6.0 t/2 ............................................................................ 25
Spare Parts List – YaleERGO 360 6,0 t/2 .................................................................................. 26
Explosion Drawing – YaleERGO 360 9.0 t/3 ............................................................................ 27
Spare parts List – YaleERGO 360 9,0 t/3 .................................................................................. 28
Explosion Drawing –Lever– YaleERGO 360 0,8 t & 1,6 t ........................................................ 29
Spare Parts List –Lever – YaleERGO 360 0,8 t & 1,6 t ............................................................ 29
Explosion Drawing –Lever– YaleERGO 360 3,2 t & 6,0 t & 9,0 t ............................................ 30
Spare Parts List –Lever– YaleERGO 360 3,2 t & 6,0 t & 9,0 t ................................................. 30

COLUMBUS McKINNON 3
INTRODUCTION
Products of CMCO Industrial Products GmbH have been built in accordance with the state-of-
the-art and generally accepted engineering standards. Nonetheless, incorrect handling when
using the products may cause dangers to life and limb of the user or third parties and/or
damage to the hoist or other property.
The operating company is responsible for the proper and professional instruction of the
operating personnel. For this purpose, all operators must read these operating instructions
carefully prior to the initial operation.
These operating instructions are intended to acquaint the user with the product and enable
him to use it to the full extent of its intended capabilities. The operating instructions contain
important information on how to operate the product in a safe, correct and economic way.
Acting in accordance with these instructions helps to avoid dangers, reduce repair costs and
downtimes and to increase the reliability and lifetime of the product. The operating instructions
must always be available at the place where the product is operated. Apart from the operating
instructions and the accident prevention act valid for the respective country and area where
the product is used, the commonly accepted regulations for safe and professional work must
also be adhered to.
The personnel responsible for operation, maintenance or repair of the product must read,
understand and follow these operating instructions.
The indicated protective measures will only provide the necessary safety, if the product is
operated correctly and installed and/or maintained according to the instructions. The operating
company is committed to ensure safe and trouble-free operation of the product.
CORRECT OPERATION
The unit is used for lifting, lowering, pulling and tensioning of loads.
The unit is also suitable for lashing of loads on trucks etc. on public roads according to EN
12195. Tensioning force STF and hand force SHF, which are indicated on the identity plate,
must be taken into account.(→ Tab. 1).
ATTENTION: The unit may be used only in situations in which the load carrying capacity
of the device and/or the supporting structure does not change with the load position.
Any different or exceeding use is considered incorrect. Columbus McKinnon Industrial Products
GmbH will not accept any liability for damage resulting from such use. The risk is borne by the
user or operating company alone.
The load capacity indicated on the unit is the maximum working load limit (WLL) that may be
attached.
If the hoist is to be used for frequent lowering from large heights or in indexed operation, first
consult the manufacturer for advice because of possible overheating.
The top hook and the load hook of the unit must be in a vertical line above the load centre of
gravity (S) when the load is lifted, in order to avoid load sway during the lifting process.

4 COLUMBUS McKINNON
The selection and calculation of the appropriate supporting structure are the responsibility of
the operating company.
The attachment point and its supporting structure must be designed for the maximum loads to
be expected (deadweight of the unit + load capacity).
The operator must ensure that the hoist is suspended in a manner that makes it possible to
operate the unit without exposing himself or other personnel to danger by the unit itself, the
suspension or the load.
The operator may start moving the load only after it has been attached correctly and all
persons are clear of the danger zone.
Do not allow personnel to stay or pass under a suspended load.
A lifted or clamped load must not be left unattended or remain lifted or clamped for a longer
period of time.
The hoist may be used at ambient temperatures between –10° and +50°C. Consult the
manufacturer in the case of extreme working conditions.
ATTENTION: Before use at ambient temperatures of less than 0°C, check the brake for
freezing by lifting and lowering a small load 2 - 3 times.
Prior to operation of the hoist in special atmospheres (high humidity, salty, caustic, alkaline) or
handling hazardous goods (e.g. molten compounds, radioactive materials), consult the
manufacturer for advice.
For attaching a load, only approved and certified lifting tackle must be used.
Correct operation involves compliance with the operating instructions and in addition also
compliance with the maintenance instructions.
In case of functional defects or abnormal operating noise, stop using the hoist immediately.
INCORRECT OPERATION
(List not complete)
Do not exceed the rated load capacity (WLL) of the unit and/or the suspension and the
supporting structure.
The unit must not be used for pulling free fixed loads. It is also prohibited to allow loads to
drop when the chain is in a slack condition (danger of chain breakage).
Removing or covering labels (e.g. by adhesive labels), warning information signs or the
identity plate is prohibited.
When transporting loads ensure that the load does not swing or come into contact with other
objects.
The load must not be moved into areas which are not visible to the operator. If necessary, he
must ensure he is given help.
Driving the unit with a motor is not allowed.

COLUMBUS McKINNON 5
The lever must not be extended. Only original hand levers must be used.
The unit must never be operated with more than the power of a person.
Welding on hook and load chain is strictly forbidden. The load chain must never be used as a
ground connection during welding.
Side pull, i. e. side loading of either the housing or the bottom block is forbidden.
The load chain must not be used as a chain sling.
A unit changed without consulting the manufacturer must not be used.
Do not use the hoist for the transportation of people.

6 COLUMBUS McKINNON
Do not knot the load chain or connect it by using pins, bolts, screw drivers or similar.
Do not repair load chains installed in the hoist.
Removing the safety latches from top and/or load hooks is forbidden.
Never attach the load to the tip of the hook. The lifting tackle must always be seated in the
saddle of the hook.
Do not use the chain stop as an operational limit device.
Turning of loads under normal operating conditions is not allowed, as the bottom blocks of the
hoists are not designed for this purpose. If loads must be turned in normal operation, an anti-
twist swivel must be used or the manufacturer must be consulted.
Only one load lifting attachment may be suspended in the load hook of the hoist.
Never reach into moving parts.
Do not allow the unit to fall from a large height. Always place it properly on the ground.
The unit must not be used in potentially explosive atmospheres.
ASSEMBLY
Inspection of the attachment point
The attachment point for the hoist must be selected so that the supporting structure to which it
is to be fitted has sufficient stability and to ensure that the expected forces can be safely
absorbed.
The unit must align freely also under load in order to avoid impermissible additional loading.
The selection and calculation of the appropriate supporting structure are the responsibility of
the operating company.

COLUMBUS McKINNON 7
INSPECTION BEFORE INITIAL OPERATION
Prior to initial operation, before it is put into operation again and after substantial changes, the
product including the supporting structure must be inspected by a competent person*. The
inspection mainly consists of a visual inspection and a function check. These inspections are
intended to establish that the hoist is in a safe condition, has been set up appropriately and is
ready for operation and that any defects or damage are detected and eliminated, as required.
*Competent persons may be, for example, the maintenance engineers of the manufacturer or
the supplier. However, the company may also assign performance of the inspection to its own
appropriately trained specialist personnel.
Before putting the unit into operation, check functioning of the chain drive in unloaded condition.
INSPECTION BEFORE STARTING WORK
Before starting work, inspect the unit including the suspension, equipment and supporting
structure for visual defects, e. g. deformations, superficial cracks, wear and corrosion marks.
In addition also test the brake and check that the hoist and the load are correctly attached.
Checking the brake function
Before starting work, always check operation of the brake:
To do this, lift, pull or tension and lower or release a load over a short distance with the unit.
When the hand lever is released, the load must be held in any position.
This check is intended to ensure that even at temperatures below 0°C, the brake disks are not
frozen. Repeat it at least twice, before starting further work.
ATTENTION: If the brake does not function properly, the unit must be immediately taken
out of service and the manufacturer must be contacted!
Inspection of the attachment point
The attachment point for the hoist must be selected so that the supporting structure to which it
is to be fitted has sufficient stability and to ensure that the expected forces can be safely
absorbed.
The unit must align freely also under load in order to avoid impermissible additional loading. The
selection and calculation of the appropriate supporting structure are the responsibility of the
operating company.
Inspection of the load chain
Inspect the load chain for sufficient lubrication and check for external defects, deformations,
superficial cracks, wear and corrosion marks.
Inspection of the chain stop
The chain stop must always be fitted to the loose chain end. There must be no wear or
incorrect alignment.
Inspection of the top hook and load hook
The top resp. load hooks must be checked for cracks, deformations, damage, wear and
corrosion marks. The safety latch must move freely and be fully functioning.
Inspection of chain reeving in the bottom block
All units with two or more chain falls must be inspected before initial operation to ensure that
the load chain is not twisted or kinked. The chains of hoists with two or more falls may become
twisted if the bottom block is rolled over, for example.
When replacing the chain, make sure that the chain is reeved correctly. The chain weld must
face outwards.

8 COLUMBUS McKINNON
800kg - 3200kg 6000kg 9000kg
Only fit load chains which have been approved by the manufacturer. Non-compliance with this
specification will render the legal warranty or guarantee void with immediate effect.
Function check
Before start-up, check that the chain drive is working in the unloaded condition.
OPERATION
Installation, service, operation
Operators delegated to install, service or independently operate the hoist must have had
suitable training and be competent. Operators are to be specifically nominated by the company
and must be familiar with all relevant safety regulations of the country of use.
Free chain assembly
Attention: To ensure proper function of the hoist brake and free chain systems, perform
the following steps.
a. Set direction lever to ‘N’ position
b. Turn the handwheel clockwise to ensure the Change Over Gear has engaged the brake
disc. Complete this step while holding the chain strand with lower hook attached. A
‘clicking’ sound will be heard if the load side of the chain is not held with sufficient force.
c. After tightening the brake, push the check washer onto the drive shaft. Make sure the
serration has engaged at an angel between approx. 30°to 60°degrees at last.
d. Next, put the flat washer onto the shaft. Finally tighten the hex nut firmly while holding the
handwheel in place.
(Doing so, the check washer will rotate along with the drive shaft till it hits the little cam inside
the handwheel.)
Please check now that the handwheel turns easily in each direction within the given angel.
Put on the center cap when done.

COLUMBUS McKINNON 9
Releasing the chain
Turn pawl rod lever to neutral (central) position. The chain can now be pulled in both directions
and the load chain fall will be quickly tensioned.
Attention: The minimum load to engage the automatic brake lies between 30 and 45 kg.
Usage of the ERGO-Lever
If the integrated handle at the lever should be used, it can be folded into the forward or
backward position. The handle will click into place with a clearly audible snapping sound. The
conical seating of the handle shall be free of dirt at all times. If necessary the seating has to be
cleaned just as well as the associated parts.
To move the handle back into its starting position the handle has to be pulled forwards out of
its conical seating and simultaneously tilted back inside the lever. To do so the gripping
surfaces of the handle should stay parallel to the slot inside the handle. The handle will be
held in its position by spring load.
CLICK
CLICK

10 COLUMBUS McKINNON
Lifting the load
Pull the rerwardpawl rod lever along its axis backwards and tilt to position "↑". Make sure that
the lever will click exactly into place.
Operate hand lever with pumping action. If work is stopped while the hoist is still under load,
the pawl rod lever must remain in the lifting position "↑".
Lowering the load
Pull the rerwardpawl rod lever along its axis backwards and tilt to position "↓". Make sure that
the lever will click exactly into place.
Operate hand lever with pumping action.
Brake jamming
lf a hoist, which is under load, is suddenly relieved of load pressure, e.g. by lifting off the load or
when pulling down walls, and lowering has not been initiated first, the brake will remain locked.
The brake will also lock if the load hook with the bottom block is pulled too tightly against the
housing.
Releasing the jammed brake
Turn pawl rod lever to the lowering position "↓" and operate hand lever with a vigorous stroke.
lf the brake is jammed on extremely tight, it can be released by striking the hand lever.
Yale overload protection device (optional)
The overload protection device is set to approx. 25% (±15%) overload. Its adjustment must
only be carried out by a competent person.
When the load limit is exceeded, the overload protection device is activated and prevents
further lifting of the load, lowering is still possible.

COLUMBUS McKINNON 11
INSPECTION, SERVICE & REPAIR
According to national and international accident prevention and safety regulations hoisting
equipment must be inspected:
• in accordance with the risk assessment of the operating company
• prior to initial operation
• before the unit is put into service again following a shut down
• after substantial changes
• however, at least once per year, by a competent person.
ATTENTION: Actual operating conditions (e.g. operation in galvanizing facilities) can
dictate shorter inspection intervals.
Repair work may only be carried out by a specialist workshop that uses original Yale spare
parts. The inspection (mainly consisting of a visual inspection and a function check) must
determine that all safety devices are complete and fully operational and cover the condition of
the unit, suspension, equipment and supporting structure with regard to damage, wear,
corrosion or any other alterations.
Initial operation and recurring inspections must be documented (e.g. in the CMCO works
certificate of compliance).
If required, the results of inspections and appropriate repairs must be verified. If the hoist (from
1 t lifting weight) is fitted on or in a trolley and if the hoist is used to move a lifted load in one or
several directions, the installation is considered to be a crane and the further inspections must
be carried out, as required.
Paint damage should be touched up in order to avoid corrosion. All joints and sliding surfaces
should be slightly greased. In the case of heavy contamination, the unit must be cleaned.
The unit must be given a general overhaul after 10 years, at the latest.
In particular, check the dimensions of the load chain, the load hook and the top hook.
ATTENTION: After the replacement of components, a subsequent inspection by a
competent person is obligatory!
Inspection of the load chain (acc. to DIN 685-5)
Load chains must be inspected for mechanical damage at annular intervals, however after 50
operating hours, at the latest. Inspect the load chain for sufficient lubrication and check for
external defects, deformations, superficial cracks, wear and corrosion marks.
Round-section steel chains must be replaced when the original nominal thickness ´d´ on the
chain link with the worst wear has been reduced by more than 10% or when the chain has
elongated over one pitch ´pn´ by 5% or over 11 pitches (11 x pn) by 3%.
Nominal dimensions and wear limits are shown in table 2. If one of the limit values is reached,
the load chain must be replaced.

12 COLUMBUS McKINNON
d = Nominal thickness of chain
d1,d2 = Actual value
d9,0
2
dd
d21
.min 


Nominal values and wear
limit ation
Yale
ERGO 360
800 1600 3200 6000 9000
Round link chain [mm] 5,6 x 17 7,1 x 21 10 x 28 10 x 28 10 x 28
Grade T T V V V
Diameter d
nom
[mm] 5,6 7,1 10,0 10,0 10,0
d
min
[mm] 5,0 6,4 9,0 9,0 9,0
Pitch p
n nom
[mm] 17,0 21,0 28,0 28,0 28,0
p
n max
[mm] 17,9 22,1 29,4 29,4 29,4
Length 11 x p
n nom
[mm] 187,0 231,0 308,0 308,0 308,0
11 x p
n max
[mm] 192,6 237,9 317,2 317,2 317,2
Maintenance of the load chain
In most cases, chain wear in the link points is caused by insufficient care of the chain. In order
to ensure optimal lubrication of the link contact points, lubricate the chain at regular intervals
adapted to the application with creep-type lubricant (e.g. gear oil). A dry film lubricant, e.g.
PTFE spray, should be used in environments where abrasives like sand, etc., occur. The
service life of the load chain can be increased by careful lubrication to 20 - 30 times compared
with a chain that is not serviced.
• When lubricating the chain, make sure the chain is in no-load condition so that the oil can
reach the contact points of the chain links which are subject to wear. Chain link parts contacting
each other must always be coated with lubricant, otherwise increased wear on the chain
results.
• It is not sufficient to lubricate the chains on the outside as this does not ensure that a
lubricant film can build up in the contact points.
• With a constant lifting path of the chain, the change-over area from lifting to lowering
movement must be checked in particular.
• Make sure that the load chain is lubricated over its entire length, also including the part of the
chain in the housing of the hoist.
• Clean dirty chains with petroleum or a similar cleaning agent, never heat the chain.
• When lubricating the chain, also check the chain for wear.
ATTENTION: It must be ensured that no lubricant can penetrate into the brake enclosure.
This may result in failure of the brake.

COLUMBUS McKINNON 13
Replacing the load chain
The load chain must be replaced by a new chain of the same dimensions and quality in the
event of visible damage or deformations, however, when the discarding status has been
reached, at the latest. A load chain to be discarded must only be replaced by an authorized
specialist workshop. Only fit load chains which have been approved by the manufacturer. Non-
compliance with this specification will render the legal warranty or guarantee void with
immediate effect.
NOTE: Replacement of a load chain must be documented!
Hoist with single fall
• Only pull in the new chain in no-load condition
• An open load chain link is required as a tool. It can be obtained by using an abrasive wheel to
cut a section from an existing link with the same dimension. The length of the cut section must at
least correspond to the thickness of the link.
• Remove load hook from the old load chain and suspend open load chain link in the loose
end of the load chain.
• Suspend the new, lubricated load chain also in the open link and pull it through the hoist unit
(turn hand wheel clockwise).
• Do not fit a twisted chain. The welds must face outwards from the chain wheel.
• When the old load chain has passed through the hoist unit it can be detached together with the
open chain link and the load hook can be fitted on the new load chain just pulled in.
• Detach the chain stop from the loose end of the old, replaced load chain and fit it to the loose
end of the new load chain just pulled in.
ATTENTION: The chain stop must always be fitted to the loose end of the chain (idle fall).
Hoist with several falls
ATTENTION: Only pull in the new chain when the bottom block is unloaded, otherwise
the bottom block may drop when the load chain is detached. Danger of injury!
• An open load chain link is required as a tool. It can be obtained by using an abrasive wheel to
cut a section from an existing link with the same dimension. The length of the cut section must
at least correspond to the thickness of the link.
• Detach the loaded-fall end of the load chain from the housing of the hoist unit or the bottom
block (depending on model).
• Suspend prepared, open load chain link in the now free load chain end.
• Suspend the new, lubricated load chain also in the open link and pull it through the bottom
block and the hoist unit (turn hand wheel clockwise).
• Do not fit a twisted chain. The welds must face outwards from the chain wheel.
• When the old chain has passed through the hoist unit it can be detached together with the
open chain link.
• Fix the loaded-fall end of the new load chain on the housing/frame or on the bottom block
(depending on model) of the hoist.
• Attach the chain stop to the loose end of the new load chain.
ATTENTION: The loose end of the idle fall must always be fitted to the chain stop (Fig. 1).
Inspection of the load hook and top hook
Inspect the hook for deformation, damage, surface cracks, wear and signs of corrosion, as
required, but at least once a year. Actual operating conditions may also dictate shorter
inspection intervals.

14 COLUMBUS McKINNON
Hooks that do not fulfil all requirements must be replaced immediately. Welding on hooks,
e.g. to compensate for wear or damage is not permissible. Top and/or load hooks must be
replaced when the mouth of the hook has opened more than 10% or when the nominal
dimensions have reduced by 5% as a result of wear. Nominal dimensions and wear limits are
shown in table 3. If a limit value is reached, replace the components.
Nominal values and wear limitation
Yale
ERGO 360
800 1600 3200 6000 9000
Hook opening a
nom
[mm] 27,0 31,0 40,0 44,0 68,0
a
min
[mm] 29,7 35,2 44,0 48,4 74,8
Hook width b
nom
[mm] 15,0 19,5 20,0 32,0 50,0
b
min
[mm] 14,3 18,5 19,0 30,4 47,5
Hook height h
nom
[mm] 20,0 26,0 37,0 45,0 68,0
h
min
[mm] 19,0 24,9 34,8 42,6 64,6
Inspection of the brake
Immediately contact the manufacturer, if irregularities are found (e.g. defective friction disks).
All components of the brake must be checked for wear, damage, discoloration caused by
overheating and for functioning.
Friction disks must always be kept free from grease, oil, water or dirt. Check the bonding of
the friction disks.
The inspections have to be initiated by the operating company.

COLUMBUS McKINNON 15
Troubleshooting chart
Symptom
Possible cause(s)
Corrective action
Hoist is hard to operate in
either direction.
1. Load chain worn long to gauge, thus
binding between liftwheel and chain
guide.
1. Check chain, and replace if worn excessively.
2. Load chain rusty, corroded or clogged
with foreign matter such as cement or
mud.
2. Clean chain by tumble polishing or using a
non-acid or non-caustic type solvent. Check
chain for gouges, damaged or bent links. Lubricate
with Lubriplate® Bar and Chain Oil 10-R (Fiske
Bros. Refning Co.) or equal lubricant.
3. Bushings clogged with matter such as
cement or dust.
3. Disassemble and clean liftwheel bushings and
bushings in gear cover and side plate (gear side).
Any parts worn excessively should be replaced.
4. Lever binding. 4. Clean by removing any foreign matter which may
be between the lever and the brake cover.
5. Brake parts corroded or clogged with
foreign matter.
5. Disassemble brake and clean thoroughly (by
wiping with a cloth - not by washing in a solvent).
Replace ratchet assembly if too gummy, worn or
scored. Keep brake surfaces clean and dry.
6. Liftwheel pockets clogged with foreign
matter or worn excessively causing chain
to bind between liftwheel and chain
guide.
6. Clean out pockets and use if not worn excessively.
Replace liftwheel if pockets are worn.
7. Liftwheel twisted or bent - gear teeth
bent.
7. Excessive overload had been applied. Replace
damaged parts.
Hoist is hard to operate in
down direction.
1. Brake parts corroded or clogged with
foreign matter.
1. Disassemble brake and clean thoroughly (by
wiping with a cloth - not by washing in a solvent).
Replace ratchet assembly if too gummy, worn or
scored. Keep brake surfaces clean and dry.
2. Chain binding.
2. Check chain, and replace if worn excessively.
Clean chain by tumble polishing or using a
non-acid or non-caustic type solvent. Check chain
for gouges, damaged or bent links. Lubricate with
Lubriplate® Bar and Chain Oil 10-R (Fiske Bros.
Refning Co.) or equal lubricant.
Hoist is hard to operate in
up direction.
1. Chain binding.
1. Check chain, and replace if worn excessively.
Clean chain by tumble polishing or using a
non-acid or non-caustic type solvent. Check chain
for gouges, damaged or bent links. Lubricate with
Lubriplate® Bar and Chain Oil 10-R (Fiske Bros.
Refning Co.) or equal lubricant.
2. Overload. 2. Reduce load or use correct capacity unit.

16 COLUMBUS McKINNON
TRANSPORT, STORAGE, DECOMMISSIONING AND DISPOSAL
Observe the following for transporting the unit:
• Do not drop or throw the unit, always deposit it carefully.
• Load chains must be transported in a way to avoid knotting and formation of loops.
• Use suitable transport means. These depend on the local conditions.
Observe the following for storing or temporarily taking the unit out of service:
• Store the unit at a clean and dry place.
• Protect the unit incl. all accessories against contamination, humidity and damage by means
of a suitable cover.
• Protect hooks against corrosion.
• A light lubricant film should be applied to the chain.
ATTENTION: It must be ensured that no lubricant can penetrate into the brake enclosure.
This may result in failure of the brake.
• Since the brake disks may freeze at temperature below 0 °C, the unit should be stored with
closed brake. For this purpose, move the change-over lever to lifting ( ↑ ) and operate the
hand lever with a pumping action, while holding the load fall.
• If the unit is to be used again after it has been taken out of service, it must first be inspected
again by a competent person.
Disposal
After taking the unit out of service, recycle or dispose of the parts of the unit in accordance
with the legal regulations.

COLUMBUS McKINNON 17
Description
1 Top hook
with safety latch
2 Housing
3 Load chain
4 Bottom block
5 Load hook
with safety latch
6 Handwheel
7 Pawl rod lever
8 Hand lever
9 Chain stop
10 Handle, tiltable
Yale
ERGO 360
800 1600 3200 6000 9000
Capacity [kg] 800 1600 3200 6000 9000
Number of chain falls 1 1 1 2 3
Chain dimension d x p
n
[mm] 5,6 x 17 7,1 x 21 10 x 28 10 x 28 10 x 28
Min. Headroom [mm] 320 375 445 563 695
Hand lever length [mm] 327 327 377 377 377
Hand pull at rated load [daN] 22 34 47 47 51
Net weight at standard lift [kg] 6,7 9,6 17,2 28,9 49,5
Tensioning force S
TF
[daN] 800 1600 3200 6000 9000
Tensioning force S
HF
[daN] 22 34 47 47 51

18 COLUMBUS McKINNON
PARTS ORDERING INFORMATION
Only allow trained technicians to perform maintenance on this product.
For additional information contact COLUMBUS McKINNON or nearest distributor.
These products are designed and constructed to provide long, trouble- free service. In time it
may be necessary to order and install new parts to replace those that have been subjected to
wear.
For your convenience and future reference it is recommended that the following information be
recorded:
Model number
Serial number
Date purchased
When ordering replacement parts, please specify the following:
1. Model number and serial number as it appears on the name plate.
2. Part number(s) and part description as shown in this manual.
3. Quantity required.
NOTICE
When ordering replacement parts, it is recommended that consideration be given to the need
for also ordering such items as nuts, bolts, cotter pins, etc. These items may be damaged or
lost during disassembly or just unfit for future use because of deterioration from age or
service.

COLUMBUS McKINNON 19
EXPLOSION DRAWING YaleERGO 360 0,8t/1

20 COLUMBUS McKINNON
SPARE PARTS LIST YaleERGO 360 0,8t/1
Pos. Description Model YaleERGO 360 0,8t /1 Quantity
1 Gear side plate, assy. 192021100 1
2 Lever side plate, assy. 192021101 1
3 Gear case, assy. 192021096 1
4 Housing cover 192021160 1
5 Lever handle, assy. 192021109 1
6 Change over gear 192022609 1
7 Hand wheel 192021055 1
8 Cap 192021092 1
9 Snap ring 192021097 1
10 Pressure spring 192021106 1
11 Collar bushing 192021089 1
12 Check washer 192021088 1
13 Cylinder nut 192021083 8
14 Ratchet disc, assy. 192038558 1
15 Load gear 00002009 1
16 Spur gear, assy. 00002005 2
17 Drive shaft 00002008 1
18 Drive shaft washer 00002239 1
19 Lead sheave 00002016 1
20 Guide 00002017 2
21 Stripper 00002018 1
22 Top hook shaft 00002034 1
23 Pawl spring 00002201 2
24 Pawl 00002202 2
25 Disc hub 00002203 1
26 Cylinder screw 09102063 2
27 Lock nut 09115098 1
28 Washer 09121001 1
29 Snap ring 09129055 2
30 Round head grooved pin 09128001 4
31 Name plate 85005200 1
32 Overload limiter, assy. 192028885 1
33 Hand wheel, black 192028323 1
34 Top hook, assy. 85004325 1
35 Lower hook, assy. 85005401 1
36 Latch kit, assy. 53820 2
37 Lock ring 80175060 1
38 5.6 x 17 mm load chain FT05617 ‒
39 Lower hook chain bolt 00002036 1
40 Lock ring screw 80175061 1
41 Lock nut 09115135 2