ComAp InteliDrive Lite User manual

Copyright © 2020 ComAp a.s.
Written by Jaroslav Juriga
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: [phone]
E-mail: [e-mail], www.comap-control.com Global Guide
InteliDrive Lite
&Telecom
Engine controller for pumps,
compressors and Telecom
applications
SW version 2.5.0
1 Document information 5
2 System overview 8
3 Applications overview 13
4 Installation and wiring 14
5 Controller setup 33
6 Troubleshooting 72
8 Technical data 87
9 Appendix 89

Table of contents
1 Document information 5
1.1 Clarification of Notation 5
1.2 About this guide 5
1.3 Legal notice 5
1.4 Document history 7
1.5 Language support 7
2 System overview 8
2.1 Warnings 8
2.2 General description 8
2.3 Configurability and monitoring 9
2.3.1 Open connection from LiteEdit 9
2.3.2 Open connection from web browser 10
2.3.3 Open connection from WinScope 11
3 Applications overview 13
4 Installation and wiring 14
4.1 Mounting 14
4.2 Package contents 15
4.2.1 Software package 15
4.2.2 Components 15
4.3 Terminal diagram and dimension 16
4.4 Extension plug-in modules 17
4.4.1 Extension plug-in modules installation 17
4.4.2 IL-NT AOUT8 17
4.4.3 IL-NT AIO 20
4.4.4 IL-NT IO1 21
4.4.5 IL-NT BIO8 22
4.5 Communication modules 22
4.5.1 IL-NT RS232 22
4.5.2 IL-NT RS232-485 23
4.5.3 IL-NT S-USB 23
4.5.4 IB-Lite 24
4.5.5 IL-NT GPRS 24
4.6 Remote modules 25
4.6.1 IL-NT RD (SW) 25
4.6.2 IL-NT RD software installation 26
4.6.3 IL-NT-RD Wiring 27
4.6.4 IGL-RA15 (EM2IGLRABAA,
EM2FPCRAEAA) 27
4.6.5 IB-NT 28
4.7 How to install 29
4.7.1 Grounding 29
4.7.2 Wiring 29
4.7.3 Power supply 30
4.7.4 Power supply fusing 30
4.7.5 Binary output protections 31
4.7.6 Magnetic pick-up 31
5 Controller setup 33
5.1 Analog inputs 33
5.1.1 Table of controller analog inputs 33
5.1.2 Table of analog inputs options 35
5.1.3 Connection of InteliDrive Lite analog
inputs 37
5.1.4 Current output transducers 38
5.1.5 Analog input extension measurement 38
5.2 Binary inputs and outputs 41
5.3 Analog outputs 42
5.3.1 Default analog output curves 43
5.4 Remote modules - CAN bus connection 43
5.4.1 Connection rules 43
5.5 Front panel elements 44
5.6 Init screens 46
5.6.1 Init screen 46
5.6.2 Firmware screen 46
5.6.3 Languages screen 46
5.6.4 User Interface screen 46
5.7 Display menus 47
5.7.1 Switching between User and Engineer
menus 47
5.8 How to select the engine mode? 47
5.9 How to view measured data? 47
ID-FLX Lite & Telecom Global Guide 2

5.10 How to view and edit setpoints? 47
5.10.1 How to change the display contrast? 48
5.10.2 How to check software revision? 48
5.10.3 How to check the serial number and
choose interface? 48
5.10.4 How to change language? 48
5.11 How to find active alarms? 48
5.12 How to list History records? 49
5.13 MEASUREMENT screens description 49
5.13.1 Main measure screen 49
5.13.2 InteliDrive Lite Analog inputs screens 50
5.13.3 IL-NT-AIO Analog inputs screen 50
5.13.4 InteliDrive Lite Binary inputs 50
5.13.5 InteliDrive Lite Binary outputs 50
5.13.6 IL-NT-BIO8 Binary inputs screen 51
5.13.7 IL-NT-IO1 Binary inputs screen 51
5.13.8 ECU State 51
5.13.9 ECU Values 52
5.13.10 Statistic 52
5.13.11 ECU AlarmList 52
5.13.12 Alarm list 53
5.14 Display screens and pages structure 54
5.15 Functions 55
5.15.1 Engine operation states 55
5.15.2 OFF mode 55
5.15.3 MAN mode 55
5.15.4 Start-stop sequence (simplified) 55
5.15.5 AUT mode 57
5.15.6 Engine without pickup operation 57
5.15.7 Engine timer 58
5.15.8 Protections 58
5.15.9 Engine RPM control in MAN mode 59
5.15.10 AUT mode: Engine load limitation –
overview 61
5.15.11 AUT mode: Engine regulation by
RPM control – overview 67
6 Troubleshooting 72
6.1 Alarm management 72
6.1.1 Sensor fail (Fls) 72
6.1.2 Warning (Wrn) 72
6.1.3 Cooldown (Cd) 72
6.1.4 Shut down (Sd) 73
6.1.5 List of possible alarms 73
6.2 History file 75
6.2.1 Record structure 75
6.3 Diagnostic messages read from ECU 76
6.3.1 List of ECU diagnostic codes 77
6.4 Tier 4 diagnostic codes 78
7 Communication 80
7.1 Direct cable connection 80
7.2 Remote connection 81
7.2.1 Internet connection 81
7.2.2 AirGate connection 81
7.2.3 Modem connection 82
7.3 Modbus connection 82
7.3.1 Modbus step by step 82
7.4 ECU engine support 83
7.5 Choosing the ECU to configure 83
7.6 ECU Analog inputs 85
7.7 Tier 4 engines support 85
8 Technical data 87
9 Appendix 89
9.1 Controller objects 90
9.1.1 List of controller objects types 90
9.1.2 Setpoints 91
9.1.3 Values 182
9.1.4 Logical binary inputs 184
9.1.5 Logical binary outputs 194
9.2 Extension modules 222
9.2.1 IL-NT RS232 (optional card) 223
9.2.2 IL-NT RS232/485 (optional card) 223
9.2.3 IL-NT S-USB (optional card) 223
9.2.4 IB-Lite (optional card) 223
9.2.5 IL-NT GPRS (optional card) 224
9.2.6 IL-NT AOUT8 (optional card) 224
9.2.7 IL-NT AIO (optional card) 224
ID-FLX Lite & Telecom Global Guide 3

9.2.8 IL-NT IO1 (optional card) 225
9.2.9 IL-NT BIO8 (optional card) 225
9.2.10 IGL-RA15 (Remote Annunciator) 225
ID-FLX Lite & Telecom Global Guide 4

ID-FLX Lite & Telecom Global Guide 5
1 Document information
1.1 Clarification of Notation 5
1.2 About this guide 5
1.3 Legal notice 5
1.4 Document history 7
1.5 Language support 7
1.1 Clarification of Notation
Note: This type of paragraph calls the reader’s attention to a notice or related theme.
IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.
Example: This type of paragraph contains information that is used to illustrate how a specific function
works.
1.2 About this guide
This manual contains important instructions for ID-FLXLite controllers family that shall be followed during
installation and maintenance of the ID-Lite engine controllers.
This manual describes ID-FLXLite application examples for single engine applications.
This manual provides general information how to install and operate ID-Lite controller.
This manual is intended for operators of engines, for engine control panel builders or for everybody who is
concerned with installation, operation and maintenance of the engine applications.
1.3 Legal notice
This End User's Guide/Manual as part of the Documentation is an inseparable part of ComAp’s Product and
may be used exclusively according to the conditions defined in the “END USER or Distributor LICENSE
AGREEMENT CONDITIONS – COMAP CONTROL SYSTEMS SOFTWARE” (License Agreement) and/or in
the “ComAp a.s. Global terms and conditions for sale of Products and provision of Services” (Terms) and/or in
the “Standardní podmínky projektů komplexního řešení ke smlouvě o dílo, Standard Conditions for Supply of
Complete Solutions” (Conditions) as applicable.
ComAp’s License Agreement is governed by the Czech Civil Code 89/2012 Col., by the Authorship Act
121/2000 Col., by international treaties and by other relevant legal documents regulating protection of the
intellectual properties (TRIPS).
The End User and/or ComAp’s Distributor shall only be permitted to use this End User's Guide/Manual with
ComAp Control System Registered Products. The Documentation is not intended and applicable for any other
purpose.
Official version of the ComAp’s End User's Guide/Manual is the version published in English. ComAp reserves
the right to update this End User's Guide/Manual at any time. ComAp does not assume any responsibility for its
use outside of the scope of the Terms or the Conditions and the License Agreement.

ID-FLX Lite & Telecom Global Guide 6
Licensed End User is entitled to make only necessary number of copies of the End User's Guide/Manual. Any
translation of this End User's Guide/Manual without the prior written consent of ComAp is expressly prohibited!
Even if the prior written consent from ComAp is acquired, ComAp does not take any responsibility for the
content, trustworthiness and quality of any such translation. ComAp will deem a translation equal to this End
User's Guide/Manual only if it agrees to verify such translation. The terms and conditions of such verification
must be agreed in the written form and in advance.
For more details relating to the Ownership, Extent of Permitted Reproductions Term of Use of the
Documentation and to the Confidentiality rules please review and comply with the ComAp’s License
Agreement, Terms and Conditions available on www.comap-control.com.
Security Risk Disclaimer
Pay attention to the following recommendations and measures to increase the level of security of ComAp
products and services.
Please note that possible cyber-attacks cannot be fully avoided by the below mentioned recommendations and
set of measures already performed by ComAp, but by following them the cyber-attacks can be considerably
reduced and thereby to reduce the risk of damage. ComAp does not take any responsibility for the actions of
persons responsible for cyber-attacks, nor for any damage caused by the cyber-attack. However, ComAp is
prepared to provide technical support to resolve problems arising from such actions, including but not limited to
restoring settings prior to the cyber-attacks, backing up data, recommending other preventive measures against
any further attacks.
Warning: Some forms of technical support may be provided against payment. There is no legal or factual
entitlement for technical services provided in connection to resolving problems arising from cyber-attack or
other unauthorized accesses to ComAp's Products or Services.
General security recommendations and set of measures
1. AccessCode
• Change the AccessCode BEFORE the device is connected to a network.
• Use a secure AccessCode – ideally a random string of 8 characters containing lowercase, uppercase letters
and digits.
• For each device use a different AccessCode.
2. Password
• Change the password BEFORE the device enters a regular operation.
• Do not leave displays or PC tools unattended if an user, especially administrator, is logged in.
3. Controller Web interface
• The controller web interface at port TCP/80 is based on http, not https, and thus it is intended to be used only
in closed private network infrastructures.
• Avoid exposing the port TCP/80 to the public Internet.
4. MODBUS/TCP
• The MODBUS/TCP protocol (port TCP/502) is an instrumentation protocol designed to exchange data
between locally connected devices like sensors, I/O modules, controllers etc. From it’s nature it does not
contain any kind of security – neither encryption nor authentication. Thus it is intended to be used only in closed
private network infrastructures.
• Avoid exposing the port TCP/502 to the public Internet.
5. SNMP

ID-FLX Lite & Telecom Global Guide 7
• The SNMP protocol (port UDP/161) version 1,2 is not encrypted. Thus it is intended to be used only in closed
private network infrastructures.
• Avoid exposing the port UDP/161 to the public Internet.
1.4 Document history
Revision number SW version Date Author
12 2.5.0 3.2.2019 Lukáš Bečka
11 2.5.0 11.10.2019 Lukáš Bečka
10 2.3.0 4.10.2019 Lukáš Bečka
9 2.3.0 17.4.2019 Lukáš Bečka
8 2.3.0 28.3.2019 Lukáš Bečka
7 2.3.0 25.3.2019 Petr Weinfurt
6 2.3.0 13.3.2018 Petr Weinfurt
5 2.2.0 19.1.2016 Petr Weinfurt
4 2.1.0 9.11.2015 Zdeněk Rojka
3 1.9.0 17.12.2014 Jaroslav Juriga
2 1.8.0 13.5.2014 Jaroslav Juriga
1 1.7.0 5.5.2013 Jaroslav Juriga
Note: ComAp believes that all information provided herein is correct and reliable and reserves the right to
update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly
undertaken.
1.5 Language support
ID-Lite controllers support different languages. In default setting of controller are accessible two languages
English, which isn’t possible remove and Chinese. In the controller is possible to substitute Chinese language
by next language via LiteEdit (see the table below). These languages are possible modify via Translator tool in
LiteEdit.
Following language code pages are supported:
Code page Language Windows code
0 West European languages Windows 1252
134 Chinese GB 2312
161 Greek Windows 1253
162 Turkish Windows 1254
177 Hebrew Windows 1255
204 Russian Windows 1251
238 East European languages Windows 1250
6back to Document history

ID-FLX Lite & Telecom Global Guide 8
2 System overview
2.1 Warnings 8
2.2 General description 8
2.3 Configurability and monitoring 9
6back to Table of contents
2.1 Warnings
ID-Lite controller can be remotely controlled. In case of the work on the engine check, that nobody can remotely
start the engine.
To be sure:
Disconnect remote control via RS232 line,
Disconnect input REM START/STOP or
Disconnect output STARTER
Note: Because of large variety of ID-Lite parameters setting, it is not possible to describe all combination.
Some of ID-Lite functions are subject of changes depend on SW version.
The data in this manual only describes the product and are not warranty of performance or characteristic.
Note: SW and HW must be compatible (e.g. ID-FLXLite firmware and ID-FLXLite hardware) otherwise the
function will be disabled. If wrong software is uploaded the message HARDWARE INCOMPATIBLE appears
on the controller screen.
In the case of using Boot load (jumper) programming – close Boot jumper, follow instruction in LiteEdit and
upload correct software.
2.2 General description
The key feature of ID-Lite is its easy-to-use operation and installation. Predefined configurations for typical
applications are available as well as user-defined configurations for special applications.
ID-Liteis a comprehensive controller for single engines with extended support of electronic engines and plug-in
modules.
ID-Lite controllers are equipped with a powerful graphic display showing icons, symbols and bar-graphs for
intuitive operation, which sets, together with high functionality, new standards in engine controls.
ID-Lite provides gas engine support without ventilation.
Controller supports WebSupervisor system. This system enables engine fleet and assets management as well
as pure monitoring. Visit www.comap-control.com and www.websupervisor.net for more details about
WebSupervisor.
The key features are:
ECU support - for singlespeed and allspeed engines e.g. Cummins, Volvo, JohnDeer etc.
Flexibility - with our extension modules e.g. IL-NT AIO, IL-NT BIO8 etc.
Communication - via communication modules e.g. IL-NT-GPRS, IB-Lite, IL-NT-S-USB and PCtools Web

ID-FLX Lite & Telecom Global Guide 9
Server, WebSupervisor, InteliMonitor etc.
Process logic – active control of engine, history log, configuration-no programming.
2.3 Configurability and monitoring
ID-Lite is using as configuration, monitoring and controlling tool LiteEdit software. For simple configuration,
monitoring and controlling can be used InteliMonitor.
ID-Lite controller also supports remote monitoring and control via internet, AirGate or cellular network
connection. For this remote control are used web tools WebSupervisor and Web Server.
2.3.1 Open connection from LiteEdit
PC tool LiteEdit is used for monitoring, programming and configuration of ID-FLXLite controllers.
1. Go to menu Connection and select the type of connection you desire.
2. Enter controller address and further information depending on the selected connection type.

ID-FLX Lite & Telecom Global Guide 10
3. You will see the Control window and you can continue with configuration of Setpoint, inputs, outputs etc.
Note: For detail description of LiteEdit and InteliMonitor PC tools see LiteEdit Reference Guide,InteliMonitor
Reference Guide and InteliDrive Communication Guide.
2.3.2 Open connection from web browser
It is possible to connect from a web browser to ID-Lite controllers, mounted with IB-Lite module (or IB-NT with
specific conditions) and connected to internet.
1. Open web browser
2. Enter IP address from controller IBLite IP Addr (page 105)
3. Access verification page appears

ID-FLX Lite & Telecom Global Guide 11
4. Enter access code and Scada page appears
Note: You can try the Web Server from ComAp webpage. The access code is 0.
Note: WebSupervisor is possible to use as a control and monitor tool. For access is necessary to be registered.
Connection setting and other information you can find in WebSupervisor Global Guide.
2.3.3 Open connection from WinScope
WinScope is powerful PC tool for observation of controller’s states and measurements.
1. Go to menu Connection -> Open connection... and select the type of connection you desire in Open
connection window (Inteli controllers).

ID-FLX Lite & Telecom Global Guide 12
2. Proceed with selection of channels etc. according to WinScope Reference Guide.
6back to System overview

ID-FLX Lite & Telecom Global Guide 13
3 Applications overview
6back to Table of contents
Basic wiring scheme for single engine, all engine data are transferred from ECU via CAN J1939 interface in
example below.
Note: The extension remote annunciator modules can be connected to CAN bus together with ECU.

ID-FLX Lite & Telecom Global Guide 14
4 Installation and wiring
4.1 Mounting 14
4.2 Package contents 15
4.3 Terminal diagram and dimension 16
4.4 Extension plug-in modules 17
4.5 Communication modules 22
4.6 Remote modules 25
4.7 How to install 29
6back to Table of contents
4.1 Mounting
The controller is used to be mounted onto the switchboard door. Requested cutout size is 17×112 mm. Use the
screw holders delivered with the controller to fix the controller into the door as described on pictures below.

ID-FLX Lite & Telecom Global Guide 15
4.2 Package contents
ID-Lite controller is delivered in the box as one set containing the:
ID-FLXLite controller programmed with default configuration
4x Fixing clips
Complete connectors (female) set for controller wiring.
4.2.1 Software package
ID-FLXLite is distributed as ID-FLX-Lite-x.y.iwe package and it is compatible with the PC tool LiteEdit x.y.z
and ECU list-x.y, where x, y, z are numbers of software version. Find installation files on ComAp web. Version
of published files on the webpage are compatible each other.
4.2.2 Components
Accessories Description Optional/Obligatory
ID-FLXLite ID-Lite central unit Obligatory
Communication plug-in
IL-NT RS232 RS232 communication card Optional plug-in
IL-NT RS232-485 Combined communication card Optional plug-in
IL-NT S-USB USB communication card Optional plug-in
IB-Lite Ethernet/Internet interface Optional plug-in
IL-NT GPRS GSM/GPRS modem Optional plug-in
Extension plug-in
IL-NT AOUT8 8 AOUT Gauge driver card Optional plug-in
IL-NT AIO 4× AIN + 1× AOUT Optional plug-in
IL-NT IO1 4× BIN + 4× AOUT Optional plug-in
IL-NT BIO8 8× BIN or BOUT Optional plug-in
External modules
IL-NTRD Remote display Optional external
EM2IGLRABAA Remote annunciator Optional external
IB-NT Communication module (3G, Ethernet) Optional external
EM2FPCRAEAA Remote annunciator Firepump AS2941 Optional external

ID-FLX Lite & Telecom Global Guide 16
4.3 Terminal diagram and dimension

ID-FLX Lite & Telecom Global Guide 17
4.4 Extension plug-in modules
4.4.1 Extension plug-in modules installation
To insert the module, you must open the cover first (use screwdriver to open) and then insert the module into
slot. Once you have inserted it, the module will snap under plastic teeth. It is supposed to be installed
permanently. Should you need to remove it, the safest way is to remove whole back cover and than remove
module manually.
For configuration of extension plug-in modules go to LiteEditand press button in Modify configuration
window.
4.4.2 IL-NT AOUT8
IL-NT AOUT8 is optional plug-in card. Through this card can the controller drive up to 8 VDO style
industrial/automotive gauges. This is to provide visual indication of typically ECU values without installing
additional sensors on the engine. PWM signal emulates sensor which would be typically mounted on the
engine. Sensor/gauge curve and value are configured in LiteEdit PC tool. Any analog value from the controller
may be configured to the outputs. All outputs operate as PWM signal at 1200Hz.

ID-FLX Lite & Telecom Global Guide 18
Example: Default analog output curves

ID-FLX Lite & Telecom Global Guide 19
Example: Wiring for Dacon gauges and IL-NT-AOUT8

ID-FLX Lite & Telecom Global Guide 20
4.4.3 IL-NT AIO
IL-NT AIO is optional plug-in card. This card offers additional four analog inputs and one analog output. Analog
inputs can be use for different types of sensor (resistive, current and voltage) and variable analog output, which
can be used as PWM. Adjustment of extension plug-in module is possible via LiteEdit too.
Type of analog input is selectable by jumper. Each analog input has own line of jumper position. The top position
(closest to green connector on the pic above) is for resistive input, central position for voltage input and lowest
position is for current input.
AI1 – AI4 2600 Ω / 4 V / 20 mA
Iout
Uout
PWM
0 – 20 mA (max 22 mA) max 100 Ω load
0 – 4.5 V (max 10 mA)
PWM 5 V / 15 mA / 500 Hz
Not used Do not connect!