ComAp InteliDrive Mobile User manual

Copyright © 2019 ComAp a.s.
Written by Petr Weinfurt
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: [phone]
E-mail: [e-mail], www.comap-control.com Global Guide
InteliDrive-
Mobile
Expendable automotive engine
controller
SW version 2.6.0
1 Document information 5
2 System overview 11
3 Applications overview 31
4 Installation and wiring 34
5 Controller setup 41
6 Communication lines 52
7 Technical data 55
8 Appendix 58

ID-Mobile Global Guide 2
Table of contents
1 Document information 5
1.1 Clarification of notation 5
1.2 Legal notice 5
1.3 Conformity declaration 7
1.4 Symbols in this manual 8
1.5 Related documentation 9
1.6 Document history 9
1.7 What is ID-Mobile? 9
1.7.1 Benefits 9
1.7.2 Features 10
2 System overview 11
2.1 LED indication 11
2.1.1 Power 11
2.1.2 Run 11
2.1.3 Alarm 12
2.2 Dimensions and assembly 12
2.2.1 Disassembling 12
2.2.2 Assembling 13
2.3 Harnesses 13
2.3.1 Mating/Unmating of the connector from the header 14
2.4 ID-Mobile Service Module 15
2.5 Terminals 15
2.6 Physical input/output structure 17
2.6.1 Binary inputs BIN1 to BIN16 18
2.6.2 Binary outputs BO1 to BO8 18
2.6.3 Binary outputs BO9 to BO16 19
2.6.4 RPM Inputs 22
2.6.5 Impulse inputs 23
2.7 Jumpers – hardware configuration 23
2.8 Configuration examples 24
2.8.1 Jumpers 25
2.8.2 Analog inputs 25
2.8.3 Analog outputs 27
2.8.4 Analog outputs limits calculator 28
2.8.5 Low and High limit explanation 29
2.8.6 Transformed output value indication 29

ID-Mobile Global Guide 3
2.8.7 PWM output on BO9 up to BO16 29
3 Applications overview 31
3.1 Event Log 31
3.1.1 Statistic values 31
3.1.2 History records 31
4 Installation and wiring 34
4.1 Booting procedure 34
4.1.1 RS232 cable 35
4.1.2 Connect the AT link converter 35
4.2 Plug-in module installation 37
4.2.1 GPS Module 37
4.2.2 GPRS Module 38
4.3 External displays 39
4.3.1 InteliVision 12Touch 39
4.3.2 InteliVision 8 39
4.3.3 InteliVision 5 CAN 40
5 Controller setup 41
5.1 Controller configuration and monitoring 41
5.1.1 Direct connection to the PC 41
5.1.2 DriveConfig 41
5.1.3 Configuration steps 42
5.1.4 DriveMonitor 43
5.1.5 Password protection 44
5.1.6 Modbus protocol 45
5.1.7 AirGate and WebSupervisor support 45
5.2 Functions 47
5.2.1 Default archives 47
5.2.2 Operational modes 48
5.2.3 Protections 48
5.2.4 Engine start 49
5.2.5 PWM and Dither 49
6 Communication lines 52
6.1 RS485 52
6.2 CAN1 53
6.3 CAN2 53
6.4 CAN bus connection rules 53

ID-Mobile Global Guide 4
7 Technical data 55
8 Appendix 58
8.1 Controller objects 59
8.1.1 List of controller objects types 59
8.1.2 Setpoints 60
8.1.3 Values 120
8.1.4 Logical binary inputs 141
8.1.5 Logical binary outputs 165
8.1.6 Logical analog inputs 201
8.2 Extension modules 216
8.2.1 ID-Mobile Master – Slave concept 217
8.3 PLC toolbar functions 218
8.3.1 List of PLC functions 218
8.3.2 List of PLC Blocks 223

ID-Mobile Global Guide 5
1 Document information
1.1 Clarification of notation 5
1.2 Legal notice 5
1.3 Conformity declaration 7
1.4 Symbols in this manual 8
1.5 Related documentation 9
1.6 Document history 9
1.7 What is ID-Mobile? 9
1.1 Clarification of notation
Note: This type of paragraph calls readers attention to a notice or related theme.
IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.
Example: This type of paragraph contains information that is used to illustrate how a specific function
works.
1.2 Legal notice
This End User's Guide/Manual as part of the Documentation is an inseparable part of ComAp’s Product and
may be used exclusively according to the conditions defined in the “END USER or Distributor LICENSE
AGREEMENT CONDITIONS – COMAP CONTROL SYSTEMS SOFTWARE” (License Agreement) and/or in
the “ComAp a.s. Global terms and conditions for sale of Products and provision of Services” (Terms) and/or in
the “Standardní podmínky projektů komplexního řešení ke smlouvě o dílo, Standard Conditions for Supply of
Complete Solutions” (Conditions) as applicable.
ComAp’s License Agreement is governed by the Czech Civil Code 89/2012 Col., by the Authorship Act
121/2000 Col., by international treaties and by other relevant legal documents regulating protection of the
intellectual properties (TRIPS).
The End User and/or ComAp’s Distributor shall only be permitted to use this End User's Guide/Manual with
ComAp Control System Registered Products. The Documentation is not intended and applicable for any other
purpose.
Official version of the ComAp’s End User's Guide/Manual is the version published in English. ComAp reserves
the right to update this End User's Guide/Manual at any time. ComAp does not assume any responsibility for its
use outside of the scope of the Terms or the Conditions and the License Agreement.
Licensed End User is entitled to make only necessary number of copies of the End User's Guide/Manual. Any
translation of this End User's Guide/Manual without the prior written consent of ComAp is expressly prohibited!
Even if the prior written consent from ComAp is acquired, ComAp does not take any responsibility for the
content, trustworthiness and quality of any such translation. ComAp will deem a translation equal to this End
User's Guide/Manual only if it agrees to verify such translation. The terms and conditions of such verification
must be agreed in the written form and in advance.

ID-Mobile Global Guide 6
For more details relating to the Ownership, Extent of Permitted Reproductions Term of Use of the
Documentation and to the Confidentiality rules please review and comply with the ComAp’s License
Agreement, Terms and Conditions available on www.comap-control.com.
Security Risk Disclaimer
Pay attention to the following recommendations and measures to increase the level of security of ComAp
products and services.
Please note that possible cyber-attacks cannot be fully avoided by the below mentioned recommendations and
set of measures already performed by ComAp, but by following them the cyber-attacks can be considerably
reduced and thereby to reduce the risk of damage. ComAp does not take any responsibility for the actions of
persons responsible for cyber-attacks, nor for any damage caused by the cyber-attack. However, ComAp is
prepared to provide technical support to resolve problems arising from such actions, including but not limited to
restoring settings prior to the cyber-attacks, backing up data, recommending other preventive measures against
any further attacks.
Warning: Some forms of technical support may be provided against payment. There is no legal or factual
entitlement for technical services provided in connection to resolving problems arising from cyber-attack or
other unauthorized accesses to ComAp's Products or Services.
General security recommendations and set of measures
1. AccessCode
• Change the AccessCode BEFORE the device is connected to a network.
• Use a secure AccessCode – ideally a random string of 8 characters containing lowercase, uppercase letters
and digits.
• For each device use a different AccessCode.
2. Password
• Change the password BEFORE the device enters a regular operation.
• Do not leave displays or PC tools unattended if an user, especially administrator, is logged in.
3. Controller Web interface
• The controller web interface at port TCP/80 is based on http, not https, and thus it is intended to be used only
in closed private network infrastructures.
• Avoid exposing the port TCP/80 to the public Internet.
4. MODBUS/TCP
• The MODBUS/TCP protocol (port TCP/502) is an instrumentation protocol designed to exchange data
between locally connected devices like sensors, I/O modules, controllers etc. From it’s nature it does not
contain any kind of security – neither encryption nor authentication. Thus it is intended to be used only in closed
private network infrastructures.
• Avoid exposing the port TCP/502 to the public Internet.
5. SNMP
• The SNMP protocol (port UDP/161) version 1,2 is not encrypted. Thus it is intended to be used only in closed
private network infrastructures.
• Avoid exposing the port UDP/161 to the public Internet.

ID-Mobile Global Guide 7
1.3 Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic
Compatibility Directive 89/336 / EEC based on its design and type, as brought into circulation
by us.
Note: ComAp believes that all information provided herein is correct and reliable and reserves the right to
update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly
undertaken.

1.4 Symbols in this manual
3 x Phases
Active
current
sensor
AirGate
Alternating
current
Analog
modem
Battery
Binary
output
Breaker
contact
Breaker
contact
Breaker
Breaker
Breaker
Capacitor
Coil
Connector -
female
Connector -
male
Contact
Contactor
Controller
simplified
Current
measuring
Current
measuring
Diode
Ethernet
male
Ethernet
female
Fuel
solenoid
Fuse
Fuse switch
Generator
Generator
schematic
Grounding
GSM
GSM
modem
IG-AVRi
IG-AVRi
TRANS
Jumper
Load
Mains
Mains
Mobile
provider
Passive
current
sensor
Pick - up
Relay coil
Relay coil of
slow-
operating
Resistor
Resistor
adjustable
Resistive
sensor
RPTC
RS232
male
RS232
female
Starter
Switch -
manually
operated
Transformer
USB type B
male
USBtype B
female
Voltage
measuring
Wifi / WAN /
LAN
ID-Mobile Global Guide 8

ID-Mobile Global Guide 9
1.5 Related documentation
IMPORTANT: Below mentioned versions are valid with the issuing of this document. For available
updates follow ComAp web pages.
Import package Files Note
ID-Mobile-2.6.idc ID-Mobile-2.6.mhx ID-Mobile-Logger firmware
ID-Mobile-2.0.aim4 Default configuration archives
Software
Related Software
InteliMonitor 3.12
DriveConfig 3.9.3
WinScope 2.10.1
PC Tools
PDF files Description
ID-Mobile New Features.pdf New Features List of ID-Mobile
ID-Mobile Reference Guide Reference guide of ID-Mobile
DriveConfig New Features.pdf New Features list of PC tool DriveConfig
DriveConfig.pdf Reference guide of PC tool DriveConfig
InteliMonitor New Features.pdf New Features list of PC tool InteliMonitor
InteliMonitor-Reference Guide.pdf Reference guide of PC tool InteliMonitor
Inteli Communication Guide.pdf Communication guide for the Inteli controllers
Documentation
Note: For more information see InteliDrive Mobile webpage.
1.6 Document history
Revision number Related sw. version Date Author
1 2.6.0 3. 4. 2019 Weinfurt Petr
1.7 What is ID-Mobile?
InteliDrive ID-Mobile is a specialized engine controller for automotive applications. It controls, monitors and
protects the engine in single or variable speed operational modes. The controller can communicate with Engine
Management System via the CAN serial line using standard J1939 or another communication protocol.
1.7.1 Benefits
Integrated solution, less wiring and components

ID-Mobile Global Guide 10
Engine specific, plug and play support of engines with ECU – access to all available engine values
Designed specifically for harsh environment – trouble free operation in all conditions
Built-in Event & Performance Log – easy troubleshooting and warranty claim handling
Remote monitoring support – reduced call-out costs of service engineers
Fleet management program with GPS localization of supervised machines available
1.7.2 Features
Running-hours meter, number of starts counter, fuel consumption indication
RS485 communication line with Modbus
J1939 and Modbus ECU support with Input / Output configuration
Engine measurement and control by sensors and actuators or via J1939
CAN1-bus line for extension (Slave) modules and J1939
CAN2-bus line for connection of external display
Optional internal GSM/GPRS modem and/or GPS receiver
12 Binary inputs for contacts switching to Battery– or Battery+, 4 Binary inputs with broken wire detection
8 Analog inputs configurable for industry standard sensors
8 Binary switches configurable as:
Hi-side switches 3A with detection of broken wire
Low-side switches 3A
PWM switches 3A
8 configurable analog inputs / outputs:
voltage (10VDC, 20mA, 24VBat) outputs compatible with hydraulic proportional valves
20mA, 5VDC, 24VDC, 2.5 kΩ, PT1000 inputs
8 Binary Hi-side switches with max. current 3A and detection of broken wire
4 Frequency inputs for RPM measurement
2 Impulse inputs for rotary flow meters or other cumulative measuring
Internal – configurable PLC functions: Logical functions, Comparators with delay or hysteresis, Analog
switches, Mathematical functions, Linear interpolation, Filters, PID loops with analog or binary outputs,
Counters, Timers, Delay functions
Operating temperature: –40 to +70°C
Supply voltage: 8-36 VDC continuously, 6 VDC for 1s
EMC compatibility: EN61000-6-1/2/3/4, SS4631503(PL4), IEC 255-3
Vibration resistivity: IEC 60068-2-6, 5-28Hz / ± 1,5mm, 28-150Hz/5g,
Shock test: IEC 68-2-27
Dust and water protection IP6x, IPx9
6back to Document information

ID-Mobile Global Guide 11
2 System overview
2.1 LED indication 11
2.2 Dimensions and assembly 12
2.3 Harnesses 13
2.4 ID-Mobile Service Module 15
2.5 Terminals 15
2.6 Physical input/output structure 17
2.7 Jumpers – hardware configuration 23
2.8 Configuration examples 24
6back to Table of contents
Image 2.1 Hardware
2.1 LED indication
2.1.1 Power
Power supply indication – is always lighted if the power supply is on.
2.1.2 Run
Running engine indication – is lighted if the engine is running

ID-Mobile Global Guide 12
2.1.3 Alarm
Incoming Alarm indication. Because no Fault reset is expected for controller the new incoming Alarm activates
steady state light for 60min. Any new alarm during this 60 minutes causes 2 sec fast blinking and prolong the
Alarm LED for next 60min. Auto quitted function disable the Alarm LED after 60 minutes after the last alarm
even if is still active.
2.2 Dimensions and assembly
The ID-Mobile chassis is assembled with two parts (controller case and controller cover). Both parts are
connected together with 19 bolts (2.9 × 16m).
Note: The unit is completed with two screws for the delivery. The rest of screws are attached so the unit can be
completed before applying. The main reason is to be plug-in modules (GPS, GSM, GPRS) easily applicable.
2.2.1 Disassembling
Screw out 19 bolts from the bottom side of the controller case.
Gently divide controller cover and case.
Watch the GPS/GPRS antenna interconnections (if applicable).
The silicone sealing is lubricated some lube could be present in the joint.

ID-Mobile Global Guide 13
2.2.2 Assembling
Settle the silicone sealing and be sure the sealing is undamaged
Fit the controller case and cover so that both parts are matching
properly in joint shells
Firstly screw up all bolts but do not finalize
Finalize all bolts with the sequence as shown below. The maximum
torque is 1 Nm
2.3 Harnesses
All signals are connected via two MOLEX CMC (4×12) 48
pins connectors. Bold (power) items are connected via
MOLEX CMC stronger pins with wires crosscut about 1.5
mm2.
Harness Lenght ComAp Order Code
1.5. meters ID-Mobile Harness-1.5
6 meters ID-Mobile Harness-6
Sets of
harnesses
left and right connector
cables, interconnection
cable sleeve
Available standard harnesses supplied by ComAp
Note: Harnesses for ID-Mobile Logger are not compatible with ID-Mobile control unit.

ID-Mobile Global Guide 14
Item ComAp Order Code
Set of
Connectors Term set ID-Mobile
Includes
right and left connector
(brown, black)
accessories (pins, plugs)
Connectors
2.3.1 Mating/Unmating of the connector from the header
Insert the connector until it stops in the header Rotate the lever
Lock it on the cover cap until it clicks
Press on the latch Rotate the lever

ID-Mobile Global Guide 15
Rotate the lever
2.4 ID-Mobile Service Module
Service module enables access to any of 96 ID-Mobile signals for measuring and simulation. It is designed in
ID-Mobile box with one meter harness tail – see in blue (containing all signals) to be connected to ID-Mobile box.
Vehicle harness (see in black) is in this case connected to Service Module.
Note: This accessory is available just on request with extended delivery time (for more info contact sales
support).
2.5 Terminals
Pins (numbering) location (four rows per 12 pins each, power pins are in bold)

ID-Mobile Global Guide 16
Left side male connector Right side male connector
1234567891011 12 149 50 51 52 53 54 55 56 57 58 89 60
13 14 15 16 17 18 19 20 21 22 23 24 261 62 63 64 65 66 67 68 69 70 71 72
25 26 27 28 29 30 31 32 33 34 35 36 373 74 75 76 77 78 79 80 81 82 83 84
37 38 39 40 41 42 43 44 45 46 47 48 485 86 87 88 89 90 91 92 93 94 95 96
Bottom side of box
A B C D E F G H J K L M A B C D E F G H J K L M
4 3 2 1
37 AIN9 / AOUT1 25 AIN 1 A13 BOUT 8 1 BOUT 9
38 AIN 10/AOUT 2 26 AIN 2 B14 BOUT 7 2 BOUT 10
39 AIN 11/AOUT 3 27 AIN 3 C15 BOUT 6 3 BOUT 11
40 AIN 12/AOUT 4 28 AIN 4 D16 BOUT 5 4 BOUT 12
41 AIN 13/AOUT 5 29 AIN 5 E17 BOUT 1 5 BOUT 13
42 AIN 14/AOUT 6 30 AIN 6 F18 BOUT 2 6 BOUT 14
43 AIN 15/AOUT 7 31 AIN 7 G19 BOUT 3 7 BOUT 15
44 AIN 16/AOUT 8 32 AIN 8 H20 BOUT 4 8 BOUT 16
45 n.c. 33 AIN COM J21 +5V 9 IM 2 IN
46 IN/OUT-COM 34 BINserv K22 +10V 10 IM 2 SUP
47 VBOUT 13-16+
BAT PLUS 35 BOUTserv L23 VBOUT5-8+ BAT PLUS 11 VBOUT 9-12+ BAT PLUS
48 VBOUT 13-16-
BAT MINUS 36 BAT MINUS M24 VBOUT1-4+ BAT PLUS 12 VBOUT 9-12- BAT MINUS
Left side connector - Pins function
4 3 2 1
85 RS485A 73 RPM 4- A61 BIN 9 49 BIN 1
86 RS-COM 74 RPM 4+ B62 BIN 10 50 BIN 2
87 RS485B 75 RPM 3- C63 BIN 11 51 BIN 3
88 CAN1H 76 RPM 3+ D64 BIN 12 52 BIN 4
89 CAN1-COM 77 RPM 2- E65 BIN 13 53 BIN 5
90 CAN1L 78 RPM 2+ F66 BIN 14 54 BIN 6
91 CAN2H 79 RPM 1- G67 BIN 15 55 BIN 7
92 CAN2-COM 80 RPM 1+ H68 BIN 16 56 BIN 8
93 CAN2L 81 IM 1 IN J69 BIN 9-16 COM 57 BIN 1-8 COM
94 D+ 82 IM 1 SUP K70 GOV 58 n.c.
95 BAT PLUS 83 BAT PLUS L71 BAT PLUS 59 BAT PLUS
96 BAT MINUS 84 BAT MINUS M72 BAT MINUS 60 BAT MINUS
Right side connector - Pins function

ID-Mobile Global Guide 17
2.6 Physical input/output structure

ID-Mobile Global Guide 18
2.6.1 Binary inputs BIN1 to BIN16
Binary inputs BIN1 to BIN8 can be active to minus or plus of power supply. It can be selected by jumper “BI1 –
BI8 polarity” and corresponding setpoint JumperBIN1to8.
Activate to BATT+ : Activate to BATT- :
Binary inputs BIN9 to BIN16 can be active to minus of power supply only. BIN13 – BIN16 has implemented
functionality Broken wire detection (BW). For correct behavior between BIN and COM has to be connected 10
kΩ resistor.
2.6.2 Binary outputs BO1 to BO8
BO1 to BO8 are single high-side switches where the load is connected against minus power supply terminal.

ID-Mobile Global Guide 19
Maximal output current continuous 2A. Maximal
short term current 3A.
When not all channels are used it is recommended
to use gaps between channels (e.g. BO1, BO3,
BO5, BO7)
It is possible to invert channels logic in DriveConfig.
PWM is not available on BOUT1 to BOUT8.
Close corresponding jumper to avoid BW detection
of unused outputs BO1 to BO8.
BO 1/2 Fail is indicated in the case of BW on BO1
or BO2 (collected indication for 1-2, 3-4, 5-6, 7-8
output couples).
Reason of BOUT1 – BOUT8 disconnection (block) and error indication:
Short circuit (over 8 Amps) between BOUT 1-2; BOUT 3-4; BOUT 5-6; BOUT 7-8;
Short circuit (over 8 Amps) of any BOUT1-8 to BAT MINUS
Short circuit (over 8 Amps) of any BOUT1-8 to BAT PLUS
Overheat (over 150 °C on chip) and Undervoltage below 5.3V of chip supply.
Broken wire (just indication)
2.6.3 Binary outputs BO9 to BO16
There is one control signal for each binary channel. The load is closed or not depends if load is wired to plus or
minus of power supply (i.e. as Hi-side or Low-side switch). One of two switches on each Binary output is closed
and one opened in any operational case. Both switches are opened only when on-chip (e.g. overcurrent or
overheat) protection is activated.
Binary outputs BO9 to BO16 can be configured many different ways:
High-Side switches
Example: BOUT9 and BOUT11 are
closed
BOUT10 and BOUT12 are opened
Configuration:
Property–Output type = BO
Property–Inverted = YES or NO
High-Side PWM
Configuration:
Property–Output type = PWM
Property–Output curve = … create in
Expert mode-User curves-Output curves
Or use linear curve
IMPORTANT: It is not recommended to use High-Side switches for activation of Emergency or
admission type of actuators (e.g. gas valves, fuel valves etc.).

ID-Mobile Global Guide 20
Image 2.2 Example 1 of Output curve for PWM on Binary output
Reason of BOUT9 – BOUT16 disconnection (block) and error indication
Short circuit (over 8 Amps) between BOUT 9-10; BOUT 11-12; BOUT 13-14; BOUT 15-16;
Short circuit (over 8 Amps) of any BOUT9-16 to BAT MINUS
Short circuit (over 8 Amps) of any BOUT9-16 to BAT PLUS
Overheat (over 150 °C on chip) and Undervoltage below 5,3V of chip supply.
Low-Side switches
Example: BOUT9 and BOUT11 are
opened
BOUT10 and BOUT12 are closed
Configuration:
Property–Output type = BO
Property–Inverted = YES or NO
Low-Side PWM
Configuration:
Property–Output type = PWM
Property–Inverted = YES or NO