Con-form EasyMechMR Installation guide

Assembly Instruction Manual
[e-mail]
1300 882 490
V1. 2021

1300 882 490
[e-mail]
Contents
High Performance
Surface Mounted Platform.
Tools Needed Parts
Tape Measure Truss Frames
Black Marker RHS Cross Supports
Spirit Level Cross Support Splice
Impact Driver Top Hat Cross Supports
PH2 Phillips Head Bits Top Hat Splice
5/16” Hex Head Driver Bit Full Star Brace
Drill Half Star Brace
High-Speed Drill Bit Kit Quarter Star Brace
Nibbler Drill Attachment C-Channel Horizontal Brace
Circular Saw Diagonal Truss Brace
Mallet Mesh Sheet
18V Wet/Dry Vac Skin Mesh Joiner
Mesh Edge Bar
35mm Self Drilling Tek Screws
35mm Needle Point Screws
20mm Tek Screws
16mm Tek Screws
Hold Down Discs
Certication Plate

Tools required
Cross Support
Splice
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt Quigley 27/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
2 : 1
Mesh
Sheet
Mesh
Joiner
Full
Star Brace
Half
Star Brace
Quarter
Star Brace
RHS
Cross Support
Truss
Frame
Top Hat
Cross Support
Parts
35mm Tek Screw
+Hold Down Disc
16mm
Tek Screws
Certication
Sign
20mm
Tek Screws
35mm
Tek Screws
35mm
Needle Point Screws
5/16th
Please also reference Appendix A - Seismic Fixings

Assembly
1
1. Measure and mark out the four corners of the platform on the roof sheet
where you will place your platform, making sure each corner mark falls in a roof
pan.
Assembly description
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
MJQ 2/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 20

2
2. Place the Truss Frames in the roof pan on the corner marks at each end of
the platform. The high end of each Truss Frame must be down the roof.
Assembly description
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET
1
OF
1
DRAWN
CHECKED
QA
MFG
APPROVED
MJQ 2/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 20
DOWN ROOF

Parts required
Assembly description
Cross Support
Splice
20mm Tek Screws
3. If the platform is longer than 6000mm across the roof, the front and back
RHS Cross Supports will be supplied in two pieces. Join the two RHS Cross
Supports together using 20mm Tek Screws and Cross Support Splices.
3
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1 OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt Quigley 27/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
2 : 1
RHS Cross
Support

Cross Support
Splice
20mm Tek Screws
Parts required
Assembly description
4. Place the RHS Cross Supports between the two Truss Frames at each end
of the platform. Ensure face of the RHS member is ush with the outer face of
the truss. Fix the ange of the RHS Cross Support to the Truss Frames using
20mm Tek Screws.
4
20mm Tek Screws
RHS Cross
Support

Parts required
Assembly description
5. Plumb the two Truss Frames and x a Quarter Star Brace between the
Truss Frames and the RHS Cross Supports at each of the four corners with
20mm Tek Screws.
5
20mm Tek Screws
Quarter Star Brace

Assembly description
6. Make sure that your Truss Frames are parallel with the roof sheeting.
Check and adjust the outer frame for square by measuring between the
diagonal points and ensuring the two distances are the same.
6

Assembly description
7/A. Mark the location of the internal Truss Frames on the RHS Cross Supports,
making sure no gap exceeds 1200mm. Slide in and x each truss through
the ange of the RHS Cross Supports using 20mm Tek Screws. Ensure each
truss is parallel and plumb.
7/B. If screens are present on either the left or right sides of the platform,
there will be an additional truss inserted 600mm in from the end truss.
Gap Formula (Length / (Quantity of Internal Truss Frames + 1)).
7
Truss Frame
Parts required
20mm Tek Screws
FIRST
1200 MAX
1200 1200
1200
1200
1200
600
SCREEN
600 1200
A B
C
C