Con-form EasyMechMR Installation guide

Assembly Instruction Manual
info@con-formgroup.com.au
1300 882 490
V1. 2021

1300 882 490
info@con-formgroup.com.au
Contents
High Performance
Surface Mounted Platform.
Tools Needed Parts
Tape Measure Truss Frames
Black Marker RHS Cross Supports
Spirit Level Cross Support Splice
Impact Driver Top Hat Cross Supports
PH2 Phillips Head Bits Top Hat Splice
5/16” Hex Head Driver Bit Full Star Brace
Drill Half Star Brace
High-Speed Drill Bit Kit Quarter Star Brace
Nibbler Drill Attachment C-Channel Horizontal Brace
Circular Saw Diagonal Truss Brace
Mallet Mesh Sheet
18V Wet/Dry Vac Skin Mesh Joiner
Mesh Edge Bar
35mm Self Drilling Tek Screws
35mm Needle Point Screws
20mm Tek Screws
16mm Tek Screws
Hold Down Discs
Certication Plate

Tools required
Cross Support
Splice
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt Quigley 27/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
2 : 1
Mesh
Sheet
Mesh
Joiner
Full
Star Brace
Half
Star Brace
Quarter
Star Brace
RHS
Cross Support
Truss
Frame
Top Hat
Cross Support
Parts
35mm Tek Screw
+Hold Down Disc
16mm
Tek Screws
Certication
Sign
20mm
Tek Screws
35mm
Tek Screws
35mm
Needle Point Screws
5/16th
Please also reference Appendix A - Seismic Fixings

Assembly
1
1. Measure and mark out the four corners of the platform on the roof sheet
where you will place your platform, making sure each corner mark falls in a roof
pan.
Assembly description
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
MJQ 2/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 20

2
2. Place the Truss Frames in the roof pan on the corner marks at each end of
the platform. The high end of each Truss Frame must be down the roof.
Assembly description
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET
1
OF
1
DRAWN
CHECKED
QA
MFG
APPROVED
MJQ 2/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 20
DOWN ROOF

Parts required
Assembly description
Cross Support
Splice
20mm Tek Screws
3. If the platform is longer than 6000mm across the roof, the front and back
RHS Cross Supports will be supplied in two pieces. Join the two RHS Cross
Supports together using 20mm Tek Screws and Cross Support Splices.
3
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1 OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt Quigley 27/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
2 : 1
RHS Cross
Support

Cross Support
Splice
20mm Tek Screws
Parts required
Assembly description
4. Place the RHS Cross Supports between the two Truss Frames at each end
of the platform. Ensure face of the RHS member is ush with the outer face of
the truss. Fix the ange of the RHS Cross Support to the Truss Frames using
20mm Tek Screws.
4
20mm Tek Screws
RHS Cross
Support

Parts required
Assembly description
5. Plumb the two Truss Frames and x a Quarter Star Brace between the
Truss Frames and the RHS Cross Supports at each of the four corners with
20mm Tek Screws.
5
20mm Tek Screws
Quarter Star Brace

Assembly description
6. Make sure that your Truss Frames are parallel with the roof sheeting.
Check and adjust the outer frame for square by measuring between the
diagonal points and ensuring the two distances are the same.
6

Assembly description
7/A. Mark the location of the internal Truss Frames on the RHS Cross Supports,
making sure no gap exceeds 1200mm. Slide in and x each truss through
the ange of the RHS Cross Supports using 20mm Tek Screws. Ensure each
truss is parallel and plumb.
7/B. If screens are present on either the left or right sides of the platform,
there will be an additional truss inserted 600mm in from the end truss.
Gap Formula (Length / (Quantity of Internal Truss Frames + 1)).
7
Truss Frame
Parts required
20mm Tek Screws
FIRST
1200 MAX
1200
1200
1200
1200
1200
600
SCREEN
600 1200
A B
C
C

Assembly description
8. Fix the Half Star Braces to the front and back RHS Cross Supports and
internal Truss Frames using 20mm Tek Screws. If the rst vertical in from
the high side of the truss is greater than 500mm, Full Star Braces and
a Horizontal Truss Brace will be supplied. Fix the Full Star Braces and
Horizontal Truss Brace, 500mm down from the top of the Truss. Continue
to x Full Star Braces with Horizontal Truss Braces and on every 4th vertical,
where the vertical height is greater than 500mm.
8
A
A
B
B
C
C

Parts required
9/A. Place the Top Hat Cross Supports at 600mm centres and x in place
using 20mm Tek Screws.
9/B. If screens are present at either front or back, an additional Top Hat will
be supplied. Laminate the rst Top Hat with this member, using four 20mm
Tek Screws.
Assembly description
9
Top Hat
Cross Support
20mm Tek Screw
600 600
B
B
A
B. SCREEN PRESENT
A. NO SCREEN
A

Assembly description
10. Check the complete frame and ensure screws are inserted and tightened.
Check again for square using the diagonal measurements and check that the
frame is straight along the length by using a string line.
10

11. Place the rst Mesh Sheet across the Cross Supports, keeping the
side ush with the end Truss Frame and ush with the end RHS Cross
Support. Fix the Mesh Sheet to the Cross Supports on the diagonal corners
only, using a 35mm Tek Screw and Hold Down Disc in the second full
diamond of the Mesh Sheet.
Assembly description
11 Parts required
Hold Down Disc
Mesh Sheet
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
A A
B B
C C
D D
E E
F F
G G
H H
Con-form Group
1300 882 490
62 Corporation Ave Bathurst NSW 2795
info@con-formgroup.com.au
matt
Designed by Approved by Company
Sheet Size
© This Drawing is issued on the
understanding that it is Copyright and is to be
regarded as confidential property of Con-form
Group Pty Ltd. It must not be reproduced
without the consent of Con-form Group.
Date
Series 1 Surface Mounted Platform System
Sign
Dimensions & Pitch
Scale
6600.00mm x 15000.00mm @ 3°
.05
A1
18.05.2017
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
A A
B B
C C
D D
E E
F F
G G
H H
Con-form Group
1300 882 490
62 Corporation Ave Bathurst NSW 2795
info@con-formgroup.com.au
matt
Designed by Approved by Company
Sheet Size
© This Drawing is issued on the
understanding that it is Copyright and is to be
regarded as confidential property of Con-form
Group Pty Ltd. It must not be reproduced
without the consent of Con-form Group.
Date
Series 1 Surface Mounted Platform System
Sign
Dimensions & Pitch
Scale
6600.00mm x 15000.00mm @ 3°
.05
A1
18.05.2017
A
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1 OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt Quigley 23/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
0.07: 1
To Top Hats: 35mm
Needle Point Screws
To RHS: 35mm Tek
Screws

12. Place the remaining Mesh Sheets down, xing in diagonal locations.
If the platform is greater than 6m down roof, the mesh will be supplied in
two sheets. Join the sheets together using the Mesh Joiner and a rubber
mallet.
Assembly description
Mesh Sheet
12 Parts required
Mesh Joiner
35mm Tek Screw
Hold Down Disc
Mesh Sheet
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
A A
B B
C C
D D
E E
F F
G G
H H
Con-form Group
1300 882 490
62 Corporation Ave Bathurst NSW 2795
info@con-formgroup.com.au
matt
Designed by Approved by Company
Sheet Size
© This Drawing is issued on the
understanding that it is Copyright and is to be
regarded as confidential property of Con-form
Group Pty Ltd. It must not be reproduced
without the consent of Con-form Group.
Date
Series 1 Surface Mounted Platform System
Sign
Dimensions & Pitch
Scale
6600.00mm x 15000.00mm @ 3°
.05
A1
18.05.2017

13
13. If the last sheet of Mesh is overhanging the end Truss Frame by more
than 25mm, trim the overhanging mesh with a circular saw. Then, x down
all mesh sheets using 35mm Tek and Hold Down Disc.
Assembly description
DETAIL A
SCALE 0.25 : 1
A
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1 OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt Quigley 23/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
0.07 : 1
DETAIL A
SCALE 0.25 : 1
A
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SHEET 1 OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt Quigley 23/03/2017
DWG NO
TITLE
SIZE
D
SCALE
REV
0.07 : 1

14
14. Fix Certication Plate using 16mm Tek Screws.
Important: With an 18V Wet/Dry Vacuum, remove all swarf from the
platform’s frame and bottom chord, then clean the whole roof well.
Assembly description
Certication
Plate
16mm Tek Screws
Parts required

BBB ( 1 : 3 )
62 CORPO RATION AVE ,BATHURST NSW 2795,
info@conformgroup.com.au
1300 882 490
Drawing Title
© This Drawing is issued on the understanding that it is Copyright and is to be regarded as confidential property of Con-form Group Pty Ltd. It must not be reproduced without the consent of Con-form Group.
NOT TO SCALE
Product
Sheet
ALL DIMS. GIVEN IN MM
Technical Data Sheet
1200.00
MAX SPACING
1200.00
MAXSPACING
SEISMIC CLIP LOCATIONS
AAA ( 1 : 3 )
CORRUGATED & SPANDECK ROOF PROFILES
DESIGN NOTES
STRUCTURE IMPORTANCE = LEVEL 2
BUILDING HEIGHT (PRIMARY BUILDING) =<12m
EARTH DESIGN CATEGORY (EDC) = 1
MAX LOAD RATING ON PLATFORM = 5.0kPa
ROOF PROFILES
KLIPLOCK
AA( 1 : 3 )
BB ( 1 : 5 )
M8x16mm BOLT
M8x16mm BOLT
M8x16mm BOLT
KLIPLOK
CLAMP
L BRACKET
TRIMDECK ROOF PROFILES
NEEDLE POINT
TEK SCREWS WITH EPDM
SEALING WASHERS
TRAP BRACKET
M8x16mm BOLT
14G 20mm
TEK SCREWS
L Bracket
MR S5
RIB BRACKET
EPDP RUBBER GASKET SEAL
A ( 1 : 2 )
B ( 1:2 )
PENETRATION FREE FIXING


www.con-formgroup.com.au
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