Con-form SCREENS TO CONCRETE Installation guide

Assembly Instruction Manual
[e-mail]
1300 882 490
SCREENS TO CONCRETE
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B B
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SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.04

1300 882 490
[e-mail]
Contents
Screen to Concrete Assembly Manual
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SHEET 1 OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.04

Tools required
Top Hat
Rail
Screen
Cartridge
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
matth 19/08/2021
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 9
Screen
Flashing
DETAIL A
SCALE 1
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 13/10/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 33
DETAIL A
SCALE 1
A
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 13/10/2022
DWG NO
TITLE
SIZE
D
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REV
1 / 33
Anchor
Stud ChemSet
Screen
Post
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 16/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
0.17
Формат А3
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A
A
Изм. Лист № докум. Подп. Да т а
Ра зраб.
Пров.
Т. к онт р.
Н. конт р.
Ут в.
Лит . Масса Масшт аб
Лист Лист ов
Нач.от д.
Mat t
1
Копировал
16/ 11/ 2022
Инв. № подл.Подп. и датаВзам. инв. № Инв. № дубл.Подп.идатаСправ. № Перв. примен.
14 mm
20mm Tek
16mm Tek
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 17/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
5:1
M12 Nut Set

Assembly
1
1. Mark out the perimeter of the screen on the concrete pad, ensuring that
any corners are square.
Assembly description
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.05
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.05

2. Mark the location of the post base plates at 1200mm centres.
Assembly description
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A A
B B
C C
D D
SHEET 1 OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.05

Assembly description
3. Using a Base Plate as a template, mark and drill 14mm clearance holes
at 110mm deep in preparation for setting the M12 anchor studs.
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.05
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A A
B B
C C
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SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
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REV
1 / 60

Assembly description
4. Clean all holes well using a wire brush and blow out any debris and dust,
repeat until the hole is clean.
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A A
B B
C C
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SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.05
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 60

Assembly description
5. Insert ChemSet Adhesive into the hole, lling 3/4 full. Then insert
150mm M12 Anchor Studs while turning. Place the Post Base Plates
over the studs and x with an M12 Washer and Nut. Ensure the posts are
plumb, using a spirit level to check.
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.04
Parts required
Screen Post
ChemSet
Anchor Stud
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 16/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 62
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 16/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 62
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 60
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 16/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
0.17
Формат А3
1
1
2
2
A
A
Изм. Лист №доку м. Подп. Дат а
Ра зраб.
Пров.
Т. к онт р.
Н. конт р.
Ут в.
Лит . Масса Масшт аб
Лист Лист ов
Нач.от д.
Mat t
1
Копировал
16/11/2022
Инв. № подл.Подп. и датаВзам. инв. № Инв. № дубл.Подп.идатаСправ. № Перв. примен.

Assembly description
6. Allow the adhesive to cure as per the recommended setting time before
proceeding to the next step.
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A A
B B
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D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 16/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.04

Parts required
Assembly description
7. Fix the Top Hat Rails to the Screen Posts at 450mm centres using two
x 20mm Tek Screws. Note: maximum cantilever of screen cartridges from
the nal top hat shall be no greater than 450mm.
7
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.04
20mm Tek Screws
Top Hat Rail
DETAIL A
SCALE 1
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 13/10/2022
DWGNO
TITLE
SIZE
D
SCALE
REV
1 / 33
DETAIL A
SCALE 1 /015
DETAIL B
SCALE 1 / 3
AB
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 62
DETAIL A
SCALE 1 /015
DETAIL B
SCALE 1 / 3
AB
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 62
450
MAX

Assembly description
8. Fix the Screen Cartridges to the Top Hats using two x 16mm Tek
Screws through each ange of the Cartridge. Ensure the Cartridges are
tight together and do not creep.
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A A
B B
C C
D D
SHEET 1 OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.04
Parts required
16mm Tek Screws
Screen Cartridge
DETAIL A
SCALE 1:1
A
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 63
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A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
matth 19/08/2021
DWG NO
TITLE
SIZE
D
SCALE
REV
1 / 9

9. Finish the screen by screwing the Top and Corner Flashing to the
cartridges using 16mm Tek Screws at 1800mm centres.
Assembly description
9
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A A
B B
C C
D D
SHEET 1 OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 17/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.03

10
10. Vacuum swarf from the roof before cleaning with a petrol blower if the
roof is dry and a hose if the roof is wet.
Assembly description
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8
A A
B B
C C
D D
SHEET 1OF 1
DRAWN
CHECKED
QA
MFG
APPROVED
Matt 15/11/2022
DWG NO
TITLE
SIZE
D
SCALE
REV
.04
DRY WET
OR

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