Controls MVP-302 User manual

Product Manual
Engine Display and Control
J1939 Engines
Part Number: MVP-302
Revision: 2.0
______________________________________________________________________________________________________________________________________
Copyright Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone [phone] • Fax [phone] • www.controlsinc.com

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 1 -
TABLE OF CONTENTS
PRIOR TO ENGINE START………………...…………………………………………………………………….….……….……….…………...2
CAN Bus CONFIGURATION
THROTTLE SETTINGS
INSTALLATION INFORMATION……...........………………………………...…………..………………………………………………....3
CONNECTOR INFORMATION……...........………………………………...………………………………………………………………….4
ENGINE ALARMS, CODES AND MESSAGES………………………………………………………...……………………...……..5
ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS
ALARM ANNUNCIATION AND CODE READER
PANEL INDICATION LAMPS
ACTIVE AND STORED ENGINE ECU CODES
CONTROL PANEL ANALOG AND DIGITAL INPUTS……………………………………………………………………..…7
MENU SYSTEM……………………………………………………………………………………………..……………….……………………….…...…8
MENU ACCESS, EXIT AND NAVIGATION
MENUS TO VIEW INFORMATION
MENUS TO CONFIGURE MODULE SETTINGS

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 2 -
Prior to starting the engine, select the proper throttle control mode and parameters required
for application.
CAN Bus Configuration
This module communicates to the engine ECU via the J1939 CAN Bus network. This is a three wire
connection to the engine ECU. Engine information and alarm codes are broadcast over the CAN bus
from the engine ECU to the controller display. And, the controller communicates throttle
commands to the engine ECU over the CAN bus.
To assure proper communications between the engine ECU and the controller, the correct SOURCE
ADDRESS and TSC1 ADDRESS need to be selected in the controller for the particular engine make
and model. These settings are available in the CAN CONFIGURATION MENU.
Throttle Settings
The following bolded settings are required for manual (and automatic) operation in the Throttle
Configuration menu.
Throttle Configuration
Throttle Type Selection
TSC Minimum Speed
TSC Maximum Speed
TSC Ramp Rate
Throttle Curve Selection
Manual Throttle Options
1) Vernier Throttle
Vernier throttle is standard up and down throttle between the minimum and maximum
selections. The ramp rate is the rate of acceleration in rpm’s per second. The control panel uses
J1939 throttle, also called “torque speed control” or TSC1.
2) Multistate Throttle
Multistate throttle provides for one, two, three or four specific operating speeds. Pressing the up
and down buttons adjusts engine speed between the selected multistate speed selections.
3) High/Low
Engine accelerates to the Max speed setting with the UP button is pressed. When the UP button
is released, the engine goes back to idle speed.

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 3 -
INSTALLATION INFORMATION

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 4 -
CONNECTOR INFORMATION

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 5 -
ENGINE ALARMS, CODES AND MESSAGES
Engine ECU Alarm/De-Rate/Shut Downs
It is important to understand panel operation with respect to engine safety protections, alarms, and
fault codes. The panel operates with J1939 engines. These engines have an ECU (engine control
unit) which is essentially a computer that runs the engine. When engine parameters are out of
normal operating ranges, the ECU takes specific actions which can include the following:
1) Broadcast a trouble code
2) Broadcast a red or yellow lamp
3) De-rate the engine
4) Shut down the engine
5) Turn on alarm horn
It is the engine ECU that de-rates or shuts down the engine when it is not operating within normal
parameters. This includes more common shut downs like high engine temperature and low oil
pressure but can encompass a large range of parameters depending on the ECU.
Alarm Annunciation and Code Reader
This panel is configured to operate with standard J1939 engines where engine de-rate and
shutdowns are managed by the engine ECU. The panel communicates with the engine ECU and
serves as a trouble code reader. When the engine ECU broadcasts a trouble code (called an
SPN.FMI code) the panel does the following:
1) Illuminate the appropriate LED indicator lamp
a. Yellow Lamp = Alarm
b. Red Lamp = Engine Shut Down
2) Displays the trouble code (standard SPN.FMI code)
3) Displays a code description on the LCD screen
4) Displays the occurrence count of the code

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 6 -
Indicator Lamps
Active and Stored Engine ECU Codes
The panel also provides the ability to check the engine ECU for all ACTIVE and STORED engine ECU
codes. These codes can be viewed via the Active Codes and Stored Codes menus.
Engine
Alarm/Fault
Lamp
Engine
Warning
Lamp
Regen
Active
Lamp
DPF
Lamp
Regen
Inhibit
Lamp
Low
DEF
Lamp
Malfunction
Lamp
Wait-to-
Start
Lamp

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 7 -
CONTROL PANEL ANALOG AND DIGITAL INPUTS
The panel has two digital inputs available to monitor other components, senders or signals. The
analog input is preset to fuel level and cannot be configured. The digital inputs can be used for a
number of purposes including alarms and shut downs.
Input
Heading
Default
Options
Connector
Pin
Digital 1
Normally
Open
Open / Closed
A
4
Function
None
Message
None
Check
Off
Off / Always / Run
Digital 2
Function
Throttle Up
Always
B
2
Digital 3
Function
Throttle Down
Always
B
5
Digital Function
1) Pre Alarm –Warning message will be displayed along with a yellow lamp when active.
2) Throttle Up –Mimics the front panel key press for speed control.
3) Throttle Down - Mimics the front panel key press for speed control.
Digital Function Activation
1) Off / Always / Run –Describes when the parameter will be monitored for alarm conditions.
Run refers to when the engine is running. Off disables the alarm conditions. Always enables
the alarm constantly regardless of engine state.
2) Alarm Delay –The time period, after Sender Check Bypass, that the parameter must be on the
alarm condition before the alarm becomes latched.

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 8 -
MENU SYSTEM
To Enter Menu System
Hold MENU button and press ENTER button.
Menu Navigation
Press MENU button to scroll menu options.
Press UP arrow button to enter menu.
Press DOWN arrow button to reverse.
Exit Menu System
Hold MENU button and press ENTER button.
To Change a Setting
Press ENTER button to bring up brackets [ ].
Press UP arrow button and DOWN arrow button to change setting.
Press ENTER button to make selection, brackets disappear.
Recycle key to the OFF position after changing a setting.

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 9 -
Main Menus
Main Menus
Sub Menus
Active Engine Fault Codes
View/Scroll Active Fault Codes
Stored Engine Fault Codes
View/Scroll Stored Fault Codes
Engine Parameters
View ECU Engine Information
(% Load, Torque, Oil Temp, etc.)
Emissions Parameters
Regen Options (Auto, Inhibit, Request)
DEF Level
Regen Active/Not Active View
Regen Inhibited/Not Inhibited View
DPF Out Gas Temperature View
DPF Differential Pressure View
Engine Identification
Engine Model # View
Engine Serial # View
Module Information
Control Unit Part# View
Control Unit Software Version View
Controller Setup
Quick Setup
(1)
(PASSWORD PROTECTED)
Engine Parameter Configuration
(2)
Input Configuration
(3)
Throttle Configuration
(4)
Module Configuration
(5)
Display Configuration
(6)
CAN Configuration
(7)
Maintenance Configuration
(8)
Emissions Configuration
(9)
MOD bus Configuration
(10)
To access the controller setup menus, a password is required.
Configuration
Menus
Viewing Menus

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 10 -
Configuration Menus
(1)
Quick Setup
Engine Manufacturer
TSC Minimum Speed
TSC Maximum Speed
Performance Display Off/On
(2)
Eng. Parameter Configuration
Parameter Selection (Speed, Coolant Temp., Oil Pressure, Fuel
Level, Voltage, Hour Meter)
Parameter Setup (Varies based on parameter)
(3)
Input Configuration
Configure Selection (Channels/Message)
Digital 1-3 Function
(4)
Throttle Configuration
Throttle Type
TSC Mode
TSC Minimum Speed
TSC Maximum Speed
TSC Bump Speed
TSC Ramp Rate
Throttle Curve
Multi State Speeds 1-4
(5)
Module Configuration
Pre Alarms Displayed
Clear Number of Starts
Engine Run Criteria Speed
Engine Stop Criteria Speed
(6)
Display Configuration
English/Metric Selection
Performance Display Off/On
(7)
CAN Configuration
Engine Manufacturer
TSC1 Address (Default = 3) Others available
Source Address (Default = 44) Others available
Engine Address (Default = 0) Others available
Speed Transmit On/Off
Temperature Transmit On/Off
Oil Pressure Transmit On/Off
Fuel Level Transmit On/Off
Voltage Transmit On/Off
Hours Transmit On/Off
Faults Transmit
JDLINK Auto Accept

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
- 11 -
(8)
Maintenance Configuration
Service Messages
Schedule Selection
Schedule Reset
Schedule Interval
Schedule Warning
Schedule Trip
Schedule Message
(9)
Emissions Configuration
DEF Level Check (Default = Off)
Low DEF Pre Alarm (Default = 16%)
Low DEF Alarm (Default = 0%)
DEF Alarm Delay
Allow Service Regeneration Yes/No (Deere Only)
Regeneration Interlock On/Off
TSC Transmit Yes/No (stop TSC to engine during regeneration)
DPF Inhibit Lamp Source
(10)
MOD bus Configuration
Modbus Mode (Default = Off)
Baud Rate (Default = 9600)
Parity (Default = Odd)
Stop Bits (Default = 1)
Slave Address (Default =1)
Communication Timeout (Default = 0:00)