Smartgen ALC700 SERIES User manual

ALC700 SERIES
(ALC704/ALC708)
LIGHTING TOWER CONTROLLER
USER MANUAL
ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD

Chinese trademark
English trademark
SmartGen —make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: [phone]
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: [phone]
Web: www.smartgen.com.cn
www.smartgen.cn
Email: [email protected]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of the
copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this publication should be
addressed to SmartGen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Version history
Date
Version
Contents
2013-05-08
1.0
Original release
2013-12-06
1.1
Modify some functions.
2014-07-29
1.2
Modify some terminals description.
2015-07-01
1.3
Modify light control relay output description.
2018-03-02
1.4
Modify “8.4 ENABLE DEFINITION CONTENTS”description.

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It is only suit for ALC700 series controller.
Symbols description,
Symbol
Instruction
NOTE
Highlights an essential element of a procedure to ensure correctness.
CAUTION
Indicates a procedure or practice, which, if not strictly observed, could result in damage or
destruction of equipment.
WARNING
Indicates a procedure or practice, which could result in injury to personnel or loss of life if
not followed correctly.

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CONTENTS
1OVERVIEW............................................................................................................................................. 6
2MODULES COMPARISON.....................................................................................................................6
3PERFORMANCE AND CHARACTERISTICS.........................................................................................7
4SPECIFICATION ....................................................................................................................................9
5OPERATION.........................................................................................................................................10
5.1 PUSHBUTTONS..........................................................................................................................10
5.2 LCD DISPLAY..............................................................................................................................11
5.3 SCHEDULED START/STOP .......................................................................................................13
5.4 SUNRISE/SUNSET MODE..........................................................................................................15
5.5 AUTO SMS MODE.......................................................................................................................17
5.6 AUTO SMS SUNRISE/SUNSET MODE ......................................................................................19
5.7 REMOTE START MODE .............................................................................................................21
5.8 MANUAL START/STOP...............................................................................................................23
6PROTECTIONS....................................................................................................................................25
6.1 WARNING ALARMS....................................................................................................................25
6.2 SHUTDOWN ALARMS................................................................................................................27
6.3 TRIP AND STOP ALARMS..........................................................................................................29
7WIRING CONNECTION........................................................................................................................ 30
8SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS................................................ 33
8.1 CONTENTS AND SCOPES OF PARAMETERS..........................................................................33
8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORT 1-4............................................36
8.3 ENABLE DEFINITION OF PROGRAMMABLE INPUT PORT 1-4................................................39
8.4 ENABLE DEFINITION CONTENTS.............................................................................................39
8.5 SENSOR SELECTION.................................................................................................................40
8.6 SENSORS SETTING...................................................................................................................41
8.7 OVER CURRENT ACTION..........................................................................................................42
8.8 CONDITIONS OF CRANK DINSCONNECT SELECTION...........................................................42
8.9 LIGHT INPUTS SETTINGS..........................................................................................................43
8.10 BATTERY LOW VOLT WORK MODE..........................................................................................43
8.11 TIMER MODE SELECT ...............................................................................................................43
8.12 SMS (ORDER AND REPLY)........................................................................................................44
8.13 SUNRISE/SET SET.....................................................................................................................44
9PARAMETERS SETTING.....................................................................................................................45
10 EVENT LOG ......................................................................................................................................... 46
11 COMMISSIONING................................................................................................................................ 47
12 TYPICAL WIRING DIAGRAMS.............................................................................................................48

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13 INSTALLATION ....................................................................................................................................49
13.1 BATTERY VOLTAGE INPUT.......................................................................................................49
13.2 SPEED SENSOR INPUT.............................................................................................................49
13.3 OUTPUT AND EXPAND RELAYS...............................................................................................50
13.4 AC INPUT....................................................................................................................................50
13.5 DC CURRENT INPUT..................................................................................................................50
13.6 WITHSTAND VOLTAGE TEST....................................................................................................50
14 FAULT FINDING...................................................................................................................................51
15 WHOLE SET OF PRODUCT................................................................................................................51

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1 OVERVIEW
ALC700 series controllers are used for automation and monitor control systems of single light
tower unit to achieve scheduled start/stop, sunrise and sunset start/stop, SMS message
remote start/stop as well as start/stop genset via remote input port.
ALC700 series controllers can be used for turning on and off the flashlights of the light tower in
proper order and is compatible with both AC and DC light tower sets. The modules are digital,
smart and networked and enjoy precise data measurement, alarm protection as well as remote
control, remote measuring and remote communication functions.
ALC700 series controllers adopt micro-processor technology and combine automation control
function with flashlights control function into one product. They have LCD display, selectable
Chinese/English languages interface, modular design, compact structure and simple
connections. They can be widely used in all types of automatic light tower set with compact
structure, advanced circuits, and high reliability.
2 MODULES COMPARISON
Items
ALC704
ALC708
Total Number of
Controlled Light Tower
4
8
DC Detection
Yes
Yes
AC Detection
Yes
Yes
Digital Input
8
12
Relay Output
10
14
Scheduled Start
Yes
Yes
Auto SMS Mode
No
Yes
Auto SMS Sunrise/Sunset
Mode
No
Yes
Remote Start
Yes
Yes
Event log
Yes
Yes
USB
Yes
Yes
RS485
No
Yes
High-precision Clock
Yes
Yes
NOTE:
The user manual takes ALC708 as its template while ALC704 has relatively simple features.
You can get all information about ALC704 just reference this document.

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3 PERFORMANCE AND CHARACTERISTICS
Based on microprocessor, fitted with LCD screen with graphic icons and backlight,
selectable Chinese/English languages interface and silicon panel and pushbuttons;
Be compatible with both AC and DC light tower sets.
True RMS value detection. Collects and shows electrical parameters, water temperature,
oil pressure, fuel level and other parameters of diesel light tower set.
3-phase/Single phase Generator Voltage
3-phase/Single phase Load Current
Generator Frequency
Active Power/Reactive Power/Power Factor
Engine Speed
Engine Temperature
Engine Oil Pressure
Fuel Level
Flexible Sensor
Starter Battery Voltage/Charger D+ Terminal Voltage
DC Voltage/Current/Power Detection
Real-time clock and real-time calendar functions allow scheduled start/stop (everyday),
sunrise and sunset start/stop light tower set; moreover, scheduled start time, running
duration time, sunrise time and sunset time can be set by users as their wish.
SMS message function (GSM modem must be fitted). When failure occurs, controller will
send short messages automatically to max. 5 telephone numbers. Besides, users can
remote start/stop light tower set via SMS message.
Remote start function. Set arbitrary input port as “Remote Start Input” and controller enters
into remote start mode, then users can remote start/stop light tower set by remote
close/open input port.
Manual start/stop control of light tower set and manual on/off control of flashlight.
Standard RS485 communication port enables remote control, remote measuring, and
remote communication via ModBus protocol.
Standard USB communication port makes it easier to communicate with PC and faster to
be programmed.
Flashlight indicator control function;

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Accumulative total run time and total electric energy functions make convenient for users
to regular maintain and survey fuel consumption;
Scheduled start time, SMS telephone number and various delays can be set on the spot
and also comes with password protection in case of laypeople disoperation.
ALC708 controller can control up to 8 flashlights and the feedback indicator were be fitted
on the panel. In addition, the turn on interval time between two lights can be set by users.
99 pieces of event logs can be circularly stored and inquired on the spot; also can be print
or be inquired via PC.
More kinds of curves of temperature, oil pressure, fuel level can be used directly and users
can select “User Configured” sensor curves for unknown engine sensor；
Widely power supply range DC(8~35)V, suitable to different starting battery voltage
environment;
Modular design, pluggable terminal, built-in mounting, compact structure with easy
installation;

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4 SPECIFICATION
Parameter
Details
Working Voltage
DC8. 0V to 35. 0V, uninterruptible power supply
Overall Consumption
<5W (Standby mode: ≤2W)
Voltage Input:
3 Phase 4 Wire
3 Phase 3 Wire
Single Phase 2 Wire
2 Phase 3 Wire
DC
AC 20V - 360V (ph-N)
AC 30V - 600V (ph-ph)
AC 20V - 360V (ph-N)
AC 20V - 360V (ph-N)
DC 0V - 75V (ph-N)
Alternator Frequency
50Hz/60Hz
Speed Sensor Voltage
1. 0 V to 24 V (RMS)
Speed Sensor Frequency
Maximum 10,000 Hz
Start Relay Output
8A DC28V power supply output
Fuel Relay Output
8A DC28V power supply output
Configurable Relay Output 1
8A DC28V power supply output
Configurable Relay Output 2
8A DC28V power supply output
Configurable Relay Output 3
8A DC28V power supply output
Configurable Relay Output 4
8A AC250V free volt output
Light Control Relay Output
1~4
8A AC250V free volt output (total output current: 8A)
If 1~4 is all used, the maximum current of each light is 2A.
Light Control Relay Output
5~8
8A AC250V free volt output (total output current: 8A)
If 1~4 is all used, the maximum current of each light is 2A.
Case Dimensions
197 mm x 152 mm x 47 mm
Panel Cutout
186mm x 141mm
CT Secondary Current
DC Current Input
Rated: 5A
Hall sensor’s secondary side current: (4~20)mA
Working Conditions
Temperature: (-25~+70)°C
Relative Humidity: (20~93)%RH
Storage Conditions
Temperature:(-25~+70)°C
Protection Level
IP55. If water-proof gasket is inserted between panel and
enclosure.
Insulation Intensity
Apply AC2.2kV voltage between high voltage terminal and
low voltage terminal;
The leakage current is not more than 3mA within 1min.
Weight
0.71kg

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5 OPERATION
5.1 PUSHBUTTONS
Icon
Key
Description
Stop/Reset
Stop running light tower set;
Reset alarm when failure occurs;
Lamp test in stop mode (press at least 3 seconds);
Manual Mode
Press this key and controller enters in Manual mode.
Auto Mode
Press this key and controller enters into auto start mode
select interface; use to select mode and press
again to confirm the selection.
Mute
If alarm occurs, pressing the button can remove this alarm,
and the indicator will light on; press the button again will
reset alarm and the indicator will light off. If alarm occurs
again in mute status, the controller will remove mute status
automatically.
Flashlight
Can control flashlight to switch on or off.
Start
Start lighting tower set in Manual mode.
Light Off
During normal running in manual mode, turn off one light
for each pressing. Press this key for a long time can turn off
the light in proper sequence according to preset time.
Light On
During normal running in manual mode, turn on one light
for each pressing. Press this key for a long time can turn on
the light in proper sequence according to preset time.
Menu／Confirm
“√”
Press this key to enter into menu interface.
In parameter setting interface press this key to right shift
cursor and confirm the setting at the last bit.
Down/Config. “-”
1) Screen scroll;
2) Down cursor and decrease value in setting menu.
Up／Config. “+”
1) Screen scroll;
2) Up cursor and increase value in setting menu.

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5.2 LCD DISPLAY
Display
Description
First screen display all lights status, average
voltage ，generator frequency, generator
running status and alarm information.
Light On：
Light Off：
Second screen display：Generator running
status, current time, alarm information.
Press button
The screen display generator line
voltage(L1-L2, L2-L3, L3-L1), phase
voltage(L1、L2、L3), frequency and engine
speed.
DC light tower set without this page.
Press button
The screen display generator fuel level,
engine temperature, oil pressure, flexible
sensor information.
There is no sensor information when flexible
sensor select “Not used” or “Digital closed” or
“Digital open”.
The screen display “++++” when sensor is
open circuit.
Press button
The screen display battery voltage, charger
voltage, engine speed and current time (the
number in the parentheses is week
information).
FUEL LEVEL 80 %
ENGINE TEMP. 80℃176℉
OIL PRESSURE 110 KPa
16.0 PSI 1.10Bar
GENERATOR
UL-L 381 381 381 V
UL-N 220 220 220 V
F =50.0 Hz 1500RPM
MANUAL MODE
MANUAL START
CURRENT TIME 12:05:18
GENERATOR NORMAL RUNNING
1234
5678
U = 220V F = 50.0Hz
GENERATOR NORMAL RUNNING
PLANT BATTERY 24.1 V
D+ VOLTAGE 18.1 V
Engine Speed 1500 RPM
05-06-16 (4) 08:16:01

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Display
Description
Press button
The screen display accumulated start times,
accumulated energy, accumulated run time
(HH: MM: SS).
Press button
The screen display load current, total active
power, total apparent power, total reactive
power and power factor
The screen display voltage, current and
power when DC current is fitted.
NOTE: Pressing can scroll screen circularly.
GENERATOR
STARTS 88888 times
HOURS RUN 009999:05:30
ENERGY 0003561.6 kWh
LOAD
CURRENT 500 500 500 A
POWER 330kW 330kVA
Cosφ = 1.00 0.0kVar

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5.3 SCHEDULED START/STOP
A. Press ，its indicator light on, and controller enters Auto mode. Meanwhile, the panel
display Auto Mode Select (Fig 1); Press and to select 01 Auto Timer Mode and
press or to confirm (Fig 2); Press and to select 01 Timer Start and
press or to confirm (Fig 3).
B. When there are 10s left from start time, audible alarm relay is active (if configured). When
start time is up and start remaining time is more than 0s, light tower set begin cranking and
flashlight is twinkling (if configured). Stop delay time will be displayed on the first line (Fig
4).
C. If generator voltage and frequency has reached on-load requirements (Voltage≥on-load
voltage and frequency≥on-load frequency), all the lights will illuminate in proper order and
the illumination interval delay is 2s (can be set as 1~300s). (Fig 5,6)
Fig 1
AUTO TIMER MODE
START TIME 16:28:00
CURRENT TIME 12:05:18
GENERATOR AT REST
Fig 4
STOP DELAY 10:10:59
START TIME 16:28:00
CURRENT TIME 16:28:00
CRANKING 5s
Fig 5
STOP DELAY 10:07:42
START TIME 16:28:00
CURRENT TIME 16:32:18
2# LIGHT ON 09s
AUTO MODE SELECT
01 AUTO TIMER MODE
02 AUTO SMS MODE
03 SUNRISE/SUNSET MODE
AUTO TIMER MODE
01 TIMER START
02 TIMER STOP
03 TIMER SET
Fig 2
Fig 3

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D. When “stop delay” time is 00:00:00 or repeat above-mentioned A procedure, select 02
TIMER STOP (01 TIMER START must be reselect if another time scheduled start is
needed)，then 1#～8# lights will off in proper order and the extinguishing interval delay
can be set as 1s～300s. The light tower set begin stopping when all the lights off. (Picture
7,8)
NOTE: The auto timer mode will be canceled automatically when select other auto start
mode！
STOP DELAY 09:06:02
START TIME 16:28:00
CURRENT TIME 16:33:58
GENERATOR NORMAL RUNNING
Fig 6
Fig 7
STOP DELAY 00:00:00
START TIME 16:28:00
CURRENT TIME 23:32:18
7# LIGHT OFF 09s
AUTO TIMER MODE
START TIME 16:28:00
CURRENT TIME 23:33:58
COOLING TIME 29s
Fig 8

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5.4 SUNRISE/SUNSET MODE
If the city information haven’t been set when select this mode, users should connect PC and
ALC700 controller using USB or RS485 communication line and set the city information first.
The procedures as following:
Open test software—edit configuration—set sunrise/sunset—select city/user-defined city
(longitude, latitude and time zone) —download the configuration
A. Press ，its indicator light on, and controller enters Auto mode. Meanwhile, the panel
display Auto Mode Select (Fig 1); Press and to select 03 Sunrise/Sunset Mode
and press or to confirm (Fig 2); Press and to select 01
Sunrise/Sunset Start and press or to confirm (Fig 3).
B. When there are 10s left from start time (controller’s current time can be set via utility
computer software), audible alarm relay is active (if configured). When start time is up, light
tower set begin cranking and flashlight is twinkling (if configured). Stop delay will be
displayed on the first line (Fig 4).
AUTO MODE SELECT
01 AUTO TIMER MODE
02 AUTO SMS MODE
03 SUNRISE/SUNSET MODE
Fig 1
Fig 3
Fig 4
STOP DELAY 07:25:00
START TIME 17:26:00
CURRENT TIME 17:26:02
CRANKING 5s
SUNRISE/SETACTION
START TIME 17:26:00
CURRENT TIME 12:05:18
GENERATOR AT REST
Fig 2
SUNRISE/SETACTION
01 SUNRISE/SUNSET START
02 SUNRISE/SUNSET STOP

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C. If generator voltage and frequency has reached on-load requirements (Voltage ≥on-load
voltage and frequency ≥on-load frequency), all the lights will illuminate in proper order and
the illumination interval delay is 2s (can be set as 1~300s). (Fig 5,6)
D. When “Current Time” is 07:25:00(controller’s current time can be set via upper computer
software), then 1#～8# lights will off in proper order and the extinguishing interval delay
can be set as 1s～300s. The light tower set begin stopping when all the lights off. (Fig 7,8)
NOTE: The Sunrise/Sunset mode will be canceled automatically when select other auto
start mode！
Fig 5
STOP DELAY 07:25:00
START TIME 17:26:00
CURRENT TIME 17:26:15
2# OUTPUT DELAY 09s
STOP DELAY 07:25:00
START TIME 17:26:00
CURRENT TIME 17:27:20
GENERATOR NORMAL RUNNING
Fig 6
Fig 7
STOP DELAY 07:25:00
START TIME 17:26:00
CURRENT TIME 07:25:00
7# OFF DELAY 09s
SUNRISE/SETACTION
START TIME 17:26:00
CURRENT TIME 07:27:00
COOLING TIME 29s
Fig 8

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5.5 AUTO SMS MODE
A. Press ，its indicator light on, and controller enters Auto mode. Meanwhile, the panel
display Auto Mode Select (Fig 1); Press and to select 02 Auto SMS Mode and
press or to confirm (Fig 2).
B. When SMS message module receives the start command, light tower set begin cranking
and flashlight is twinkling (if configured). Stop delay will be displayed twinklingly on the first
line of the second screen. (Fig 3).
C. If generator voltage and frequency has reached on-load requirements (Voltage ≥on-load
voltage and frequency ≥on-load frequency), all the lights will illuminate in proper order and
the illumination interval delay is 2s (can be set as 1~300s). (Fig 4,5)
Fig 1
Fig 2
AUTO DIAL-UP MODE
WAIT SMS COMMAND
CURRENT TIME 12:05:18
GENERATOR AT REST
Fig 3
AUTO DIAL-UP MODE
SMS START
CURRENT TIME 12:05:18
CRANKING 5s
Fig 4
AUTO DIAL-UP MODE
SMS START
CURRENT TIME 16:32:18
2# OFF DELAY 09s
AUTO DIAL-UP MODE
SMS START
CURRENT TIME 16:33:58
GENERATOR NORMAL RUNNING
Fig 5
AUTO MODE SELECT
01 AUTO TIMER MODE
02 AUTO SMS MODE
03 SUNRISE/SUNSET MODE

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D. When SMS message module receives the stop command, the 1#～8# lights will off in
proper order and the extinguishing interval delay can be set as 1s～300s. The light tower
set begin stopping when all the lights off. (Fig 6,7)
NOTE: The auto SMS mode will be canceled automatically when select other auto start
mode！
Fig 6
AUTO DIAL-UP MODE
SMS STOP
CURRENT TIME 23:32:18
7# OFF DELAY 09s
AUTO TIMER MODE
SMS STOP
CURRENT TIME 23:33:58
COOLING TIME 29s
Fig 7

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5.6 AUTO SMS SUNRISE/SUNSET MODE
A. Press ，its indicator light on, and controller enters Auto mode. Meanwhile, the panel
display Auto Mode Select (Fig 1); Press and to select 02 Auto SMS Mode and
press or to confirm (Fig 2). The status of SMS message module is normal if
there is signal display on the secondline.
B. When controller receives start order (SMS SUNRISE/SET START) correctly (Fig 3), it will
reply message: SMS SUNRISE/SET START OK. The telephone number which sends
start order message should be set via test software and downloaded into controller.
C. When there are 10s left from start time (controller’s current time can be set via utility
computer software), audible alarm relay is active (if configured). When start time is up, light
tower set begin cranking and flashlight is twinkling (if configured). Stop delay will be
displayed on the first line of the second screen (Fig 4).
AUTO MODE SELECT
1 AUTO TIMER MODE
2 AUTO SMS MODE
3 SUNRISE/SUNSET MODE
Fig 1
Fig 2
AUTO DIAL-UP MODE
WAIT SMS COMMAND
CURRENT TIME 12:05:18
GENERATOR AT REST
Fig 3
SUNRISE/SETACTION
START TIME 17:26:00
CURRENT TIME 12:05:18
GENERATOR AT REST
Fig 4
STOP TIME 07:25:00
START TIME 17:26:00
CURRENT TIME 16:28:00
CRANKING 5s

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D. If generator voltage and frequency has reached on-load requirements (Voltage ≥on-load
voltage and frequency ≥on-load frequency), all the lights will illuminate in proper order and
the illumination interval delay is 2s (can be set as 1~300s). (Fig 5,6)
E. When “Current Time” is 07:25:00(controller’s current time can be set via utility computer
software), then 1#～8# lights will off in proper order and the extinguishing interval delay
can be set as 1s～300s. The light tower set begin stopping when all the lights off. (Fig 7,8)
NOTE: The auto SMS sunrise/sunset mode will be canceled automatically when select
other auto start mode！
Fig 5
STOP TIME 07:25:00
START TIME 17:26:00
CURRENT TIME 17:26:00
2# OUTPUT DELAY 09s
STOP TIME 07:25:00
START TIME 17:26:00
CURRENT TIME 17:27:20
GENERATOR NORMAL RUNNING
Fig 6
Fig 7
STOP TIME 07:25:00
START TIME 17:26:00
CURRENT TIME 07:25:00
7# OFF DELAY 09s
SUNRISE/SETACTION
START TIME 17:26:00
CURRENT TIME 07:27:00
COOLING TIME 29s
Fig 8