Coral JETCLEAN DF Series User manual

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 JETCLEAN DF 12 -
Operations Manual
 
C ontrolle d A ir D esi g n , LLC
919
607 6765

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JETCLEAN DF Series - edition 01/12
1. DESCRIPTION OF USER INSTRUCTION MANUAL .....................................................................................55
1.1. INTRODUCTION ................................................................................................................................................................55
1.2. INFORMATION ABOUT THE USOF THE MANUAL ..........................................................................................................55
2. MACHINE IDENTIFICATION .........................................................................................................................56
2.1. MODEL IDENTIFICATION DATA ........................................................................................................................................56
2.2. EC IDENTIFICATION PLATES ...........................................................................................................................................56
2.3. EC DECLARATION OF CONFORMITY ..............................................................................................................................57
3. GENERAL PRELIMINARY INFORMATION ...................................................................................................58
3.1. DIRECTIVES ......................................................................................................................................................................58
3.2. GENERAL SAFETY INSTRUCTIONS ................................................................................................................................ 58
3.3. RESIDUAL RISKS ..............................................................................................................................................................58
3.4. PERSONAL PROTECTIVE DEVICESE ..............................................................................................................................59
3.5. NOISE LEVELS ..................................................................................................................................................................59
3.6. VIBRATION LEVELS .......................................................................................................................................................... 59
3.7. OBLIGATIONS ................................................................................................................................................................... 59
3.8. PROHIBITIONS ..................................................................................................................................................................59
3.9. INTENDED USE/ UNINTENDED USE ...............................................................................................................................60
3.10. SAFETY SIGNS USED ON THE MACHINE ..................................................................................................................... 61
3.11. WARRANTY ......................................................................................................................................................................61
4. MACHINE DESCRIPTION .............................................................................................................................62
4.1. MAIN COMPONENTS ........................................................................................................................................................ 62
4.2. OPERATIONAL DESCRIPTION ......................................................................................................................................... 64
4.3. TECHNICAL SPECIFICATIONS .........................................................................................................................................66
4.4. OVERALL DIMENSIONS ....................................................................................................................................................67
4.5. SAFETY DEVICES ............................................................................................................................................................. 69
5. TRANSPORTATION AND INSTALLATION ....................................................................................................69
5.1. TRANSPORTATION ...........................................................................................................................................................69
5.2. INSTALLATION ..................................................................................................................................................................69
5.3. CONNECTIONS .................................................................................................................................................................71
5.4. ADJUSTMENTS ................................................................................................................................................................. 71
6. MACHINE CONTROLS AND USE ................................................................................................................72
6.1. CONTROL DEVICES .........................................................................................................................................................72
7. MAINTENANCE .............................................................................................................................................72
7.1. ROUTINE MAINTENANCE ................................................................................................................................................ 72
7.2. EXTRAORDINARY MAINTENANCE ...................................................................................................................................73
8. TROUBLESHOOTING ...................................................................................................................................74
9. SCRAPPING AND DECOMMISSIONING .....................................................................................................74
10. ELECTRICAL PANEL .....................................................................................................................................75
11. SPARE PARTS ...............................................................................................................................................75
11.1. HOW TO REQUEST SPARE PARTS ................................................................................................................................75
11.2. SPARE PARTS LIST ......................................................................................................................................................... 77

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EC regulation maintenance and user Manual
1. DESCRIPTION OF USER INSTRUCTION MANUAL
1.1. INTRODUCTION
The machine in question has been made in compliance with EU directives on the free movement of industrial
products in EEC countries, it is then supplied with all documentation required by these directives.
1.2. INFORMATION ABOUT THE USOF THE MANUAL
The maintenance and user manual contains all information for installation, operation, maintenance and cleaning
of the machine. It is to be used by operators in charge of managing the machine during all stages of its service
life.
WARNING!
It is important to keep it in a readily accessible location, close to the machine and known to
all users, so it can be found quickly in any situation.
The manual forms an integral part of the machine for safety purposes.
Therefore,
• It must be kept complete (in all its parts) if it gets lost or damaged, it is necessary to order a replacement.
• the machine must be tracked up to its destruction (even in the event of moving, sale, hiring, etc.);
• It must be kept updated and include any changes made to the machine.
WARNING!
Carefully read all documentation before performing any operation.
OPERATOR MANUAL CHAPTERS THAT MUST BE STUDIED
INSTALLER
• Description of User Instruction Manual
• Machine identification
• General preliminary information
• Description of the machine
• Transportation and installation
• Scrapping and decommissioning
OPERATOR
• Description of user Instruction Manual
• Machine identification
• General preliminary information
• Machine controls and use
MAINTENANCE
ENGINEER
• Description of user Instruction Manual
• Machine identification
• General preliminary information
• Maintenance
•Spare parts

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2. MACHINE IDENTIFICATION
2.1. MODEL IDENTIFICATION DATA
MACHINE FILTER
MODEL JETCLEAN DF
EDITION 01.12
This manual contains confidential information and designs owned by CORAL S.p.A
Reproduction of the manual without written permission by CORAL S.p.A. is forbidden.
2.2. EC IDENTIFICATION PLATES
The machine is equipped with an EC identification plate, containing specific data. Transmitting to the Manufacturer
the data engraved which has the exact identification of the machine in question.
CORAL S.p.A. - Corso Europa 597
10088 VOLPIANO - TORINO - ITALY
Tel. [phone] Fax [phone]
e-mail: [email protected]
Made in Italy
TIPO
S/N
MAX
m
3
/h
N°.
Ord. Prod.
kW
MIN m
3
/h V / Ph - Hz
H Stat. Pa
MAX bar
Rpm IP
Rpm max kgf
dB(A)
FIELD DESCRIPTION
TYPE Machine description
No. Machine serial number
S/N Serial number
PROD ORD. Production order No.
MAX m3/h Rated capacity
MIN m3/h Capacity in operating conditions
kW Engine power
dB(A) Decibel sound levels
V/Ph - Hz Electrical Volt/Phase - Frequency
H Stat Pa Static pressure
Rpm Engine revolutions per minute
Max. Rpm Maximum revolutions per minute of the fan
IP Electrical protection degree
MAX bar Maximum pneumatic circuit pressure
Kgf Machine weight

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EC regulation maintenance and user Manual
2.3. EC DECLARATION OF CONFORMITY
Macchina / Matériel / Maschine / Maquina / Machines / Maskinen
Dichiarazione di conformità CE
(Riferimento Direttiva Macchine 2006/42/CE)
La CORAL S.p.a. Corso Europa 597 Volpiano - Torino (Italia) dichiara con la presente che la macchina è confor-
me alla normativa contenuta nella direttiva del consiglio 2006/42/CE integrata dalle inerenti successive direttive
FGNEQPUKINKQ%''#NEWPGFKURQUK\KQPKGPQTOCVKXGFKTKHGTKOGPVQŖUNI EN ISO 12100-2:2005 Sicurezza del mac-
EJKPCTKQŖEN 60204-1 +ORKCPVQGNGVVTKEQFGNNGOCEEJKPGŖ2004/108/CE Compatibilità elettromagnetica
Certificat de conformité aux normes CE
(Repondant aux Directives Machines 2006/42/CE)
La Société CORAL S.p.a. Corso Europa 597 Volpiano - Torino (Italia) declare par la presente que le matériel est
conforme à la norme contenue dans la directive du conseil 2006/42/CE integrée dans les directives suivantes et
KPÃTGPVCWEQPUGKN%''%GTVCKPGUFKURQUKVKQPUGVPQTOGUUGTGHÃTGPVŖUNI EN 12100-2:2005 Securité des machi-
PGUŖEN 60204-1 +PUVCNNCVKQPÃNGEVTKSWGUWTNGURTQFWKVUŖ2004/108/CE Conformitée Electromagnetique
CE Declaration of conformity
(Referring to Machines Directions 2006/42/CE)
CORAL S.p.a. Corso Europa 597 Volpiano - Torino (Italia) declares with this letter that the machine is in com-
pliance with rule included in the direction of CEE council 2006/42/CE integrated by the inherent following direc-
VKQPUQHVJG%''EQWPEKN&KTGEVKQPUCPFTWNGUQHTGHGTGPEGŖUNI EN 12100-2 /CEJKPGT[UCHGV[ŖEN 60204-1
/CEJKPGUGNGEVTKEŖ2004/108/CE Electromagnetic standards compliance.
CE – Konformitätserklärung
(EG - Richtlinie Maschinen 2006/42/CE)
Die Fa. CORAL S.p.a. Corso Europa 597 Volpiano - Torino (Italien) erklärt hiermit, daß die Bauart der wie folgt
allen einschlägigen grundlegenden Sicherheits- und Gesundheitsanforderungen (EG - Richtlinie Maschinen
%'WPFPCEJHQNIGPFG')4KEJVNKPKGP'KPKIGCPIGYGPFGVGJCTOQPKUKGTVG0QTOGPŖUNI EN 12100-
2:2005 5KEJGTJGKVXQP/CUEJKPGPŖEN 60204-1 'NGMVTKUEJG#WUT×UVWPIH×T+PFWUVTKGOCUEJKPGPŖ2004/108/CE
Elektromagnetische Vereinbarkeit.
Declaraciòn de conformidad CE
(Riferencia Directiva Maquinas 2006/42/CE)
La CORAL S.p.a. Corso Europa 597 Volpiano - Torino (Italia) declara con la presente que la maquina es en
conformidad a la norma CEE contenida en la directiva del consejo 2006/42/CE integrada a las sucesivas directi-
XCUFGNEQPUGLQ%''#NIWPCUFKURQUKEKQPGU[TGINCUFGTGHGTGPEKCŖUNI EN 12100-2:2005 Securidad de las
OCSWKPCUŖEN 60204-1 +PUVCNCEKQPGNGEVTKECFGNCUOCSWKPCUŖ2004/108/CE Compatibilidad Electromagnetica.
CE Conformiteistsverklaring
(Verwijzing naar de machinerichtlijnen 2006/42/CE)
CORAL S.p.a. Corso Europa 597 Volpiano - Turijn (Italië) verklaard middels deze brief dat machines genoemd:
is in overeenstemming met de inbegrepen CEE richtlijnen volgens de voorschriften van de CEE raad 2006/42/CE
geïntegreerd bij de navolgende omschrijvingen van de CEE raad. Specificatie en richtlijnen betreft onderstaande
PQTOGPGPTGIGNUŖUNI EN 12100-2:2005 $GXGKNKIKPIOCUEJKPGUŖEN 60204-1 'NGMVTKUEJGOCUEJKPGUŖ
2004/108/CE
CE - Deklaration efter det vedtagne
(Refererende til maskindirektiver 2006/42/CE)
CORAL S.p.a. Corso Europa 597 Volpiano - Torino (Italy) erklærer med dette brev at maskinen er mærket:
I overensstemmelse med CEE maskindirektivet fra EU-rådet 2006/42/CE integreret ved følgende direktiver fra
EU-Rådet. Direktioner og regler i henhold til:
ŖUNI EN 12100-2 /CUMKPGPUUKMMGTJGFŖEN 60204-1 /CUMKPGPUGNGMVTKEKVGVŖ2004/108/CE
Managing Director Technical Director
Claudio CORAL Roberto TAGLIAVINI
DATE

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JETCLEAN DF Series - edition 01/12
3. GENERAL PRELIMINARY INFORMATION
3.1. DIRECTIVES
In the design and construction of the machine the following directives were held as reference:
DIRECTIVES
2006/42/CE Machinery Directive
2004/108/CE Electromagnetic Compatibility Directive
2006/95/CE Low Voltage Directive (LVD)
3.2. GENERAL SAFETY INSTRUCTIONS
The instructions and safety instructions referred to in this manual take into account that, in the workplace, the
requirements of the document “Testo Unico D.lgs. 81/08” (regarding workplace safety) must be known and
applied. These contain important information relating to:
•safety of persons engaged in operation and maintenance;
•safety and efficiency of the machine.
3.3. RESIDUAL RISKS
The machine is delivered with all safety systems needed for the operator to work in conditions of maximum safety,
but risks remain from which the operators must be protected, especially during the maintenance, installation and
cleaning stages.
Operators, for their part, must use personal protective equipment suited to the risk to be addressed. The most
used are: gloves and masks, goggles, safety footwear etc. ...
GENERAL RESIDUAL RISKS
Residual risk Description
1VOLTAGE PRESENCE
DANGER
There would be a risk of electric shock in the event in which the
operator performs maintenance or replacement operations of the
switch and leaves the under voltage plug inserted.
2MOVING PARTS
DANGER
In the event in which the operator performs maintenance operations
by inserting his/her hands into the fan suction area, having not
disconnected the plug from the mains and locked the switch, external
individuals could potentially start the machine and cause serious
injury.
3EXPLOSION
RISK
In the event in which, despite the prohibition clearly set out in
paragraph “3.9. INTENDED USE/ UNINTENDED USE”, the
machine is used to extract elements that by nature or by reaction are
flammable, or pose an explosion risk.
4OVERTURNING
RISK
During operation, the area around the machine is to be considered as
having a risk of overturning. Keep a safe distance. Refer to the figure
in paragraph “5.2. INSTALLATION”.

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3.4. PERSONAL PROTECTIVE DEVICESE
The workers must wear work clothes and if necessary personal protective equipment (gloves, goggles, masks,
etc..) according to the laws and safety regulations applicable in your country.
The signs below are examples of personal protective equipment installed on the machine.
SYMBOL OBLIGATION
Use protective gloves.
Use safety footwear.
3.5. NOISE LEVELS
The machine is designed to reduce the level of sound power to the source.
Check the requirements of the legislation in force in the country of installation and, if required, use:
•Personal protective equipment,
•any soundproofing screens.
JETCLEAN DF1 JETCLEAN DF2
SOUND LEVEL 71 dB(A) 72 dB(A) 74 dB(A) 74,5 dB(A)
SOUND LEVEL WITH PLENUM 64 dB(A) 65 dB(A) 70 dB(A) 70 dB(A)
3.6. VIBRATION LEVELS
The machine does not send vibrations to the ground that may compromise the stability or accuracy of any
devices located near the system.
3.7. OBLIGATIONS
•Do not use the machine improperly, that is, do not use the machine in any manner other than that indicated
in the paragraph entitled “3.9. INTENDED USE/ UNINTENDED USE”.
•Perform maintenance operations with the machine turned off.
•Only qualified personnel can operate the machine.
In particular operators must:
•observe the rules and instructions provided by the employer, the manager and the person in charge of
collective or individual protection.
•use the machinery, equipment, tools etc. correctly;
•use the protective devices provided correctly;
•promptly inform the employer, or person in charge of any deficiency in the safety devices;
• long hair must be tied back, do not wear scarves or any other piece of clothing that might get caught or
dragged into the moving parts of the machine.
3.8. PROHIBITIONS
In particular, operators must not:
•remove or modify the safety, signalling or control devices without authorisation;
• carry out operations or actions which are outside their field of expertise and which might compromise their
own safety or that of other operators;
•process with products different to those listed;
•change the electrical connections to exclude the safety devices;
•smoke while the filter is in operation.

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JETCLEAN DF Series - edition 01/12
3.9. INTENDED USE/ UNINTENDED USE
The JETCLEAN DF filter is designed for:
OPERATION TREATED AIR TYPE WORK
ENVIRONMENT
PERMITTED NOT PERMITTED
FILTRATION of:
• welding fumes
• dry
powders
• metallic
powders
• flammable or explosive vapours
• potentially explosive metallic
powders
• powders which are by nature or
by reaction can be explosive
Products during
processing in the
mechanical industry
The machine has been designed to:
•satisfy the requirements mentioned in the sales contract;
•be used according to the directions and limits of use specified in this manual.
The machine has been designed and built to work safely if:
•it is used within these limits;
•the procedures in the user manual are performed;
•routine maintenance is performed on time and as indicated in the manual;
•extraordinary maintenance is performed promptly when needed;
•the safety devices are not removed or bypassed.
WARNING!
It is considered “MISUSE” if the machine is used to obtain production values different from
those described herein.
Any other use of the machine must be previously authorized by CORAL S.p.A
In the absence of such written permission the manufacturer disclaims any liability with regard to possible damage
to property or persons and deems any kind of warranty regarding the line and the equipment supplied as void.
WARNING!
During welding operations the use of flammable spray, abrasive wheels or other tools that
cause sparks or naked flames, can cause ignition of the filter fabric.

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3.10. SAFETY SIGNS USED ON THE MACHINE
Safety stickers and labels are affixed to the machine, as shown in the table below and illustrated in the following
image:
POS. SIGN DESCRIPTION
A
IN FASE DI ALLACCIAMENTO SI CONSIGLIA DI CONTROLLARE:
- Che il collegamento sulla morsettiera del motore corrisponda alla tensione di linea.
- Che l’assorbimento del motore non superi il valore di targa, nel caso contrario parzia-
lizzare le bocche del ventilatore.
- Che la rotazione delle ventole avvenga nel senso della freccia.
- Che il motore sia protetto da salvamotore adeguato alla potenza del motore.
AU MOMENT DU BRANCHEMENT, IL EST RECOMMANDE DE
S’ASSURER:
- Que la connexion sur la boite à bornes du moteur corresponde à la tension du réseau
- Que l’absorption du moteur ne dépasse pas la valeur indiquée sur la plaque: dans le
cas contraire partialiser les èvents du ventilateur.
- Que les allettes tournent dans le sens de la flèche.
- Que le moteur soit protégé par un disioncteur approprié à la puissance du moteur.
Installation warning
B
Spegnere il ventilatore e togliere tensione prima di
aprire il filtro.
Vor dem Oeffen des Filtergerates Ventilator abschal-
ten und Netzkabel ziehen.
Pls, switch off the fan and tension before opening
the filter.
Arreter le ventilateur et la tension avant d'ouvrir le
filtre.
Apagar el ventilador y la tension antes de aprir el
filtro.
Obligation warning
C
PERICOLO
TENSIONE
Voltage presence danger
3.11. WARRANTY
The warranty is subject to the following general conditions
• the packaging must be opened and installation must be performed by authorized and/or approved
technicians by the Manufacturer;
•the first start up and positive testing of the installed machine must be done in the presence and under
the technical guidance of the Manufacturer or his/her authorized representative, the test report must be
completed.
•the machine must be used within the limits stated in the contract and reported in the technical and/or
commercial documentation.
•maintenance must be performed in the time and manner provided by the manual, using CORAL S.p.A.
original spare parts and entrusting the work to qualified personnel.
The warranty becomes void in the event of:
•the safety standards not being respected;
•removal of or tampering with the control and safety devices (guards, photocells, sensors, switches, etc.);
•changes to safety conditions established by the Manufacturer;
•misuse of the machine:
• use of the machine by untrained and/or unauthorized personnel or failure of the various operators to
comply with responsibilities indicated in the manual;
•changes or repairs made by the user without the written authorisation of the Manufacturer;
•partial or total failure to comply with instructions;
•defective energy supply (electricity, compressed air, etc.);
• lack of maintenance;
•use of non-original spare parts.
•exceptional events such as floods, fires (if not caused by the machines).
The warranty does not include:
• Consumable material such as: oil, filter cartridges, lubricating grease.
• parts damaged by misuse or improper use, wrong operator intervention, unauthorized repair or tampering
by the customer or by third parties, or use of parts not supplied by CORAL S.p.A.

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JETCLEAN DF Series - edition 01/12
4. MACHINE DESCRIPTION
4.1. MAIN COMPONENTS
The machine is made up of the following components:
POS. ELEMENT
ACARTRIDGE FILTER
BFAN
CCOUNTER AND SWITCH
DPNEUMATIC PLANT CLEANING
A
B
A
C
D
4.1.1. CARTRIDGE FILTER
The fabric filter is non-woven polyester, which is made by a spun bonded process. This manufacturing method
allows no variation of air permeability, allowing better filtration efficiency and high stability.
B
Q365
Q325
380
418

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EC regulation maintenance and user Manual
DESCRIPTION
SIZES Ø325 L=400 mm
NO. OF FOLDS/ SURFACE 175/ 8 m2
WEIGHT 270 g/m2
MAX OPERATING TEMPERATURE 130°C
BIA CLASSIFICATION M (USGC)
4.1.2. SOUNDPROOF PLENUM (OPTIONAL)
The ejected soundproof plenum (1) can be supplied optionally with the JETCLEAN DF machine.
It is installed to muffle the noise tested from the engine and from the by the turbulent air movement.
.
11

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JETCLEAN DF Series - edition 01/12
4.2. OPERATIONAL DESCRIPTION
The JETCLEAN DF filter is made with a panelled structure in painted steel sheet provided with a suction connector
for the self-supporting arms UNIVERSAL NO-SMOKE or EVOLUTION NO-SMOKE or COBRA (optional).
The polluted air is sucked through the air intake by the vacuum created inside the casing by the centrifugal fan.
STEP ACTION
AThe air passes through the vertical pre-chamber in which the first mechanical separation of the
particles takes place by decantation.
BThe heavy particles sink to the bottom of the wheeled container.
CThe remaining particles are filtered by the cartridge filter.
DThe finer filter dust settles in the second container.
EThe air filtered in this way passes through the fan and is expelled through a grid located on the
upper wall of the plenum.
WARNING!
The unit is designed for use in vacuum.

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4.2.1. DESCRIPTION OF THE PNEUMATIC CLEANING SYSTEM
The washing takes place via a highly effective direct system, consisting of a circular section tank, with incorporated
solenoid valves.
The high efficiency is determined by the fact that the solenoid valves obtain the air directly from the tank, which
injects it directly into the cartridge. The high shock wave, as a consequence, separates the powder, by discarding
it to the container.
WARNING!
The system uses and filtered compressed but not lubricated air, in the pressure field of 2-6
bar.
WARNING!
To set the TIMER, see paragraph “5.4.2. ADJUSTMENT OF THE TIMER FOR CARTRIDGE
CLEANING”. Check the dimension of the solenoid valves at paragraph “4.3. TECHNICAL
SPECIFICATIONS”.

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JETCLEAN DF Series - edition 01/12
4.3. TECHNICAL SPECIFICATIONS
JETCLEAN DF1 JETCLEAN DF2
MACHINE SERIAL NUMBER
POWER 0,55 kW 0,75 kW 1,1 kW 2,2 kW
SUPPLY VOLTAGE 230/400 V 230/400 V 230/400 V 230/400 V
FREQUENCY 50 Hz 50 Hz 50 Hz 50 Hz
ABSORBTION 0,9A 1,1A 2,3A 3,7A
NO. OF REVOLUTIONS 2920 2920 2920 2920
FAN TYPE PRM220 PRM220 PRM250 PRM250
RATED CAPACITY 1400 m3/h 1450 m3/h
1880 m
3
/h 2300 m
3
/h
FLOW WITH 1 ARM D.150 m3/h 1000 m3/h 1100 m3/h 1550 m3/h 1600 m3/h
FLOW WITH 2 ARMs D.150 m3/h ///
2300 m
3
/h
CARTRIDGE FILTER DIMENSIONS D.325 L=400 D.325 L=400 D.325 L=400 D.325 L=400
NO. OF FILTERS 1122
FILTER TYPE CARTRIDGE CARTRIDGE CARTRIDGE CARTRIDGE
FILTER FABRIC TYPE
100%
POLYESTER
100%
POLYESTER
100%
POLYESTER
100%
POLYESTER
BIA CLASSIFICATION M (USGC) M (USGC) M (USGC) M (USGC)
FILTERING SURFACE 8 m28 m216 m216 m2
FILTRATION EFFICIENCY 99,9% 99,9% 99,9% 99,9%
STORAGE CAPACITY FRONT DRUM 9 Lt. 9 Lt. 12 Lt. 12 Lt.
STORAGE CAPACITY BACK DRUM 15 Lt. 15 Lt. 28 Lt. 28 Lt.
WEIGHT 115 Kg 120 Kg 155 Kg 170 Kg
WARNING!
a high separation of the filter and a release of less than 0.1% for powders with a particle size
between 0.2 and 2 microns with a passage speed of 0.056 m/s is ensured. BIA classification
corresponds to M (USGC).
JETCLEAN DF1 JETCLEAN DF2
TANK Ø 5” n.1 outputs Ø 5” n.2 outputs
SOLENOID VALVE
MODEL VEP (3/4”) VEP (3/4”)
ELECTRICITY
SUPPLY
24/220V AC/DC 50/60 Hz 24/220V AC/DC 50/60 Hz
No. 12

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4.4. OVERALL DIMENSIONS

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JETCLEAN DF Series - edition 01/12
OVERALL DIMENSIONS INLET
ABCD
JETCLEAN DF1 675 905 1129 938 1 x D.150
JETCLEAN DF2 750 955 1380 1158 1 x D.150
JETCLEAN DF2 750 955 1420 1158 2 x D.150 vers. from 2.2 kW

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4.5. SAFETY DEVICES
The machine is equipped at origin with all the protective systems needed to work safely.
Listed below are the systems adopted by CORAL S.p.A.:
POS. ELEMENT DESCRIPTION
A CRANKCASE
The crankcase covers all the moving parts of the
machine, in order to prevent dangerous situations for
the operator.
B MAIN “ON-OFF” SWITCH If set to "ON" the current goes to the machine, if set to
"OFF" the current is stopped.
WARNING!
The removal of the crankcase or safety systems typically causes the warranty to become
void the full assumption of responsibility by the user.
5. TRANSPORTATION AND INSTALLATION
5.1. TRANSPORTATION
The JETCLEAN DF filter is transported to the customer:
• assembled,
• packaged,
• palletized
Upon delivery of the machine:
STEP ACTION
1Remove material from packaging.
2Visually check that there was no damage during transportation and check the completeness of the
delivery. Otherwise tell your dealer as soon as possible and no later than 10 days after delivery.
WARNING!
Prior to any handling, disconnect the machine from the mains supply and from the
connections with utilities.
WARNING!
It is mandatory to electrically ground the filter by connecting the points of contact with
an adequately sized copper wire (a section of 2.5 mm2 is recommended), secured to the
manufactured product, taking care to maintain continuity.
5.2. INSTALLATION
The JETCLEAN DF filter for the design characteristics:
•is designed onboard the machine installed in the immediate vicinity of the utilities;
• It is connected by a rigid or flexible channelling to the connection system, which is equipped with the
machine tools.
For installation, follow the procedure below:
STEP ACTION
1Connect the machine to the mains only after verifying the correct voltage and frequency indicated
on the engine nameplate.
2Check the correct fan rotation indicated by the arrow on the engine crankcase.
3Fit the suction arm by referring to the procedure in the manual.
4Connect the pneumatic cleaning system to the compressed air system.

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JETCLEAN DF Series - edition 01/12
WARNING!
We recommend considering that indicated in the figure below as a maximum range of the
machine. The dark working area represents the area of possible overturning.
WARNING!
On the top part, the filter is equipped with a grid, for the leaking of the filtered air. Therefore,
at the extern installation, it is advisable to protect the filter with a canopy, to save it from
infiltrations of rainwater.
5.2.1. ARM FITTING
To fit the arm, follow the procedure below:
STEP ACTION
1Screw the fifth wheel to the arm by means of the inserts placed on the connecting plate.

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5.3. CONNECTIONS
For the electrical connection, follow this procedure:
STEP ACTION
1
Check:
•the voltage and
•frequency of the mains.
The correct data for use of the machine are shown on the nameplate on the electrical engine or in
the technical data table in the manual.
2
The JETCLEAN DF machine is equipped with a five-pole plug, to power the 220 volt pneumatic
cleaning system. Make sure that the electricity power supply system is equipped with a neutral and
a with an earth connection.
3Insert the five-pole plug.
4For a short time, start and stop the machine to check the correct rotation direction, indicated by the
arrow on the engine.
5.4. ADJUSTMENTS
5.4.1. FLOW ADJUSTMENT
To adjust the flow of the unit, follow this procedure:
STEP ACTION
1Acting on the butterfly gate (optional) mounted on the ducting using the appropriate the knob.
5.4.2. ADJUSTMENT OF THE TIMER FOR CARTRIDGE CLEANING
Per la regolazione del timer per la pulizia delle cartucce, procedere:
PASSO AZIONE
1Press the regulator (1) to adjust the opening time in milliseconds of the valve.
2Press the regulator (2) for adjusting the break time between one shot and the next one, from a
minimum of 0,5 min to a maximum of 45 min.
WARNING!
The timer is equipped with a TEST push button, to verify proper operation of the pneumatic
plant cleaning.
12

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JETCLEAN DF Series - edition 01/12
5.4.3. FACTORY PARAMETERS SET
1Regulator (1) set to 300 m.
2Regulator (2) set to 5 min.
WARNING!
The parameters must be varied, based on the type and quantity of the aspirated pollutant,
which depends on the experience of the user.
6. MACHINE CONTROLS AND USE
6.1. CONTROL DEVICES
The machine is equipped with a main “ON - OFF” switch. Setting the switch to “ON” will start the filter.
0
MAIN SWITCH
7. MAINTENANCE
WARNING!
Do not perform any maintenance operations when the machine is in operation or connected
to an electricity source. We therefore recommended during these phases to:
•disconnect the plug,
•lock the controls to avoid accidental start-ups.
WARNING!
We recommended not using flammable liquids when cleaning the filters.
7.1. ROUTINE MAINTENANCE
To ensure correct machine operation, it is necessary to carry out periodical and preventive control and
maintenance operations according to the table and to adhere to the indicated maintenance schedule. Failure to
observe this warning shall exempt the Manufacturer from all liability to the effects of the warranty.