cormidi C55 Series Operating instructions


Introduction
2
USER AND MAINTENANCE MANUAL
This manual must always be available so that the
operator can immediately consult it and it must be kept
for the entire life of the machine.
© 2010 - The reproduction and/or dissemination in whole or in part of this document in any form without the
written permission of the manufacturer is prohibited.
Preparation of the texts, illustrations and layout was performed by "Cormidi s.r.l.". The information and
technical data were provided, checked and validated by the Cormidi Technical Department. The illustrations
and technical data contained in the manual are not binding: The manufacturer reserves the right to make
any changes to the product without notice.
Ed. 1
CORMIDI srl
Via Fonte, 342
84069 Roccadaspide (SA)
0828 943689 Fax 0828 943963
www.cormidi.com info@cormidi.com
55 series
Minitransporter

C55 series
INTRODUCTION
Dear Customer,
Thank you for purchasing a CORMIDI Minitransporter. This product was designed and
built to last over time and to be used in complete safety.
It is however essential to carefully read this manual that describes the
procedures for optimum use of the machine. Improper use can cause damage to the
machine and result in injury and/or harm to health.
Therefore, ensure this manual is always available so that it can be consulted at
any time before, during and after use of the machine. In the case of resale, do not
forget to hand it over, together with the minitransporter, to the new purchaser as it
contains the EC certificate of conformity.
Remember that the illustrations contained in the manual mainly refer to the basic
model and that our models are regularly improved and perfected in order to allow our
customers to gain maximum benefit from technological innovation. The
characteristics and information contained in this manual may therefore have
undergone recent changes. As such, we would ask you to contact us in case of any
difficulties.
It any case it is recalled that for additional information you can always use your
reseller/dealer or you can contact us directly by phoning us or sending us an e-mail at
proceeding on your own initiative.
We provide you with the letter of the manual and hope you enjoy using the
machine. Cordial greetings.
The Staff of CORMIDI Srl

General information
1
1. GENERAL INFORMATION
1.1.
Warranty
Your machine is guaranteed for 12 months from the date of delivery and includes
replacement of those parts that may, in the opinion of our Technical Department, be affected by
construction defects.
The parts not made by the manufacturer, elements working in the soil and failures caused
by incompetence or neglect, as well as consumables are excluded from the warranty.
The engine, instead, is covered by the engine manufacturer's warranty, according to the
conditions and terms envisaged by it.
The warranty is immediately voided if the machine is employed for uses or purposes other
than those recommended by the manufacturer, for damage caused by the application of
accessories that are not authorised or for repairs carried out with unsuitable spare parts.
When the machine is shipped, it is accompanied by a Warranty Certificate that details the
rules that regulate the performance of warranty service. We highly recommend that you read the
warranty form to be fully aware of the rights and possible liabilities. Complete the formtogether
with your dealer ensuring it is filled in correctly as the date, text content and other formalities
required (dispatch under the relevant conditions, etc.) represent the legal basis of the right to the
warranty on the vehicle. Purpose of the Manual
This manual has been prepared by the manufacturer and is an integral part of the machine.
It was drawn up in the Italian language, the original language of the manufacturer, and in
accordance with section 1.7.4 of Directive 2006/42/EC.
The information it contains is intended for the skilled operator with specific competence in
the field of use. The manual defines the purpose for which the machine was designed and built.
In order to avoid incorrect manoeuvres with the risk of accidents, it is important to read this
manual, in particular upon initial use, in order to become familiar with the main controls and
functions.
Constant observance of theinformation ensures the safety of persons, economy of operation
and a longer duration of operation of the machine.
To give more prominence to the passages of text that must not be ignored, these are
highlighted in bold and are preceded by the symbols illustrated and defined below.
READ CAREFULLY: an invitation to carefully and thoroughly read
the manual before performing the operations described.
DANGER: it indicates an imminent situation of danger that can cause
serious injury or death if the instructions are not followed.
Dangerous situations are highlighted on the machine with a

55 Series
2
sticker characterised by a red band associated with white text
WARNING: it indicates a potentially hazardous situation which can
cause serious injury or death if the instructions are not followed.
On the machine the warnings are highlighted with a sticker
characterised by an orange band associated with black text.
CAUTION: it indicates a potentially hazardous situation which can
cause injury or damage to the machine in case the instructions are
not followed.
On the machine the situations in which it is necessary to exert
prudence are highlighted with a sticker characterised by a yellow
band associated with black text.
PROHIBITION: prohibitions which must be observed by all persons
who interact directly and/or indirectly with the machine in order to
limit the risks.
1.2.
MACHINE DESCRIPTION
The C55 series Minitransporters are compact self-tipping tracked machines equipped
with a container, designed and built exclusively for the transportation of inert
material.
To meet the various market requirements, the machine can be equipped with motors of
similar power to each other, but of different makes and characteristics.
READ CAREFULLY: identify with precision the type of engine mounted on
your machine and refer to the annexed manual for information on it.
1.3.
SAFETY INFORMATION
READ CAREFULLY: essential information is contained for your safety and
for the safety of co-workers!
In building this machine, all measures were implemented to make your work safer. Prudence
is in any case essential: there is no better rule to prevent accidents.
WARNING: The machine must always be operated by a competent and well-trained
operator.
Read the information carefully before installing the machine or carrying out maintenance
and/or repairs.
A few minutes spent reading this manual will save you time and effort later.
Carefully read the warnings and information on the labels applied to the machine and
immediately replace any that are lost or illegible. Comply with all the rules contained
therein .

General information
3
The machine was built exclusively for the transportation of inert material. Any other type of
use is prohibited.
PROHIBITION: It is absolutely forbidden to use this machine for the
transportation of persons and/or animals.
PROHIBITION: It is absolutely forbidden to use this machine to tow other
machines, vehicles and/or devices, even temporarily or in situations of
emergency.
The machine is a work instrument; always observe all national laws and regulations, mainly
those relating to safety in the workplace.
OBLIGATION: always diligently wear clothing and, in particular, footwear of
the type suitable for the work. Always use the hearing protection devices.
WARNING: Never wear loose or baggy clothing (scarves and ties) that could
easily become entangled in moving parts.
It is always advisable to have a First Aid kit to hand.
Before starting the engine, always make sure that there are no persons, animals or property
in the range of action that could hinder the work.
Each operation of cleaning, adjustment and/or maintenance should be performed in
appropriate environmental conditions and with adequate brightness and always with the
engine off.
HAZARD: Never refuel the vehicle with the engine running or hot, near a flame
or while smoking. Always keep the machine clean from lubricant and/or
combustible residues.
Pay particular attention not to come into contact with overheated parts of the engine.
PROHIBITION: it is absolutely forbidden to remove the safety devices with
which the machine is equipped.
Avoid using the machine in physical conditions that are not suitable or when you are very
tired. In such case it is preferable to halt the work.
HAZARD: During the work always make sure that the soil has the correct
consistency and avoid working on the crest of embankments or ravines, or
on land that is excessively steep or rough.
When storing the machine, take all precautions so that it cannot be moved or started by
incompetent or incapable persons.
CAUTION: Never leave the machine unattended when it is running, even
temporarily: when you leave, turn off the engine and apply the parking brake!
HAZARD: Never allow children to play with the machine, even when it is off!
HAZARD: Never run the engine in closed rooms as the exhaust gases are
lethal.
OBLIGATION: Dispose of mineral oils and harmful products in respect of the
environment and current legislation.

55 Series
4
1.4.
IDENTIFICATION OF MACHINE MANUFACTURER
The identification data of the manufacturer and of the machine are shown
on the aluminium summary plate attached to the dashboard of the machine,
while the chassis number is stamped on the left rear strut (see fig. 1).
fig. 1 –Identification plate
1.5.
SAFETY DEVICES
PROHIBITION: it is absolutely forbidden to use the machine with the
safety devices and guards removed, locked or in any case placed in
a condition of non-functionality.
WARNING: Before starting work, check the functionality of the safety
devices and have the parts that are worn and/or broken immediately
replaced.
1.5.1.
LOCKING THE CONTAINER
The machine is equipped with a device that is used to lock the container
in the raised position and prevents it from accidentally descending.
Before carrying out repairs and/or maintenance with the container raised,
always lock the piston following the procedure (see fig. 2):
•
Lift the container;
•
Turn off the engine;
•
Remove the safety device “2”, fixed on the frame right side member, by
unscrewing the handwheel;
•
Insert the slots of the bar close to the piston of the hydraulic jack;
•
Turn the bar, positioning it parallel to the piston;
•
Slowly lower the container with the engine off until engagement of the
device.
Plate position
Company name,
Manufacturer
Type of machine
Model
Capacity KG
Machine weight KG
Motor power kKW
Year of manufacture
CE Marking
Frame number
Serial number

General information
5
1.5.2.
LOCKING LIFTING (“HI-TIP”) OF THE CONTAINER AND SELF-LOADER
The container lifting device, for high unloading (“Hi-Tip”), can be locked in
the raised position to prevent accidental movement.
Before carrying out repairs and/or maintenance with the Hi-Tip raised,
always lock the piston following the procedure.
fig. 2 –Safety devices
•
Lift the Hi-Tip mechanism, the arm and tilt the container
•
Turn off the engine;
•
Remove the safety device "1", fixed on the frame side member by
unscrewing the black handwheel;
•
Insert the slots of the bar close to the piston of the hydraulic jack C
•
Turn the bar, positioning it parallel to the piston;
•
Slowly lower the group with the engine off until engagement of the
device.
The same procedure also applies to stopping the container and the arm.
At the end of the intervention, remove the device and place it back into its
housing on the frame.

55 Series
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1.5.3.
LOCKING THE PEDAL
The driving platform must always be locked in the open position, while
working, as in the image shown above; to prevent accidental movement, use
the device on the left side of the platform, which consists of a spring-loaded
safety pin “C”(see fig. 2).
To lower the platform: pull the ring of the spring-loaded pin “A” outwards
and lower the platform, releasing the ring. With lowering of the platform it
will automatically be locked in the lowered position;
To raise the platform: pull the ring of the spring pin "A" outwards and lift
the platform releasing the ring. With raising of the platform it will
automatically be locked in the lifted position;
ATTENTION: always use the driving platform in the open position
while working to prevent accidents. Close the platform only after
use.
1.6.
ACCESSORIES PROVIDED
READ CAREFULLY the instructions and methods of use of any
accessories installed on your machine.
Always refer to the manual that was provided with them.
The machine is equipped with tools for normal maintenance operations.

General information
7
1.7.
SAFETY PLATES
READ CAREFULLY: During the design phase, the greatest possible
effort was made to prevent any accidents, however where it was not
technically possible, specific pictograms were used to highlight any
potential and imminent risks. Special stickers were therefore created
with signals and a description associated to the pictograms to place
greater emphasis on the possible danger, according to the
indications of the standard UNI 9244-95 (E).
PROHIBITION: it is absolutely forbidden to remove the safety
stickers and plates with which the machine is equipped: immediately
replace any that are deteriorated and/or illegible.
fig. 3 –Position of the safety plates

55 Series
8
1.7.1.
“A” WARNINGS FOR THE HIAC VERSION
A plate that requires caution by the operator
while using the arm and the
lift to unload in the raised position. Risk of possible arm-body collisions.
1.7.2.
"B" "C" "D” SAFETY DISTANCE
Plate warning of the high danger of approaching and
remaining within range of the machine as there is)
an imminent risk of danger.
1.7.3.
"G" CONTROL KEYPAD
Through these pictograms it is possible to
understand how to move and control all parts of the
machine, such as the translation parts, tipper, arm and
container lifter (depending on the version)
1.7.4.
"C" "D" "M" "P" "R" CRUSHING
This is a label that indicates a potential risk of crushing
which can cause severe injuries or death.
1.7.5.
"C" "D" "M" "O" "P" "R" SHEARING
This is a label that indicates a potential risk of shearing
which can cause severe injuries or death.

General information
9
1.7.6.
“H” “L” “P” “U” “V” “Z” PRUDENCE PROCEDURES
This sticker that calls for caution reminds of the need to take all the safety
precautions, especially regarding
the use of personal protection equipment. The
meaning of the pictograms is as follows:
•
Read the manual before starting the
machine the first time, whenever the
operator changes and in all cases where
there is a uncertainty about its operation;
•
Wear hearing protection headphones or other prescribed devices;
•
Wear protective gloves of the type prescribed.
•
Wear safety footwear of the type prescribed.
1.7.7.
"Y" MAXIMUM SLOPES
Always avoid working on terrains with transverse slopes
greater than 10° and longitudinal slopes greater than 20° to
avoid the possibility of overturning with possible serious
consequences for the operator's safety. In any case, but
mainly in the case of slopes, it is important that the ground is
solid and stable.
1.7.8.
HOW TO TACKLES SLOPES
Plate indicating how descents and climbs must be tackled
to avoid serious consequences for the user and for the
machine as there is a potential danger of tipping over.
1.7.9.
"I" FAN AND OVERHEATING
Fan: Potential risk of coming into contact with fans
and/or rotating systems that can cut the limbs; Do not
touch the areas surrounding this pictogram.
Overheating: Hot and/or boiling parts that can cause
irreversible damage and injuries. Do not touch the areas
surrounding this pictogram.

55 Series
10
1.7.10.
LABEL DB
It indicates the noise level.
1.7.11.
"T" INDICATIONS ON OILS
This plate contains all the information about the oils that can be
used for the C55 series.
1.7.12.
“W” READ THE USE AND MAINTENANCE MANUAL
It is reported on the dashboard of the machine that the use and
maintenance manuals should be read.
PERMISSIBLE SLOPES
Fig. 13 –Maximum recommended slopes.
Figure 13 shows the maximum recommended values of the transverse
and longitudinal slope of the terrain with which it is possible to work.
These conditions must never be exceeded to avoid the risk of overturning.
HAZARD: Always avoid working on terrains with slopes
greater than those prescribed to avoid the possibility of
overturning with possible serious consequences for the
operator's safety.
In any case, but mainly in the case of slopes, it is important that the
ground is solid and stable.

General information
11
1.8.
DIMENSIONS

Commands
13

Commands
13
1.9.
TECHNICAL DATA
Model
Dumper
Self-loading
Hi-Tip
Self-loading
Hi-Tip
Type
C55 RI
C55 AC
C55 HI
C55 HIAC
Weight [kg]
458
501
547
623
Engine
Petrol
Petrol
Petrol
Petrol
Power [kW] - (hp)
4.3 (5.8)
4.3 (5.8)
4.3 (5.8)
4.3 (5.8)
Max speed [km/h] - (m/s)
3.6 (1.2)
Capacity [kg]
550
Start-up
PULL
Accelerator
With lever manual control
Transmission
Hydrostatic
Parking Brake
Mechanical
C55
Measured sound power level
LWA =
98 dB
Guaranteed sound power level
LWA =
101 dB
Sound pressure level measured at operator ear
LpA=
79 dB
Vibration level on the arm
aw (m/s2)
2.5 m/s2
Vibration level on the machine body
aw (m/s2)
1 m/s2

Commands
13
2. COMMANDS
2.1.
ACCELERATOR
2.2.
PARKING BRAKE

Commands
15
2.3.
TURN TO THE RIGHT (MOVE THE LEFT TRACK)
2.4.
TURN TO THE LEFT (MOVE THE RIGHT TRACK)

Commands
15
2.5.
MOVE THE MACHINE FORWARD AND BACK
2.6.
DOUBLE SPEED (ALL VERSIONS) Ve

55 Series
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1.1.
CONTAINER LEVER (VERSIONS RI-RIA)
1.2.
CONTAINER LEVER (VERSIONS AC)
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