Cornelius ENERGIZE 6 User manual

ENERGIZE 6
Installation Manual
Release Date: October 22, 2012
Publication Number: 621058457INS
Revision Date: August 8, 2013
Revision: A13
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi-
ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the per-
son(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is sub-
ject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained
persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation,
operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con-
tact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
This document contains the original instructions for the unit described.
IMI CORNELIUS INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800-238-3600
Printed in U.S.A.

TABLE OF CONTENTS
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Different Types of Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Qualified Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CO2 (Carbon Dioxide) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Energy Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dilivery Inspection and Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unit Dimensions and Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Environmental Requrements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Plumbing Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Drain Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Energize6 Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Physical Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remote Condenser Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pre-charged Refrigeration Line Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting the Pre-charged Refrigeration Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing the Backroom Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing the Water Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing the Water Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing Python Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing the Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting the Water Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connecting the CO2 Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Connecting the Carbonated Lines to the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting Power to the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Starting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Energize6 Installation Manual
© 2012, IMI Cornelius Inc. - 1 - Publication Number: 621058457INS
SAFETY INSTRUCTIONS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Safety Overview •Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/
caution labels on the unit (decals, labels or laminated cards).
•Read and understand ALL applicable OSHA (Occupational Safety and Health
Administration) safety regulations before operating this unit.
Recognition
Different Types of Alerts
!
DANGER:
Indicates an immediate hazardous situation which, if not avoided, WILL result in
serious injury, death or equipment damage.
!
WARNING:
Indicates a potentially hazardous situation which, if not avoided, COULD result in
serious injury, death, or equipment damage.
CAUTION:
!
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor
or moderate injury or equipment damage.
SAFETY TIPS
•Carefully read and follow all safety messages in this manual and safety signs on the
unit.
•Keep safety signs in good condition and replace missing or damaged items.
•Learn how to operate the unit and how to use the controls properly.
•Do not let anyone operate the unit without proper training. This appliance is not
intended for use by very young children or infirm persons without supervision. Young
children should be supervised to ensure that they do not play with the appliance.
Recognize Safety Alerts
This is the safety alert symbol. When you see it in this manual or on the unit, be alert
to the potential of personal injury or damage to the unit.
!

Energize6 Installation Manual
Publication Number: 621058457INS - 2 - © 2012, IMI Cornelius Inc.
•Keep your unit in proper working condition and do not allow unauthorized
modifications to the unit.
QUALIFIED SERVICE PERSONNEL
!
WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians should
service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO
NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN
SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
SAFETY PRECAUTIONS
This unit has been specifically designed to provide protection against personal
injury. To ensure continued protection, observe the following:
!
WARNING:
Disconnect power to the unit before servicing following all lock out/tag out
procedures established by the user. Verify all of the power is off to the unit before
any work is performed.
Failure to disconnect the power could result in serious injury, death or equipment
damage.
CAUTION:
!
Always be sure to keep area around the unit clean and free of clutter. Failure to keep
this area clean may result in injury or equipment damage.
SHIPPING AND STORAGE
CAUTION:
!
Before shipping, storing, or relocating the unit, the unit must be sanitized and all
sanitizing solution must be drained from the system. A freezing ambient
environment will cause residual sanitizing solution or water remaining inside the unit
to freeze resulting in damage to internal components.
CO2(CARBON DIOXIDE) WARNING
!
DANGER:
CO2displaces oxygen. Strict attention MUST be observed in the prevention of CO2
gas leaks in the entire CO2and soft drink system. If a CO2gas leak is suspected, par-

Energize6 Installation Manual
© 2012, IMI Cornelius Inc. - 3 - Publication Number: 621058457INS
ticularly in a small area, IMMEDIATELY ventilate the contaminated area before
attempting to repair the leak. Personnel exposed to high concentrations of CO2gas
experience tremors which are followed rapidly by loss of consciousness and DEATH.

Energize6 Installation Manual
Publication Number: 621058457INS - 4 - © 2012, IMI Cornelius Inc.
SYSTEM OVERVIEW
DESCRIPTION OF OPERATION
Energize is a backroom soda chiller package that increases the energy efficiency
of an installation by separating the syrup lines from the chiller and python circuits
and using a heat exchanger at the dispenser location to chill the syrup. The Ener-
gize unit varies the speed of the circulating pump motors based on the system
demand.
The system consists of the backroom package, the cooler carbonator unit and the
interconnect pythons. Figure 1 shows the Energize unit mounted on a BIB rack.
Layout details may vary according to the system location.
Figure 1.
FEATURES
• Environmentally friendly refrigerant - R404a
• Intelligent variable speed recirculation
• Syrup conditioning at the point of dispensing
• Improved water bath insulation for more unit efficiency
• Individual supply shutoffs
• SMART Capable
• Snooze mode

Energize6 Installation Manual
© 2012, IMI Cornelius Inc. - 5 - Publication Number: 621058457INS
UNIT ARRANGEMENT
The Energize6 is organized into two main areas. Basically, there is the water bath
and carbonator area and the electrical and pump area. Figure 2 shows the basic
division of the unit.
Figure 2.
ENERGY EFFICIENCY
The cooling liquid in a beverage system takes a significant amount of energy to maintain,
usually using electrical power for this purpose. To keep the need for energy as low as
possible and save costs, the Energize unit decides between dispense times and opera-
tional readiness. During operational readiness, for example overnight, Energize runs in
standby mode. All functions are reduced to a minimum and therefore power consump-
tion is also at a minimum. The Energize system identifies when drinks are dispensed,
automatically switching to maximum power to supply the required amount of cooling
capacity. After dispensing, Energize switches back to standby mode automatically.
Pumps and
Electrical
Water Bath
and Carbonator

Energize6 Installation Manual
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SPECIFICATIONS
Ta b le 1 .
Model Energize6 USA 220V 60Hz
Continuous Dispense Rate at 75 °F (24 °C)
ambient 7 x 12 oz. (355 ml)
Peak Dispense Rate for 2 hours at 75 °F
(24 °C) ambient 10 x 12 oz. (355 ml)
Maximum Ambient Condition 104 °F (40 °C) Unit / 120 °F (49 °C)
Remote Condenser
Ice bank Weight 110 lbs. (50 kg)
Compressor size 2 HP 2.65 cu in. (43.5 cc)
Refrigerant R404a
Refrigerant charge 14.5 lbs. (6.6 kg)
Tank fill volume (Water Bath) 39 gal. (148 liters)
Compressor run time Start delay 3 min, min run 5 min.
Carbonator size Dual carb with 2 x 3 liter tanks
Pressure switch water inlet on >10 psig (0.689 bar) / off <5 psig
(0.345 bar)
Pressure switch carbonator pump outlet ON >145 psig (10 bar) / OFF <130.5 psig
(9 bar)
Voltage 220V 60Hz 3 phase
Height 31.8 in. (810mm)
Depth 27.2 in. (690mm)
Width 42.5 in. (1080mm)
Shipping Weight approx 441 lbs. (200kg)

Energize6 Installation Manual
© 2012, IMI Cornelius Inc. - 7 - Publication Number: 621058457INS
INSTALLATION
!
WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians should
service this unit.
ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL
CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH
OR EQUIPMENT DAMAGE.
DILIVERY INSPECTION AND UNPACKING
Carefully inspect the unit immediately upon unpacking. Verify the equipment and parts
received against the Bill of Lading. Locate all items according to the packing list and
inspect for possible damage caused by shipping. Notify the appropriate carrier, if neces-
sary, and contact IMI Cornelius immediately for replacement parts, if discrepancies exist.
Dispose of all packaging in an environmentally safe and legal manner.
Always keep the unit in an upright position. Do not drag the unit. Lift or carry the unit
into position. Mechanical assistance is required to move the unit. Do not attempt to
lift the unit onto the BIB rack without the proper mechanical lifting equipment.
UNIT DIMENSIONS AND CLEARANCES
Determine the best location for the unit. Make sure there is enough access to change
water filters and adjust the CO2regulators.
Ensure that the filters and regulators are mounted away from traffic, storage areas and
other store equipment.
Table 2 shows the dimensions and minimum clearances necessary for an
Energize6 unit installation.
The BIB rack and unit must be located on flat, even ground with a maximum of 2
degrees of pitch.
INSTALLATION REQUIREMENTS
!
WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians should
service this unit.
Table 2.
Height Width Depth Top
Clearance
Rear
Clearance
Right Side
Clearance
Left Side
Clearance
32 in.
(81 cm)
27 in.
(69 cm)
43 in.
(109 cm)
18 in.
(46.7 cm)
6 in.
(15.2 cm)
12 in.
(30.5 cm)
18 in.
(45.8 cm)

Energize6 Installation Manual
Publication Number: 621058457INS - 8 - © 2012, IMI Cornelius Inc.
ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL
CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH
OR EQUIPMENT DAMAGE.
This equipment must be mounted in an open area where there is continuous venti-
lation. There must be ready access for ease of service. Leave the minimum clear-
ances listed in Table 2 to insure proper operation.
CO2cylinders supplying this system must be secured vertically with the outlet valves in
the uppermost position to prevent injury through entry of liquid CO2into the pressure
regulator(s). Connect to a CO2cylinder only with a high-pressure assembly designed
specifically and approved for that purpose. CO2pressure regulator assemblies must
be date-coded and comply with national, state or provincial, and local codes.
Environmental
Requrements
The Energize6 system is designed for indoor use, in a typical backroom environment.
To operate properly, the following environmental requirements must be followed:
• Ambient (room) temperature must be BELOW 90° F (32° C). Temperatures
higher than this invalidate the factory warranty and may eventually result in
refrigeration failure. To avoid overheating and damage to the unit, maintain
at least 4 in. (100 mm) of clearance on all sides and the top of the unit.
• Ambient (room) temperature must be ABOVE 41° F (5° C). Tempera-
tures lower than this invalidate the factory warranty and may result in fro-
zen water, carbonated water, and syrup lines, with consequent damage
to internal parts. To avoid freezing and damage to the unit, maintain at
least the minimum temperature unless the entire unit has been cleaned
and purged of all liquids.
• The area must be protected from water spillage, spray, or steam.
• Ambient (room) humidity must be BELOW 90%.
Water Supply
A potable water supply must be installed and maintained according to national,
state or territorial, and local codes. A minimum water supply must have 3/4 in. (19
mm) diameter plumbing with a flowing line pressure between 20 and 120 psi (1.4 to
8.3 bar). Water temperature to the BRP should not exceed 100° F (38° C).
Electrical
Refer to the unit nameplate for electrical information. All wiring must be installed
according to national and local electrical codes.

Energize6 Installation Manual
© 2012, IMI Cornelius Inc. - 9 - Publication Number: 621058457INS
Plumbing Require-
ments
CAUTION:
!
Incoming water supply must be provided before installation of the refrigeration unit
and must comply with local plumbing requirements.
• Potable water connections to the equipment must comply with the basic
plumbing code of the Building Officials and Code Administrators Interna-
tional, Inc. (BOCA) and the Food Service Sanitation Manual of the Food
and Drug Administration. Verify local plumbing code requirements.
• A minimum 3/4" (19 mm) water supply line with a manual shut-off valve
must be plumbed to at least 6 ft (183 cm) from the unit. The incoming
water supply pressure must not exceed 70 psi static (4.8 bar) and be no
less than 40 psi (2.8 bar) dynamic. If supply water pressure is greater
than 70 psi (5 bar), a water regulator is required. If a water filter is to be
installed, connect the line to the outlet fitting of the filter. Plumb according
to applicable plumbing codes.
• Locate the drain hose provided in the installation kit. Attach the drain
hose to the water bath overflow tube located on the bottom of the refrig-
eration unit and route it to an appropriate drain. The drain must be within
6 ft. of the output connection on the unit.
Drain Connection
The drain for the unit exits the unit in the center of the bottom. It is a male NPT fitting
and is flush with the bottom of the unit. Connect the provided right angle elbow barb
fitting to the male fitting, then connect 1/2 in. drain tubing to the barb fitting and run
the drain tube to the nearest floor drain.
ENERGIZE6 UNIT INSTALLATION
Physical Unit Instal-
lation
!
WARNING:
Failure to install the two wall brackets from the BIB rack to the wall may result in a
tipping hazard.
FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH
OR EQUIPMENT DAMAGE.
The Energize unit is installed on top of the BIB rack. To install the unit, perform the
procedure in Table 4.
Ta b l e 3 .
Product Pressure (bar) Pressure (psig)
Syrup product with sugar 4.5 65
CO2 carbonization pressure 5 to 6.2 75 to 90
Light or Diet products
(Optional) 1.0 to 2.0 15 to 30
Still Water 3.8 to 4.5 55 to 65

Energize6 Installation Manual
Publication Number: 621058457INS - 10 - © 2012, IMI Cornelius Inc.
Figure 3.
Figure 4.
Ta b l e 4 .
Step Action
1Place the BIB rack in the back room area. Make sure the clearances
are correct in accordance with Table 2.
2Attach the supplied wall brackets to the BIB rack and anchor the other
end of the brackets to studs in the wall, as shown in Figure 4.
3Once the BIB rack is properly attached to the wall, move the unit next
to the BIB rack using a mechanical lift table or equivalent.
4
Using a mechanical lift table or equivalent, raise the unit up and place
it on top of the BIB rack, shown in Figure 3. DO NOT MANUALLY LIFT
THE UNIT.
5Align the unit mounting rails (see Figure 5) to the mounting slots in the
BIB rack, shown in Figure 3.
6
Secure the Energize6 unit to the BIB rack using the four mounting
bolts provided to secure the unit through the mounting slots in the
rack, shown in Figure 6.
7
When the unit is positioned and secured properly on the BIB rack, con-
nect the NTP elbow barb fitting to the drain fitting under the unit, as
shown in Figure 5.
8Connect 1/2” drain tubing to the barb fitting and route it to a floor drain,
following all national and local plumbing codes.
Mounting Slots
Mount Bracket
to Wall Stud

Energize6 Installation Manual
© 2012, IMI Cornelius Inc. - 11 - Publication Number: 621058457INS
Figure 5.
Figure 6.
Remote Condenser
Installation
!
WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians should
service this unit.
ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL
CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH
OR EQUIPMENT DAMAGE.
Remote condenser installation should be performed following the instructions from
the manufacturer accompanying the remote condenser unit. The connections to the
Energize6 unit are shown in Figure 7. These connections are located at the lower
lefthand corner on the rear of the unit.
Unit
Mounting
Rails
Drain
Fitting
BIB Rack
Mounting
Slot

Energize6 Installation Manual
Publication Number: 621058457INS - 12 - © 2012, IMI Cornelius Inc.
Figure 7.
Pre-charged Refrigera-
tion Line Requirements
Both the discharge and liquid return condensate lines must be kept to a minimum
for maximum system performance. Use a factory approved line set of 55 ft. (75 ft.
line set available).The system capacity is rated to 75 feet (22.9 m) tubing distance
between the compressor and the remote condenser. Additional charge may be
needed for the condenser.
Any vertical rise of 25 feet (7.62 m) or greater must have a trap in the discharge
refrigeration line from the compressor to the remote condenser. A trap is necessary
for every additional 25 feet (7.62 m) of vertical rise. The easiest method to create a
trap is to bend the tubing (smoothly, with no kinks) into the trap form.
Traps must be a minimum of height of 3 inches (7.6 cm) and a width of 6 inches
(15.2 cm) to minimize oil accumulation. The traps can also be bent out of the refrig-
eration tubing. Carefully bend the tubing down 12 inches, then sweep the tubing
back up.
It is critical that the line size specifications recommended by the manufacturer be
maintained for the remote condenser. The specifications are 1/2 in. dia. discharge
and 3/8 in. dia. liquid lines.
Connecting the Pre-
charged Refrigeration
Lines
CAUTION:
!
When the connections are made, the seals on the couplings are punctured and if
removed for any reason, the refrigerant charge will be lost.

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© 2012, IMI Cornelius Inc. - 13 - Publication Number: 621058457INS
Before connecting pre-charged refrigeration lines, the refrigeration unit must be
properly located and leveled.
INSTALLING THE BACKROOM PACKAGE
The backroom package consists of the water filteration system, the syrup pumps,
the CO2booster tanks, the air pumps, the CO2regulators and the BIB cartons. All
these items are typically located on the BIB rack for convenience in servicing and
maintaining the system.
Installing the Water
Filters
Water filters should be mounted on the righthand side of the BIB rack for convenient
plumbing to the Energize6 unit. Install the filter system in accordance with the man-
ufacturers instructions.
Before truning on the water, the booster and surge tanks should be checked for
proper pressures.
Installing the Water
Management Sys-
tem The water management panel should be mounted on the side of the BIB rack. This
panel contains the water filters and CO2distribution plumbing. Install the booster
tanks in accordance with the manufacturers instructions.
Installing Python
Tubing
The python tubing is an assembly which interconnects the unit and the beverage
dispensing tower. These two circuit assemblies provide flexible tubing connections
for all of the water dispensed by the towers. This feature keeps the soda water in the
lines chilled to the proper temperature for dispensing the best carbonated drinks. It
also reduces the possibility of soda water in the lines becoming flat.
The python should be installed using the shortest possible route, which provides the
lowest cooling load. In addition, after the python is placed, connected and tested, it
must be insulated at both ends to prevent introduction of air or entry of contami-
nates into the python tubing.
Pythons should be installed following a few simple rules:
1. Python extensions or branches must use splice or tee fittings to connect
lines. Line 1 in the trunk python must be connected to line 1 in the exten-
sion or branch python, line 2 must connect to line 2 and so on.
2. Recirculating carbonated water lines must be connected in a continuous
recirculating circuit. The soda water coming from the trunk python must

Energize6 Installation Manual
Publication Number: 621058457INS - 14 - © 2012, IMI Cornelius Inc.
enter one and only one branch, flow through that branch, and then go to
the next branch. The return side of the soda water circuit from the last
branch must connect to the return line in the trunk python. Do not use tee
fittings to feed branch pythons since this results in one branch being con-
sistently colder than the other.
3. The schematics and diagrams in the following pages describe the con-
nections required between the unit and the tower(s).
INSTALLING THE HEAT EXCHANGERS
The heat exchangers must be located within 3 feet of the dispenser that they are
serving.
To minimize the possibility of developing an air bubble in the heat exchanger, the
exchanger must be mounted as close as possible to horizontal, as shown in Figure
8. Maximum angle for mounting a heat exchanger is 30 degrees above horizontal.
To mount the heat exchanger, perform the procedure in Table 5.
Figure 8.
Ta b le 5
Step Action
1 Determine the best location for mounting the heat exchanger.
2Place the heat exchanger in position and mark the location of the four
mounting tabs (one on each corner of the unit).
3 Mount the heat exchanger using screws or bolts.
4Connect the syrup lines from the phython to the input side of the unit,
as shown in Figure 9.
5Connect the chilled, carbonated water line from the phython to the
input side of the exchanger, as shown in Figure 9.
6Connect the syrup lines from the output side of the heat exchanger to
the dispenser, as shown in Figure 10.
OutputInput
Mounting Tab Mounting Tab

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© 2012, IMI Cornelius Inc. - 15 - Publication Number: 621058457INS
Figure 9.
Figure 10.
Figure 11.

Energize6 Installation Manual
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Connecting the
Water Lines
Two incoming 1/2” water lines from the water management system are connected to
the Energize6 unit on the right end of the unit, as shown in Figure 12. Perform the pro-
cedure in Table 6 to connect the water lines.
Figure 12.
Figure 13.
Ta b le 6 .
Step Action
1To fill the water bath remove the cover from the unit. Loosen the cover
attaching screws on the ends of the unit.
2 Lift the cover up, as shown in Figure 13, and store it in a safe place.
3Open the valve to the water bath, shown in Figure 14, and fill the water
bath up to the top of the overflow tube, shown in Figure 15.
4When the water bath is full, replace the cover on the unit or continue on
to Table 7 to install the CO2lines.
Water Lines In
Cover
Attaching
Screw