Cornelius 1400 Series Setup guide

CONTINUOUS FLOW ICEMAKER
500, 700, 1000, 1400, 2000-Series
Illustrated Parts List
Release Date: May 26, 2004
Publication Number: 630460174IPL
Revision Date: January 25, 2012
Revision: E
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi-
ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the per-
son(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is sub-
ject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per-
sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper-
ating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con-
tact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
Printed in U.S.A.

Refrigeration and Icemaker Illustrared Parts List
Publication Number: 630460174IPL 1 © IMI Cornelius Inc., 2004-2012
REFRIGERATION AND ICEMAKER ASSEMBLY MODEL 2000 SERIES
13
14
15
16
23
21
22
19
18
Figure 1. 2000 Series
Note: * = Not Shown
Item
No Part No. Name
1 162964027 Compressor (WCC2001 &
WCF2201)
162964046 Compressor (WCC2002 &
WCF2202)
2 638036849 Condenser (WCC & WCF Air)
27177 Condenser (WCC & WCF Water)
161870007 Condenser (WCC & WCF Remote)
3 638090344001 Fan Motor (WCC & WCF Air 50 & 60
HZ)
27185 Fan Motor (Remote 50 & 60 HZ)
4 63809034401 Fan Blade (Air)
630900246 Fan Blade (WCC & WCF Remote)
5 638004391 Bracket Fan Motor
6 638036087 Clamp, Dispense Tray
Item
No Part No. Name
7 638036872001 Dispense Tray Assembly
8 630900948 Cover Dispense Tray
9 630900954 Thermostat Well
10 638036867001 Clip Cove
11 638036020001 Drop Tube Assembly
12 638092537 Cover, Electrical Box
13* 164980002 Water Regulator Valve (Water)
14* 638009755 High Pressure Switch (Water)
15* 161773003 Pressure Switch (WCC & WCF
Remote)
16* 166226000 Valve Head Pressure (WCC & WCF
Remote)
17* 166225000 Receiver (WCC & WCF Remote)

Refrigeration and Icemaker Illustrared Parts List
© IMI Cornelius Inc., 2004-2012 2 Publication Number: 630460174IPL
REFRIGERATION AND ICEMAKER ASSEMBLY MODEL 500 SERIES
3
16
1
10
17
18
15
15
22
11
5
20
6
19
4
21
Front View
Right Side View
Note: * = Not Shown
Figure 2. 500 Series
Item
No. Part No. Description
1 Front End Assembly
2 638090121 Compressor, 115V
638090131 Compressor, 220V/50Hz
3 Electrical Box Assembly
4 638008854 Condenser-Air Cooled
638036383 Condenser-Water Cooled
5 630900547 Water Level Control Assembly
638008483 Reed Switch Assembly
6 638090126 Expansion Valve, Thermal
7 638036225 Fan Motor Assembly, 115V
638010017 Fan Motor Assembly, 220V 50Hz
8 638008618 Fan Blade
9 638008814 Bracket, Fan Motor
10 638008812 Panel, Center
11 638036218 Bracket, Mounting Icemaker
12 638008409 Bulkhead Fitting
13 638007206-04 Nut, Jam 1/2-20
14 638004393 Dryer
15 630900942 Cover, Dispense Tray
638036867-001 Clip Cover
16 638036366 Drop Tube Assembly
17 638036269 Clamp, Dispense Tray
18 638036869-002 Dispense Tray Assembly
19 7231762 Gasket, Foam 3/4 X 3/4 X 13” lg.
20 20654 Access Port
21 23988 Replacement Cap
22 630901021 Thermostat Well 2”
23* 638007208-03 Nut, Palnut, 3/4–16
24* 638007295 Bulkhead Fitting, Water Cool
25* 638009755 Pressure Switch
26* 638036386 Finger Guard, Fan
27* 164980002 Water Regulating Valve
28* 638008943 Exhaust Fan Assembly
29* 161998008 Relay Start 115V
30* 161998011 Relay Start 220V 50Hz
31* 161165007 Capacitor Start 115V
32* 161165010 Capacitor Start 220V 50Hz
33* 638090123 Capacitor Run 115V
34 638036267 Fan Shroud

Refrigeration and Icemaker Illustrared Parts List
Publication Number: 630460174IPL 3 © IMI Cornelius Inc., 2004-2012
REFRIGERATION AND ICEMAKER ASSEMBLY MODEL 700 SERIES
Note: * = Not Shown
Figure 3. 700 Series
Item
No. Part No. Description
1 620054225 Evap Assy WCC 700
2
638090221 Compressor, 115V
For unit with S/N’s starting with 62A
and 62B
638090241 Compressor 208/230V
162964041 Compressor, 220V 50Hz
620054119 Compressor 115V
For unit with S/N’s starting with 62C
3 Electrical Box Assembly
4 638036273 Condenser-Air Cool
638036272 Condenser-Water Cool
5 630900547 Water Level Control Assembly
638008483 Reed Switch Assembly
6 638090226 Expansion Valve, Thermal
638090236 Fan Motor Assembly, 115V
7 638090234 Fan Motor Assembly, 208/230V
638090233 Fan Motor Assembly, 220V 50 Hz
8 638096723 Fan Blade
9 638008814 Bracket, Fan Motor
10 638008812 Panel, Center
11 638036218 Bracket, Mounting Icemaker
12 638008409 Bulkhead Fitting
13 638007206-04 Nut, Jam 1/2–20
14 638004393 Dryer
15
630900942 Cover, Dispense Tray
638036867-
001
Clip Cover
16 638036213 Drop Tube Assembly
17 638036269 Clamp, Dispense Tray
18 638036869-
001
Dispense Tray Assembly
19 7231762 Gasket, Foam 3/4 x 3/4 x 13 Lg.
20* 20654 Access Port
21* 23988 Replacement Cap
22 630900953 Thermostat Well
23* 638007208-03 Nut, Palnut, 3/4–16
24* 638008834 Bracket, Mounting Condenser
25* 638009755 Pressure Switch
26* 164980002 Water Regulating Valve
27
161998009 Relay Start 115V RST 64
620054242 Relay Start 115V RST 64
For unit with S/N’s starting with 62C
28* 638090242 Relay Start 208/230V, 60Hz
29* 161998015 Relay Start 220V, 50Hz
30
161192004
Capacitor Run 115V
For unit with S/N’s starting with
62A and 62B
620054254
Capacitor Run 115V RST64
For unit with S/N’s starting with
62C
31* 638090123 Capacitor Run 208/230V, 60Hz
32*
161165008 Capacitor Start 115V
620054243
Capacitor Run 115V RST64
For unit with S/N’s starting with
62C
33*
25335 Capacitor Start 208/230V, 60Hz
Capacitor Start 220V, 50Hz
34* 638090235 Condenser Shroud
35 620054256 Kit Comp Replacement WCC700

Refrigeration and Icemaker Illustrared Parts List
© IMI Cornelius Inc., 2004-2012 4 Publication Number: 630460174IPL
REFRIGERATION AND ICEMAKER ASSEMBLY MODEL 1000 SERIES
Note: * = Not Shown
Figure 4. 1000 Series
Item
No. Part No. Description
1 Front End Assembly
2638090321 Compressor, 208/230V
638090331 Compressor, 220V 50Hz
3 Electrical Box Assembly
4
*
638036121 Condenser-Air Cool
638009776 Condenser-Water Cool
5
638090344-
001
Fan Motor Assembly, 208/230V
638090344-
002
Fan Motor Assembly, 220V 50Hz
6 630900312 Fan Blade
7 638004391 Bracket, Fan Motor
8 638090349 Bracket, Mounting Icemaker
9 638036087 Clamp, Dispense Tray
10 638036872-
001
Dispense Tray Assembly
11
630900948 Cover, Dispense Tray
638036867-
001
Clip Cover
630900954 Thermostat Well
12 638036020-
001
Drop Tube Assembly
13 638090350 Water Level Control Assembly
14 638036069 Reed Switch Assembly
15 638090347 Bracket Water Level
16 638090326 Expansion Valve
17 638007262-01 Nut, Tinnerman
18 638090055 Dryer
19 638008409 Bulkhead Fitting
20 638007206-04 Nut, Bulkhead Fitting
20* 638007921 Connector, UL Ground
21* 638007295 Bulkhead Fitting, Water Cool
22* 638009711 Support, Condenser, Water Cooled
23* 638009712 Clip Condenser, Water Cooled
24* 638007208-03 Nut, Palnut, 3/4–16
25* 164980002 Valve, Water Regulating
26* 638036188 Receiver, Upright
27* 638036194 Valve, Head Pressure
28* 638037110 Washer, Seal
29* 638037111 Valve, Rotolock
30* 638036014 Cover, Electrical Box
Spacer
Plunger, Rubber
Washer, Fiber
Nut
Sleeve
Nut, Compression
Item
No. Part No. Description
31
63030819 Float & Stem Assembly
Magnet & Bracket Assembly
Float
32
638008483 Reed Switch Assembly WCC700/
500
638036069 Reed Switch Assembly WCC1000
638092531 Reed Switch Assembly WCC2000
33
638004717 Bracket Water Level
638090347 Bracket Water Level WCC1000
638092529 Bracket Water Level WCC2000
34 638008097 Clamp, Reed Switch
35 638007002-01 Screw
3
10
11
12
16
1
9
2
18
19
5
14
13
15
4
6
7
8
17
Rear View
Left Side View

Refrigeration and Icemaker Illustrared Parts List
Publication Number: 630460174IPL 5 © IMI Cornelius Inc., 2004-2012
REFRIGERATION AND ICEMAKER ASSEMBLY MODEL WCC1401-A
Figure 5. WCC1401-A
Item
No. Part No. Description
1 Front End Assembly
2 630900925 Compressor, 208/230V
3 Electrical Box Assembly
4 161870005 Condenser
5630900547 Water Level Control Assembly
638008483 Reed Switch Assembly
6 638090226 Thermal Expansion Valve
7 630900308 Fan Motor Assembly, 208/230V
8 630900309 Fan Blade
9 630900919 Fan Motor Bracket
10 638036218 Icemaker Mounting Bracket
11 638008409 Bulkhead Fitting
12 638007206-04 Jam Nut, 1/2-20
13 638090055 Dryer
14 630900942 Dispense Tray Cover
638036867-001 Cover Clip
15 630250204 Drop Tube Assembly
16 638036087 Dispense Tray Clamp
17 630001255 Dispense Tray Assembly
18 162978003 Service Valve Assembly
19 23988 Replacement Cap
20 630900953 Thermostat Well
3
19
18
20
10 6
15
1
17
16
14
5
713 2
8
4
9
11,12

Refrigeration and Icemaker Illustrared Parts List
© IMI Cornelius Inc., 2004-2012 6 Publication Number: 630460174IPL
REFRIGERATION AND ICEMAKER ASSEMBLY MODEL WCC1400-R
Figure 6. WCC1400-R
Item
No. Part No. Description
1 Front End Assembly
2 Electrical Box Assembly
3630900547 Water Level Control Assembly
638008483 Reed Switch Assembly
4 638090226 Thermal Expansion Valve
5 638036218 Icemaker Mounting Bracket
6 638008409 Bulkhead Fitting
7 638007206-04 Jam Nut, 1/2-20
8 638090055 Dryer
9630900942 Dispense Tray Cover
638036867-001 Cover Clip
10 638036213 Drop Tube Assembly
11 638036087 Dispense Tray Clamp
12 630001255 Dispense Tray Assembly
13 630900953 Thermostat Well
3 (2)
4 (2)
8
2
10 (2)
11 (2)
13 (2) 9 (2)
12 (2)
1 (2)
6,7
5 (2)

Refrigeration and Icemaker Illustrared Parts List
Publication Number: 630460174IPL 7 © IMI Cornelius Inc., 2004-2012
REFRIGERATION AND ICEMAKER ASSEMBLY MODEL WCU1401
7
4
3
5
28
1
6
9
Figure 7. WCU1401
Item
No. Part No. Description
1 630900925 Compressor, 208/230V
2 Electrical Box Assembly
3 161870007 Condenser
4 630001221 Fan Motor Assembly
5 630900246 Fan Blade
6 630901097 Receiver
7 166226000 Head Pressure Control
8 630901364 Low Pressure Switch
9 23988 Replacement Cap

Refrigeration and Icemaker Illustrared Parts List
© IMI Cornelius Inc., 2004-2012 8 Publication Number: 630460174IPL
FRONT END ASSEMBLY MODEL 500 SERIES
Figure 8. Front End Assembly 500 Series
Item
No. Part No. Name
1
638090001 Gearmotor Less Cable, Seals O–
ring seal–mount 115V
638090001-001 Gearmotor Less Cable, Seals O–
ring seal–mount 230V 60 Hz
638090001-002 Gearmotor Less Cable, Seals O–
ring seal–mount 220V 50 Hz
638090050-002 Gearmotor - 115V Service Kit
638090050-003 Gearmotor - 230V Service Kit
638090050-005 Gearmotor - 220V Service Kit
2 638090116 Shaft Seal Seat
3 638090051 Shaft Seal
4 638090053 E–Ring
5 168833000 Washer, Lock 1/4 Split
6 161179001 Screw, 1/4–20 x 3/4 Lg. HHMS
7 638036373-001 Evaporator Assembly
8 638090113 Auger
9638090117 Extruding Head, WCC
638090118 Extruding Head, WCF
10 638090126 Expansion Valve
11 638036218 Bracket, Mounting Icemaker
12 638090111 Auger Nut
13 638090119 Bearing Nylon
14 638090120 Bearing Delrin
12
14
13
9
8
7
6
5
1
10
3
2
11
4

Refrigeration and Icemaker Illustrared Parts List
Publication Number: 630460174IPL 9 © IMI Cornelius Inc., 2004-2012
FRONT END ASSEMBLY MODEL 700 SERIES FLAKERS
Figure 9. Front End Assembly 700 Series
Item
No. Part No. Name
1
638090001 Gearmotor Less Cable, Seals, O-
ring, Seal-mount 115V
638090001-001 Gearmotor Less Cable, Seals, O-
ring, Seal-mount 230V, 60Hz
638090001-002 Gearmotor Less Cable, Seals, O-
ring, Seal-mount 220V, 50Hz
638090050 Gearmotor - 115V Service Kit
638090050-004 Gearmotor - 230V Service Kit
638090050-006 Gearmotor - 220V Service Kit
2 638090215 Shaft Seal Mount
3 638090051 Shaft Seal
4 638007301-030 Washer, Lower
5 638090053 E–Ring
6 638090216 Shaft Seal Seat
7 168833000 Washer, Lock 1/4 Split
8 161179001 Screw 1/4–20 x 3/4 Lg. HHMS
9 638036282-001 Evaporator Assembly
10 638090213 Auger
11 638090218 Extruding Head WCF
12 638090226 Expansion Valve
13 638036218 Bracket, Mounting
14 638090211 Auger Nut
15 638090219 Bearing Nylon
16 638090220 Bearing Delrin
1
5
7
8
9
10
11
15
16
14
12
43
2
6
13

Refrigeration and Icemaker Illustrared Parts List
© IMI Cornelius Inc., 2004-2012 10 Publication Number: 630460174IPL
FRONT END ASSEMBLY MODEL 700 AND 1400 SERIES CHUNKLETS
Figure 10. Front End Assembly 700 Series
Item
No. Part No. Name
1
638090001 Gearmotor Less Cable, Seals, O-
ring, Seal-mount 115V
638090001-001 Gearmotor Less Cable, Seals, O-
ring, Seal-mount 230V, 60Hz
638090001-002 Gearmotor Less Cable, Seals, O-
ring, Seal-mount 220V, 50Hz
638090050 Gearmotor - 115V Service Kit
638090050-004 Gearmotor - 230V Service Kit
638090050-006 Gearmotor - 220V Service Kit
2 638090215 Shaft Seal Mount
3 638090051 Shaft Seal
4 638007301-030 Washer, Lower
5 638090053 E–Ring
6 638090216 Shaft Seal Seat
7 168833000 Washer, Lock 1/4 Split
8 161179001 Screw 1/4–20 x 3/4 Lg. HHMS
9 630000651 Evaporator Assembly
10 638090213 Auger
11 630900608 Extruding Head
12 638090226 Expansion Valve
13 638036218 Bracket, Mounting
14 638090211 Auger Nut
15 638090219 Bearing Nylon
16 638090220 Bearing Delrin
1
5
7
8
9
10
11
15
16
14
12
43
2
6
13

Refrigeration and Icemaker Illustrared Parts List
Publication Number: 630460174IPL 11 © IMI Cornelius Inc., 2004-2012
FRONT END ASSEMBLY MODEL 1000 AND 2000 SERIES
Figure 11. Front End Assembly 1000 and 2000 Series
Item
No. Part No. Name
1
638090000-001B Gearmotor Less Cable, Seals, O-
ring, Seal-mount 230V, 60Hz
638090000-001B Gearmotor Less Cable, Seals, O-
ring, Seal-mount 220V, 50Hz
638090050-001 Gearmotor - 230V Service Kit
638090050-001 Gearmotor - 220V Service Kit
2 638090315 Shaft Seal Mount
3 638090051 Shaft Seal
4 638007301-030 Washer, Lower
5 638090053 E–Ring
6 638090316 Shaft Seal Seat
7 168833000 Washer Lock 1/4 Split
8 161179001 Screw, 1/4–20 x 3/4 Lg. HHMS
9 638090335 Evaporator Assembly
10 638090313 Auger
11 638090317 Extruding Head WCC
638090318 Extruding Head WCF
12 638090326 Expansion Valve
13 638090349 Bracket, Mounting
14 638090311 Auger Nut
15 638090319 Bearing Nylon
16 638090320 Bearing Delrin
5
7
8
9
10
11
15
16
14
12
4
3
2
6
13
1

Refrigeration and Icemaker Illustrared Parts List
© IMI Cornelius Inc., 2004-2012 12 Publication Number: 630460174IPL
ELECTRICAL BOX ASSEMBLY MODEL 500 AND 700 SERIES
2
9
8
4
3
1
5
6
7
Figure 12. Electrical Box 500 and 700 Series
Item
No.
Part No.
500/700
(115V)
Part No.
701
(208/230V)
Part No.
502/702
(220/240V)
Name Qty.
1 630000880 630000880 630000880 Electrical box 1
2 638007026-03 638007026-03 638007026-03 Screw 8/32 x 5/8 RHMS 2
3 638090052 638090054 638090054 Contactor 1
4 638003898 638010002 638010002 Relay 1
5 638004791 638004791 638004791 Switch - Toggle 1
6 630900946 630900947 630900947 Bin Control 1
7 638007026-01 638007026-01 638007026-01 Screw 8/32 x 3/8 RHMS 2
8 163424000 163424000 163424000 Strain Relief 1
9 163529000 163529000 163529000 Bushing 1

Refrigeration and Icemaker Illustrared Parts List
Publication Number: 630460174IPL 13 © IMI Cornelius Inc., 2004-2012
ELECTRICAL BOX ASSEMBLY MODEL WCC1401-A
2
6
7
8
9
4
1
3
5
Figure 13. Electrical Box WCC1401-A
Item
No. Part No. Name
1 630201706 Electrical Box
2 638090054 Contactor
3 638010002 Relay
4 638004791 Switch-Toggle
5 630900947 Bin Control
6 309898000 Terminal Block
7 630900985 Start Relay
8 630901026 Start Capacitor
9 630900967 Run Capacitor

Refrigeration and Icemaker Illustrared Parts List
© IMI Cornelius Inc., 2004-2012 14 Publication Number: 630460174IPL
ELECTRICAL BOX ASSEMBLY MODEL WCC1400-R
5
3
4
6
2
1
Figure 14. Electrical Box WCC1400-R
Item
No. Part No. Name
1 630201597 Electrical box
2 638003898 Relay
3 638004791 Switch-Toggle
4 630900946 Bin Control
5 638009388-01 Auger Delay
6 161838002 Terminal Block

Refrigeration and Icemaker Illustrared Parts List
Publication Number: 630460174IPL 15 © IMI Cornelius Inc., 2004-2012
ELECTRICAL BOX ASSEMBLY MODEL WCU1401
2
3
4
5
1
Figure 15. Electrical Box WCU1401
Item
No. Part No. Name
1 630000305 Electrical box
2 40713 Relay
3 630900965 Start Relay
4 630900967 Run Capacitor
5 630901026 Start Capacitor

Refrigeration and Icemaker Illustrared Parts List
© IMI Cornelius Inc., 2004-2012 16 Publication Number: 630460174IPL
ELECTRICAL ASSEMBLY MODEL 1000 AND 2000 SERIES
9
11
1
12
2
10
4
5
3
6
8
7
Figure 16. Electrical Assembly 1000 and 2000 Series
Item
No Part No Name
1
638090242 Start Relay, 208/230V 60 Hz
WCC1001 & WCF1101
Start Relay, 240V 50 Hz
WCC1002 & WCF1102
Start Relay, 240V 50 Hz
WCC2002 & WCF2202
40285 Start Relay, 208/230 60 Hz
WCC2001 & WCF2201
2 638090054 Contactor, 208/230V 50/60 Hz
3 638007262-01 Nut, Tinnerman
4
161192001 Capacitor Run, 208/230 V 60 Hz
WCC1001 & WCF1101
638090282 Capacitor Run, 240 V 50 Hz
WCC1002 & WCF1102
161192005 Capacitor Run, 208/230 V 60 Hz
WCC2001 & WCF2201
Capacitor Run, 240 V 50 Hz
WCC2002 & WCF2202
5
638090324 Capacitor Start, 208/230 V 60
Hz WCC1001 & WCF1101
25335 Capacitor Start, 240V 50 Hz
WCC1002 & WCF1102
41044 Capacitor Start, 208/230 V 60
Hz WCC2001 & WCF2201
161165013 Capacitor Start, 240 V 50 Hz
WCC2002 & WCF2202
6 638010002 Relay
7 638004791 Switch Toggle
8 630900947 Switch Bin Control
9 63800734103 Strain Relief
10 630200166 Capacitor Mounting Strap
11 638007921 Ground Connector
12 163529000 Bushing

IMI Cornelius Inc.
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