Cornelius XTREME 631812001 Setup guide

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
1 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
631812001
631812002
631812003
631812004
631812020
631812040
631812041
MODEL NO.

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
2 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
1
2
3
6
7
8
5
4
FIGURE 1. GENERAL ASSEMBLY (AIR CONDENSER SHOWN)
Item
No. Part No. Name
1 161168006 Screw TC 8-32 HXWS 12
161090000 Screw TC 8-32 HXWS 10 (Marine)
2 164510000 Grommet Nut
3 166194001 Grille
630200510 Grille (Marine)
4 631500136 Front Panel Ass’y (See Figure 11)
167979015 Panel Fnt (Marine) (See Figure 11)
Item
No. Part No. Name
5 630201041 Cover, Electrical Box
630201247 Cover, Electrical Box (Marine)
6 318308000 Screw TR 10-32 PAPH 32
161168009 Screw MA 10-32 HX 48 (Marine)
7 630201049 Cover, Top
630000890 Cover, Top (Marine)
8 630900887 Splash Panel

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
3 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
SEE DETAIL A
SEE DETAIL B
DETAIL BDETAIL A
1
1
2
3
4
5
6
7
8
9
10
11
13
15
14
14
12
20
16
17
18
19
13
FIGURE 2. TRIM ASSEMBLY (AIR CONDENSER SHOWN)
Item
No. Part No. Name
1 07578 Thread Cutting Screw, Phil Truss
Hd, No. 8-32 By 3/8-In. Long
2 630201039 Brace, Electrical Box
3Electrical Box Ass’y (See Figure 8)
4 165384000 Sheet Metal Screw, No. 8 By 1/2-In.
Long
5 630201197 Panel, Side
6 630900893 Washer, .340 I.D.
7 630900924 Switch, On/Off
8 630900798 Switch, Proximity
9 630900828 Cover, Evaporator, Large
10 630900870 Fitting, Placeholder
Item
No. Part No. Name
11 631500120 Water Distributor Ass’y (See Figure
9)
12 630201206 Spacer, Brace, Electrical Box
13 164126000 Screw
14 630201171 Recess Panel
15 00311 Grommet
16 00987 Fitting
17 630900818 Tube, Vynl Mold
18 630201093 Bracket, Vynl Tube
19 164713001 Screw
20 162445002 Clip

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
4 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
1
2
2
8
9
6
74
10
11
12
13
14
15
16
17
19
20
21
22
23
25
26
28
30
31
32
SEE DETAIL A
DETAIL A
5
33
FIGURE 3. BUILD ASSEMBLY (AIR CONDENSER)
Item
No. Part No. Name
1 630201198 Wrap, Cabinet
2 165384000 Sheet Metal Screw, No. 8 By 1/2”
3 420906000 Tube, .265 I.D. (Not Shown)
4 630200935 Flange, Bulkhead
5 630900783 Fitting, Bulkhead
6 630201570 Flange, Bulkhead
7Condenser Ass’y (See Figure 7)
8 630900868 Pressure Sensor Ass’y
9Water Pump Ass’y (See Figure 10)
10 630900895 Hex Nut, No. 8-32
11 630900869 Pan, Water Wrap
12 161456016 Kit Compressor, 240V 60HZ
161456050 Kit Compressor, 230V 50HZ
13 164083005 Hex Nut, 5/16-18
14 164154001 Washer, .375 I.D.
15 165596002 Sleeve and Grommet
16 630900791 Solenoid Valve
17 630201205 Brace, Bulkhead
Item
No. Part No. Name
18 638006070 Tube, .375 I.D. (Not Shown)
19 Bulkhead Ass’y (See Figure 6)
20 164126000 Screw, SM 8 PHTR 16
21 165637009 Dump Valve
22 630201113 Bracket, Water Pan
23 630000879 Base
24 630201112 Bracket (Not Shown)
25 630201205 Clip
26 630900930 Tube, Vynl
27 161862005 Sensor Temp (Not Shown)
28 161426001 Clamp, Screw
29 630000877 Service Valve and Bracket Ass’y
(Not Shown)
30 166184003 Dryer
31 161921007 Expansion Valve
32 165629008 Hot Gas Valve
33 630900833 Water Pan

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
5 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
SEE DETAIL A
DETAIL A
SEE DETAIL B
DETAIL B
1
2
456
9
7
10
17
12
13
14
15
16
41
18
19
20
34
26
28
39
31
32
33
35
37
42
40
44
30
24
14
43
8
11
25
29
38
36
27
22
21
23
FIGURE 4. BUILD ASSEMBLY (REMOTE)
Item
No. Part No. Name
1 630201074 Wrap, Cabinet
2 165384000 Sheet Metal Screw, No. 8 By 1/2-In.
Long
3 420906000 Tube, .265 I.D. (Not Shown)
4 630200935 Flange, Bulkhead
5 630900783 Fitting, Bulkhead
6 630201570 Flange Bulkhead Fitting Flat
7 630201110 Panel, Back
8 630900868 Pressure Sensor Ass’y
9Water Pump Ass’y (See Figure 10)
10 630900895 Hex Nut, No. 8-32
11 630900869 Pan, Water, Wrap
12 631500147 Compressor, 240V 60HZ
13 164083005 Hex Nut, 5/16-18
14 164154001 Washer, .375 I.D.
15 630900964 Sleeve, Grommet
16 630900963 Grommet
17 630900791 Solenoid Valve
18 630201205 Brace, Bulkhead
19 166225000 Receiver
20 Bulkhead Ass’y (See Figure 6)
21 164126000 Sheet Metal Screw, Phil Truss Hd,
No. 8 By 1/2-In. Long
22 165637009 Dump Valve
23 630201113 Bracket, Water Pan
Item
No. Part No. Name
24 630000795 Base
25 164820914 Mounting Plate, Receiver
26 01022 Washer
27 09652 Hex Nut
28 630201112 Bracket (Not Shown)
29 164820913 Bracket, Receiver Top
30 630900833 Water Pan
31 630900930 Tube, Vynl
32 300098000 Button Plug
33 161426001 Clamp
34 630001142 Service Valve and Bracket Ass’y
35 166184003 Dryer
36 165384000 Screw
37 630901024 Expansion Valve
38 165629008 Hot Gas Valve
39 630000843 Switch Ass’y
40 165629011 Solenoid Valve
41 630900479 CRO Valve
42 41275 Check Valve
43 630001130 Foamed Accumulator Assembly
44 630201524 Accumulator Bracket
45 630901305 Compressor Crankcase (not shown)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
6 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
SEE DETAIL A DETAIL A
SEE DETAIL B
DETAIL B
1
2
2
3
45
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1023
24
25
26
27
29
30
31
32
33
34
35
5
36
FIGURE 5. BUILD ASSEMBLY (WATER COOLED)
Item
No. Part No. Name
1 630201074 Wrap, Cabinet
2 165384000 Screw SM 8 HX 16
161090000 Screw TC 8-32 HXWS 10 (Marine)
3 420906000 Tube, .265 I.D.
4 630200935 Flange, Bulkhead
5 630900783 Fitting, Bulkhead
6 630201570 Flange, Bulkhead
7 630201089 Panel, Back
630000891 Panel, Back (Marine)
8 630900868 Pressure Sensor Ass’y
9Water Pump Ass’y (See Figure 10)
10 630900895 Hex Nut, No. 8-32
11 630900869 Pan, Water, Wrap
12 631500147 Compressor, 240V 60HZ
13 164083005 Hex Nut, 5/16-18
164083006 Hex Nut, 5/16-18 (Marine)
14 164154001 Washer, .375 I.D.
164154002 Washer Ft .312 I.D. (Marine)
15 630900964 Sleeve, Grommet
16 630900963 Grommet
17 630900791 Solenoid Valve
Item
No. Part No. Name
18 630201038 Brace, Bulkhead
19 630901138 Water Coil Ass’y
20 Bulkhead Ass’y (See Figure 6)
21 164126000 Sheet Metal Screw, Phil Truss Hd,
No. 8 By 1/2-In. Long
22 165637009 Dump Valve
23 630201113 Bracket, Water Pan
24 630000811 Base
25 630000959 Tube Ass’y
26 630000909 Tube Ass’y, Water Inlet
27 164832010 Tube Ass’y, Water Outlet
28 630201112 Bracket (Not Shown)
29 300098000 Button Plug
30 630900930 Tube, Vynl
31 161426001 Clamp
32 00214 Washer
33 164980002 Valve, Water Regulator
34 161189000 Washer
35 630201333 Clamp, Water Coil
36 630900833 Water Pan

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
7 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
1
23
4
5
6
7
7
9
10
11
11
12
13
15
16
17
18
19
8
FIGURE 6. BULKHEAD ASSEMBLY
Item
No. Part No. Name
1 630900903 Clip
2 630900847
630900899
Panel, Bulkhead Left
Panel, Bulkhead, Right
3 630900844 Bulkhead, Rear
4 630901121 Screw SM 8 HXWS 16 SS
5 630900833 Pan, Water, Large, Right
630900835 Pan, Water, Large, Left
6 630900892 Plug
7 630900863 Frame, Evaporator, Left
630900862 Frame, Evaporator, Right
8 630900781 Deflector, Water
9 630201024 Gasket, Frame, Top and Bottom
10 631500141
631500119
Kit Service Evap Frame Left
(Standard Cube)
Kit Service Evap Frame Right
(Standard Cube)
Item
No. Part No. Name
631500142
631500137
Kit Service Evap Frame Left (Large)
Kit Service Evap Frame Right
(Large)
11 630201029 Gasket, Side, Left
630201030 Gasket, Side, Right
12 630901495 Nut Nylock Nylon 8–32
13 630900857 Frame, Evaporator, Bottom
14 630900896 Sheet Metal Screw, Hex Hd, No. 14
by 5/8”(Not Shown)
15 630000829 Evaporator Line, Upper, Left
630250120 Evaporator Line, Upper, Right
16 630000829 Evaporator Line, Lower, Left
630250120 Evaporator Line, Lower, Right
17 630900895 Nut
18 630201243 Bracket, Evaporator Frame Support
19 630900896 Screw

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
8 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
1
2
3
4
5
6
7
8
9
10
FIGURE 7. CONDENSER ASSEMBLY
Item
No. Part No. Name
1 161870005 Condenser Coil
2 630201199 Shroud, Condenser
3 630900190 Sheet Metal Screw, Phil Pan Hd, No.
8 By 3/8-In. Long
4 630900889 Well Nut, 1/4-20
5 630900309 Fan Blade
6 630900919 Bracket, Motor
Item
No. Part No. Name
7 23978 Washer, .690 I.D.
8 165294000 Machine Screw, Hex Hd, 1/4-20 By
1-In. Long
9 166181011 Motor Cond 230V 50HZ
630900308 Motor Cond 240V 60HZ
10 03612 Machine Screw, Hex Hd, No. 8-36
By 1/2-In. Long

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
9 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
1
2
2
2
2
3
4
5
6
7
8
9
10
11
12
FIGURE 8. ELECTRICAL BOX ASSEMBLY
Item
No. Part No. Name
1 630900789 Control Board
2 07578 Thread Cutting Screw, Phil Truss
Hd, No. 8-32 By 3/8-In. Long
3 40713 Relay, 208/240V 50/60HZ
4 630460105 Spacer, Control Board
5 638090242 Relay, Start 230V 50HZ
40285 Relay, Start (Air)
630900965 Relay, Start (Remote and Water)
6 161838002 Terminal Block
7 630900905 Switch
8 630200166 Strap, Capacitor
Item
No. Part No. Name
9 161192005 Capacitor, Run 240V 50/60HZ (Air)
630900967 Capacitor, Run (Remote and Water)
10 41044 Capacitor, Start (Air)
630901026 Capacitor, Start (Remote and Water)
161165013 Capacitor, Start 230V 50HZ
11 03611 Bushing
12 630201035 Wrap, Electrical Box
630201246 Wrap, Electrical Box (Marine)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460193IPL
7–22–2005
IMI Cornelius Co., 2005
XTREME ICE (1230)
10 of 11
Rev B
XTREME ICE MAKER (1230 SERIES)
Item
No. Part No. Name
1 630900883 Plug
2 630900780 Distributor, Water, Inner
3 630900809 O-Ring, .075 I.D.
4 630900779 Distributor, Water, Inner, Barb
5 630900777 Distributor Ass’y, Water
1
2
3
4
3
5
FIGURE 9. WATER DISTRIBUTOR ASSEMBLY
Item
No. Part No. Name
1 630900881 Tube, Pump to Dump Valve
2 630900796 Pump, Water, 240V 50/60HZ
3 630900980 Tube, Pump to Distributor
4 163242002 Clamp
1
2
3
4
FIGURE 10. WATER PUMP ASSEMBLY
Item
No. Part No. Name
1 630201200 Cover, Front
2 630900853 Cap, Front Panel
3 630201201 Rail, Front Panel, Left
4 630201202 Rail, Front Panel, Right
1
2
3
4
2
FIGURE 11. FRONT PANEL ASSEMBLY