Cornelius D3030 User manual

ICE/DISPENSER
ModelD3030
PRINTEDIN U.S.A
IMI CORNELIUS INC; 1989-95Ó
PartNo 91875.
March,1997
Revision C
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

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TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
GENERALDESCRIPTION1..................................................
INSTALLATIONINSTRUCTIONS2............................................
ADJUSTMENT2........................................................
OPERATING INSTRUCTIONS5...............................................
MAINTENANCE5...........................................................
DAILYORAS REQUIRED5..............................................
WEEKLYORAS REQUIRED5............................................
MONTHLY5............................................................
CLEANING INSTRUCTIONS5................................................
DISPENSER5..........................................................
TROUBLESHOOTING GUIDE7...............................................
BLOWNFUSE OR CIRCUITBREAKER7..................................
GATEDOES NOTOPENAGITATOR DOES NOT TURN.7...................
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.7...........
GATEOPENS.AGITATOR DOES NOT TURN.7............................
ICEDISPENSES CONTINUOUSLY.7......................................
SLUSHYICE.WATERIN HOPPER.7......................................
WARRANTY13..............................................................
LISTOF FIGURES
FIGURE1. GATERESTRICTORPLATE2..................................
FIGURE2.MOUNTINGTEMPLATES 4....................................
FIGURE3.WIRINGDIAGRAM8..........................................
FIGURE4.SOLENOIDASSEMBLY AND PARTSLIST9.....................
FIGURE5.EXPLODEDASSEMBLY(UPPER)AND PARTSLIST10............
FIGURE6.EXPLODEDASSEMBLY(LOWER)AND PARTSLIST11...........
FIGURE7.MOTORASSEMBLYDETAILAND PARTSLIST12.................
LISTOF TABLES
TABLE1.SPECIFICATIONS1............................................
Manufactured UnderOne or More of the Following PatentNumbers:
3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,359
4,346,824
Canadian PatentNumbers
912,514 (10/72),936,855 (11,73),4,429,543,4,921,149
OtherPatentsPending

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SAFETY PRECAUTIONS
Always disconnectpowertothe dispenserbeforeservicing orcleaning.
Neverplace handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rota-
tion occurs automaticallywhenthedispenseris energized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.Toinsurecontinued protection and sanitation,observe thefollowing
ALWAYS be surethe removablelidisproperlyinstalled to preventunautho-
rized access tothe hopperinteriorand possiblecontamination ofice.
ALWAYS be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.Thedispenser
agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice which“jamup”
insidethehopperwill cause failureof the agitator motorand damagetothehopper. Ifbaggedice
isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefilling into
thedispenserhopper.
GENERALDESCRIPTION
The D3030 ice dispensers solveiceservice needsinthe sanitary,spacesaving,economical way.Designed to
be manuallyfilled withicefromanyremoteicemaking source, these dispenserswill dispensecubes(up to
1-1/4”insize),cubeletsand hard-chipped orcracked ice.
Table 1.Specifications
Model:D3030
IceStorage:220 lbs.
Electrical:120/1/60 5.5Amp
DrainConnection:3/4”FPT
Electrical Connection:6’,3-WireCordwith 3-Prong Ground Type Plug
Dimensions:30”Wx30”Dx36”H

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INSTALLATIONINSTRUCTIONS
1.The ice dispenser mustbe sealed tothe counter.The template drawings(page 4)indicate openingswhich
mustbe cutinthe counter.Locatethe desired position forthe dispenser, then markthe outline dimensions
and cutoutlocationsusing the template drawing.Cutopeningsinthe counter.
Applyacontinuousbead ofNSFInternational(NSF)approved silastic sealant(DOW732 orequal)approxi-
mately1/4”inside of the unitoutline dimensionsand around all openings.Then position the uniton the
counterwithinthe outline dimensions.All excess sealantmustbe wiped awayimmediately.The sinkis
shipped loose and isnot tobesealed to provide service access.
2.Carefullypull the drainline and powercordthrough the large opening inthe bottomof the unit.
3.Connect the draintube to an open drain.Ifadditionalpiping isrequired,itmustbe 3/4”IPS (orequal)and
mustpitch downward awayfromthe unit forproperdrainage.
4.Clean the hopperinterior.(See CLEANING INSTRUCTIONSon pages5&5).
5.Connect the powercordtoa115volt, 60 cycle,3-wire grounded receptacle.All electrical wiring mustcon-
form to nationaland localelectricalcodes.
NOTE:Waterpipe connections and fixtures directly connectedtoapotablewatersupply shall be
sized, installedand maintainedaccording tofederalstate,and local laws.
GATERESTRICTORPLATE
CAUTION:Disconnectpowerto dispenserbeforeinstalling,removing oradjusting
restrictor.
FIGURE1. GATERESTRICTORPLATE

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ADJUSTMENTNOTAG
Thisdispenserisprovided with a gaterestrictorplate,installed inits’ highestposition.Thisplate adjuststhe rate
oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe
removed entirelyfor maximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce
the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe
found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-
strictorplatetothe desired position and re-tightening the nuts.
If the dispenserfailsto dispensethe icewhen operated,check foriceinthe hopperand thatpowerisbeing
supplied tothe unit. If the problempersists,refertothe troubleshooting guide (page 7).

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NOTE:shadedarea indicates opening in
cabinetbottomneededforutilities
and beveragetubing.
FIGURE2.MOUNTINGTEMPLATES

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OPERATINGINSTRUCTIONS
Fill the hopperwithice and replacethe lid.Pushing the dispenserleverwill causeicetoflowfromthe icechute.
Iceflow will continue until the leverisreleased.Ifice doesnotdispensesee the TROUBLESHOOTING GUIDE
tofind the cause.
NOTE:Use caution toavoidspilling ice whenfilling dispenser. Immediately cleanupanyice spilled
fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbeinstalledontheunit
atall times.
MAINTENANCE
The following dispenser maintenanceshould be performed at the intervalsindicated:
DAILY(orasrequired)
Removeforeign materialfromthe vending area sinkto preventdrain blockage.
WEEKLY(orasrequired)
Clean vending area.Check forproperwaterdrainage fromthe vending area sink.
MONTHLY
Clean and sanitizethe hopperinterior (see CLEANING INSTRUCTIONS).
If thedispenserfailsto dispense ice when operated,check that thehopperhas ice initand thatpower
isbeing suppliedtotheunit. If theproblempersists,refertotroubleshooting guide(page 7).
CLEANINGINSTRUCTIONS
WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp
objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage
may result.Do notuse solventsorothercleaning agents,as they may attack theplastic
material.
DISPENSER
1.Clean the icestorage hopperatleastonceamonth.
2.Removethe centerscrewon the agitatordisk and lift off the agitatorand the agitatordisk assembly.Wash
and rinsethemthoroughly.
3.Wash downthe inside of the hopperand top coverwithamild detergentsolution and rinsethoroughlyto
remove all tracesofdetergent.
4.Replacethe agitator.

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5.Sanitizethe inside of the hopperand agitatorwithasolution of1/2 ounce ofhousehold bleachin 1 gallon of
water.(200 PPM)
6.Replacethe agitatordisk.Sanitize asdescribed inStep 5.Besurethe centerscrew isreplaced and the
screw istight.
7.RemoveIceChutecoverasfollows:
A.Flex sidesoutwardto disengage lowerpins.
B.Lift IceChutecoverto disengage upperpins.
C.LowerIceChutecoverdown outofunit. Note:itmaybe helpfultotwistcoverslightly.
8.Clean the inside of the icechute and icechutecoverwithamild detergentsolution and rinsethoroughlyto
remove all tracesofdetergent.
9.Reversestepsabovetoreassembleicechute.
10.Sanitize asdescribed inStep 5.

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TROUBLESHOOTING GUIDE
Shouldyourunit fail to operate properly,check that thereispowertothe unitand that the hoppercontainsice. If
the unitdoesnotdispense,check the following chartunderthe appropriatesymptomsto aidinlocating thede-
fect.
TroubleProbableCause
BLOWNFUSE OR CIRCUITBREAKERA.Shortcircuitinwiring.
B.Defective gatesolenoid.
C.Defective agitator motor.
GATEDOES NOTOPENAGITATOR DOES
NOT TURN.A.No power.
B.Bentdepressorplate(doesnotactuateswitch).
C.Defective dispensing switch.
GATEDOES NOTOPENORIS SLUGGISH.
AGITATORTURNS.A.Defective gatesolenoid.
B.Weakgatespring
C.Excessive pressure againstgateslide.
GATEOPENS.AGITATOR DOES NOT TURN.A. Icesolidified in hopper.
B.Defective agitator motor.
C.Defectivecapacitor.
ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorplate(doesnotrelease
switch).
B.Defective dispensing switch.
C. Improperswitchinstallation.
SLUSHYICE.WATERIN HOPPER.A.Blocked drain.
B.Unitnotlevel.
C.Poorice qualitydue towaterqualityoricemaker
problems

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WHEN REPLACINGSOLENOID,
ADJUST TO7/8INCH AS SHOWN
BEFORETIGHTENINGMOUNTING
SCREWS.
FIGURE3.WIRINGDIAGRAM

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FIGURE4.SOLENOID ASSEMBLY
Index
No.PartNo. Qty.Name
1 21493 1 Solenoidmounting plate
2# 31551 1 Solenoidservicekit
3 70171 2 8--32 x3/8Phil TrHD Screw
4 70121 2 No.8lockwasher
5 50752 3 Isolator
6*50789 2 BumperAssembly
7*70423 1 CotterPin
8*10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 GateArmBearing
11 21492 1 Gatelift Arm
12 70043 1 Flatwasher
13*70422 1 Spring
14 70263 1 1/4-20 x3/4HexHdScrew
15 70048 1 1/4 Lockwasher
16 70066 1 1/4Flatwasher
17 10077 1 PivotBearing
18 30227 1 1/4Quick ConnectTab
19 50305 ---- Lubricant
20*21592 1 Solenoid Linkage Pin
21*70433 2 RetainerRing
22 51088 ---- Loctite
----*70438 ---- Rebuilding Kit
NOTE:*Parts suppliedwithrebuilding kit.
# 31551 solenoidsuppliedwithitems20&21.

1091875 FIGURE5.EXPLODED ASSEMBLY(UPPER)

11 91875
PARTSLIST
Item
No.PartNo.Name
1 21491 GateSlide
2 21515 DepressorLever-Cup Activated
3 22644 DepressorRetainer (for21515)
4 27126 DepressorPush Lever
5 27107 DepressorRetainer (for27126)
6 28075 Agitator
7 02070 DepressorSwitchKit
*8 31007 SwitchBoot
*9 31163 SwitchInsert
*10 70847 SwitchSpacer
11 52239 FoamShield
12 32939 AgitatorMotor
13 51101 MotorShaft Seal
14 52205 MotorGasket
15 52152 LidBlack
52154 Grey
16 52170 SinkBlack
52216 SinkGrey
17 53015 IceChuteBack Section
53016 IcechuteCover
18 51891 GateGasket
19 70912 SinkGrill
20 90295 Cleaning Label
21 91680 Wiring Diagram
22 31093 GateSolenoidAssembly
23 70438 Rebuilding Kit
24 30794 AgitatorMotorHeater
25 31763 Agitation Timer
26 31406 Fuse,GateSolenoid
27 31620 FlorescentStarter
28 31375 Relay,Mercury
29 31621 Ballast
30 28080 PanelLower
31 52203 Tube,ColdPlateDrain
32 52201 Insulation,ColdPlateDrain
33 10145 Pin,sinkExtension
34 70032 1/4-20 x1/2ZincPlated HH Screw
35 28377 Bracket, Back,MotorPlate
36 28378 Bracket, MotorPlate
37 70250 1/4-20 x1/2Truss HdPhlMsScrew
38 70048 1/4intTooth LwPlated
39 70341 Spring
40 52193 Insulation,Motor
41 28210 Bracket, Motor
42 70061 5/16 IDx3/4ODx1/16 Washer
43 52172 Insulation,MotorPlate
44 52260 Merchandiser:Black,DB200
52265 Gray,DB200
52187 Black,DB220
52194 Gray,DB220
52156 Black,DB275
52157 Gray,DB275
45 52180 PanelDB200
52237 DB220
52171 DB275
46 28235 Assembly,Retainer
47 28313 HoldDown,Graphics
48 31363 TransformerAssembly
*Parts supplied withDispenseSwitchKit, #02070

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FIGURE6.EXPLODEDVIEW-UPPERSECTION AND PARTSLIST
Item
No.PartNo.Name
1 21491 GateSlide
6 28075 Agitator
11 52239 FoamShield
15 52154 Lid-Gray
17 53015 IceChute(Clear) Back Section
53016 IceChuteCover
18 51891 GateGasket
20 90295 Cleaning label
21 91680 Wiring Diagram(Pull Solenoid)
91699 Wiring Diagram(RotarySolenoidSee FigureNOTAG)
22 31093 GateSolenoidAssembly(See FigureNOTAG)
32954 RotaryGateSolenoid(See FigureNOTAG
25 31763 Agitation Timer
26 31406 Fuse,GateSolenoid
27 31620 FluorescentStarter
28 31375 RelayMercury
29 31521 Ballast
48 52180 Panel,Plexiglass DB200
52171 DB275
49 28235 Assembly,Retainer
50 28313 HoldDown,Graphics
51 32682 TransformerAss’y(See Note)
54 91888 Decal,, Side CokeDB200
91697 DB275
55 91889 Decal,RearCokeDB200
56 91691 Graphics,Coca-ColaDB200
91683 DB275
NOTE:Forunitsmanufactured beforeOctober15,1993 orderpartnumber33087 transformerkit.This
includes a 32682 transformerand two(2)33084 harnesses.

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FIGURE7.EXPLODEDVIEW-LOWERSECTION AND PARTSLIST
Item
No.PartNo.Name
2 21515 DepressorLever-Cup Activated
3 22644 DepressorRetainer (for21515)
4 27126 DepressorPush Lever
5 27107 DepressorRetainer (for27126)
7 02070 DepressorSwitchKit
8*31007 SwitchBoot
10*70847 SwitchSpacer
16 52216 Sink-Gray
19 70912 SinkGrill
33 28080 PanelLower
34 52203 Tube,ColdPlateDrain
35 52201 Insulation,ColdPlateDrain
36 10145 Pin,SinkExtension
FaucetAssembly
28223 Panel,6Beverage Valves
28079 Panel,8Beverage Valves
28843 Panel,10 Beverage Valves
40944 Beverage Valve,LancerLever
41050 Beverage Valve-LancerPushButton
41084 Fitting 90°Inlet
40704 PlainWaterPlug
40408 Block Mounting Screw10-32 x1-1/4
NOTE:*Parts suppliedwithDispenserSwitchKit,P/N02070.

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FIGURE8.MOTOR ASSEMBLYDETAILAND PARTSLIST
Item
No.PartNo.Name
12 32939 AgitatorMotor
13 51101 MotorShaft Seal
24 30794 AgitatorMotorHeater
30 33160 Capacitor
31 70963 Clamp
32 33162 Relay
37 70032 1/4-20 x1/2ZincPlated HH Screw
38 28377 Bracket, Back,MotorPlate
39 28378 Bracket, MotorPlate
40 70250 1/4-20 x1/2Truss HdPhlMS Screw
41 70048 1/4Int tooth LwPlated
42 70341 Spring
43 52777 Insulation,Motor
44 28210 Bracket, Motor
45 70061 5/16 IDx3/4ODx1/16 Washer
46 52776 Insulation,Motorplate
52 52778 MotorPlateInsulation,3/8Thick
53 52779 MotorPlateInsulation,3/4Thick

SD99-1 9187515
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