Cornelius XTREME 631805001 Setup guide

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005
XTREME ICE (522 and 530)
1 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
631805001
631805002
631805003
631805004
631805005
631805006
631805007
631805020
631805021
631805030
631805031
631805032
MODEL NO.

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005 XTREME ICE (522 and 530)
2 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
1
2
3
6
7
8
5
4
FIGURE 1. GENERAL ASSEMBLY (AIR CONDENSER SHOWN)
Item
No. Part No. Name
1 161168006 Screw TC 8-32 HX 12
2 164510000 Nut Grommet
3 166194001 Grille Plstc Blk
4 631500117 Kit Svc Front Panel Asy 530 Series
(See Figure 13)
631500118 Kit Svc Front Panel Asy 522 Series
(See Figure 13)
Item
No. Part No. Name
5 630201041 Cover Elec Box
6 318308000 Screw TR 10-32 PAPH 32
7 630201049 Cover Top (530 Models)
630201053 Cover Top (522 Models)
8 630900867 Panel Splash

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005
XTREME ICE (522 and 530)
3 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
SEE DETAIL A
SEE DETAIL B
DETAIL B DETAIL A
1
1
2
3
4
5
6
7
6
9
10
11
12
FIGURE 2. TRIM ASSEMBLY (AIR CONDENSER SHOWN)
Item
No. Part No. Name
1 07578 Screw TC 8-32 TRPH 12
2 630201037 Brace Elec Box (522 Model)
630201033 Brace Elec Box (530 Model)
3Electrical Box Ass’y (See Figure 10)
4 165384000 Screw SM 8 TA HX 16
5 630201034 Panel Side RH 120V 60HZ
630201193 Panel Side RH 230V 50/60HZ
6 630900893 Washer SL .340 I.D.
Item
No. Part No. Name
7 630900808 Swt Rocker On/Off 120V 60HZ
630900924 Swt Rocker On/Off 230V 50/60HZ
8 630900798 Switch Proximity
9 630900828 Cover Evap Medium
10 630900870 Fitg Placeholder
11 630900908 Orifice Flow Reducer
12 631500120 Kit Svc Water Distributor Asy
(See Figure 11)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005 XTREME ICE (522 and 530)
4 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
AIR CONDENSER REMOTE WATER COOLED
1
2
2
2
33
3
6
5
7
8
9
4
6
7
11
8
7
6
10
FIGURE 3. REFRIGERATION ASSEMBLY
Item
No. Part No. Name
1 161862005 Sensor Tmp (Air Condenser)
2 161426001 Clamp Gear No. 12
3 630000789 Valve and Brkt Svc (522 Series)
630000786 Valve and Brkt Svc (530 Series)
4 166184002 Dryer Filter
5 165384000 Screw SM 8 TA HX 16 (Remote)
Item
No. Part No. Name
6 161921007 Valve Expan
7 165629006 Valve Hot Gas and Snd 120V 60HZ
165629013 Valve Hot Gas and Snd 230V
50/60HZ
8 165677008 Switch Prs Asy
9 165629014 Solenoid Liq
10 630900479 CRO Valve
11 166161000 Check Valve

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005
XTREME ICE (522 and 530)
5 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
.
SEE DETAIL A
DETAIL A
1
2
3456
7
8
9
10
11
12
6
14
15
16
17
18
19
20
21
22
23
24
2
25
FIGURE 4. BUILD ASSEMBLY (AIR CONDENSER)
Item
No. Part No. Name
1 630201054 Wrap Cab (522 Series)
630201042 Wrap Cab (530 Series)
2 165384000 Screw SM 8 TA HX 16
3 650057 Tube Poly .265 I.D. (Sold by the
Foot)
4 630200935 Flange Bulkhead Fitg
5 630900783 Fitg Blkhd 3/8 Comp x 3/8 MF
6 630201570 Flange Bulkhead Fitg
7Condenser Ass’y (See Figure 9)
8 630900868 Sensor Pressure Pickup
9Water Pump Ass’y (See Figure 12)
10 630900895 Nut Hex 8-32
11 630900869 Pan Water Wrap
12 631500053 Kit Comp 120V 60HZ
630900739 Comp 230V 50HZ
630900738 Comp 230V 60HZ
Item
No. Part No. Name
13 164083005 Nut Hex 5/16-18
14 164154001 Washer Ft .375 I.D.
15 630900745 Sleeve Grommet Comp
16 630900744 Grommet Mount Comp
17 630900786 Valve Solenoid Water 120V 60HZ
630900791 Valve Solenoid Water 230V 50/60HZ
18 630201036 Brace Bulkhead
19 638006070 Tube .375 I.D.
20 Bulkhead Ass’y (See Figure 7)
21 164126000 Screw SM 8 TA TRPH 16
22 165637008 Valve Dump 120V 60HZ
165637009 Valve Dump 230V 50/60HZ
23 630201086 Brkt Wtr Pan
24 630000788 Base Chassis (522 Series)
630000759 Base Chassis (530 Series)
25 630201126 Brkt Wtr Pan Cap

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005 XTREME ICE (522 and 530)
6 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
1
7
9
10
11
12 14
15
16
17
18 19
20
21
22
23
24
SEE DETAIL A
25
14
26
27
30
28
13
29
8
DETAIL A
456
2
FIGURE 5. BUILD ASSEMBLY (REMOTE)
Item
No. Part No. Name
1 630201054 Wrap Cab (522 Series)
630201042 Wrap Cab (530 Series)
2 165384000 Screw 8 TA HX 16
3 650057 Tube Poly .265 I.D. (Sold by the
Foot)
4 630200935 Flange Blkhd Fitg
5 630900783 Fitg Blkhd 3/8 Comp x 3/8 MF
6 630201570 Flange, Bulkhead Fitg. Flat
7 630201052 Panel Back
8 630900868 Sensoe Pressure Pickup
9Water Pump Ass’y (See Figure 12)
10 630900895 Nut Hex 8-32
11 630900869 Pan Water Wrap
12 631500053
630900739
630900738
Kit Comp 120V 60HZ
Comp 230V 50HZ
Comp 230V 60HZ
13 164083005 Nut Hex 5/16-18
14 164154001 Washer Ft .375 I.D.
15 630900745 Sleeve Grommet Comp
Item
No. Part No. Name
16 630900744 Grommet Mount Comp
17 630900786 Valve Solenoid Water
18 630201036 Brace Bulkhead
19 630900225 Receiver
20 Bulkhead Ass’y (See Figure 7)
21 164126000 Screw SM 8 TA TRPH 16
22 165637008 Valve Dump
23 630201086 Brkt Wtr Pan
24 630000788
630000759
Base Chassis (522 Series)
Base Chassis (530 Series)
25 164820914 Brkt Rec Btm
26 01022 Washer Lk .380 I.D.
27 09652 Nut Hex 3/8-16
28 630201126 Brkt Wtr Pan Cap
29 166073001 Foamed Accumulator Assembly
30 630201524 Accumulator Bracket
31 630900945 Compressor Crankcase Heater (not
shown)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005
XTREME ICE (522 and 530)
7 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
1
3
7
8
9
10
11
12
6
14 15
16
17
18
19
20
21
22
23
24
NO TAG
28
29
SEE DETAIL A
2
10
28
DETAIL A
456
2
FIGURE 6. BUILD ASSEMBLY (WATER COOLED)
Item
No. Part No. Name
1 630201054 Wrap Cab (522 Series)
630201042 Wrap Cab (530 Series)
2 165384000 Screw SM 8 TA HX 16
3 650057 Tube Poly .265 I.D. (Sold by the
Foot)
4 630200935 Flange Bulkhead Fitg
5 630900783 Fitg Blkhd 3/8 Comp x 3/8 MF
6 630201570 Flange Bulkhead Fitg
7 630201051 Panel Back
8 630900868 Sensor Pressure Pickup
9Water Pump Ass’y (See Figure 12)
10 630900895 Nut Hex 8-32
11 630900869 Pan Water Wrap
12 631500053 Kit Comp 120V 60HZ
630900739 Comp 230V 50HZ
630900738 Comp 230V 60HZ
13 164083005 Nut Hex 5/16-18
14 164154001 Washer Ft .375 I.D.
15 630900745 Sleeve Grommet Comp
Item
No. Part No. Name
16 630900744 Grommet Mount Comp
17 630900786 Valve Solenoid Water 120V 60HZ
630900791 Valve Solenoid Water 230V 50/60HZ
18 630201036 Brace Bulkhead
19 Water Coil Ass’y (See Figure 14)
20 Bulkhead Ass’y (See Figure 7)
21 164126000 Screw SM 8 TA TRPH 16
22 165637008 Valve Dump 120V 60HZ
165637009 Valve Dump 230V 50/60HZ
23 630201086 Brkt Wtr Pan
24 630000788 Base Chassis (522 Series)
630000759 Base Chassis (530 Series)
25 161763009 Tube Asy Wtr to CDR (522 Series)
161763008 Tube Asy Wtr to CDR (530 Series)
26 164832008 Tube Water In Asy
27 164832009 Tube Water Out Asy
28 630201126 Brkt Wtr Pan Cap

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005 XTREME ICE (522 and 530)
8 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
1
2
3
4
5
6
7
6
FIGURE 7. BULKHEAD ASSEMBLY
Item
No. Part No. Name
1 630900903 Clip
2 630900848 Blkhd LT
3 630900846 Blkhd Rear
4 630901121 Screw SM 8 HXWS 16 SS
Item
No. Part No. Name
5 630900934 Cap
6 630900833 Pan Water Large
7 630900892 Plug
8Frame Evap (See Figure 8)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005
XTREME ICE (522 and 530)
9 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
1
2
3
4
5
6
7
8
9
10
6
12
FIGURE 8. EVAPORATOR ASSEMBLY
Item
No. Part No. Name
1 630900863 Frame Evap LH
2 630900781 Deflector Water
3 630201024 Gasket Frame Evap Top and Bottom
4 630250120 Tube Extension
630000822 Evap and Plate RH (Large Cube)
5 630201030 Gasket Frame Evap R
6 630900862 Frame Evap RH
7 630901495 Nut Lock Nylon 8–32
Item
No. Part No. Name
8 630900857 Frame Evap Bottom
9 630201029 Gasket Frame Evap L
10 630900896 Screw SM 14 HX 20
11 630900850 Blkhd RT
12 631500119 Kit Svc Evap Frame Asy
(Standard Cube)
631500137 Kit Svc Evap Frame Asy
(Large Cube)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005 XTREME ICE (522 and 530)
10 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
1
2
3
4
5
6
7
8
9
10
FIGURE 9. CONDENSER ASSEMBLY
Item
No. Part No. Name
1 161870004 Cond Coil Air
2 630201109 Shroud
3 630900190 Screw SM 8 TA PAPH 12
4 630900889 Nut Well 1/4-20
5 630900309 Fan Blade
6 630900919 Brkt Wire Frmd Fan Mtr
Item
No. Part No. Name
7 23978 Washer Sr .690 I.D.
8 165294000 Bolt MA 1/4-20 HX 32
9 630000456 Motor Asy Fan/Term 120V 60HZ
166181011 Motor Asy Fan/Term 230V 50HZ
630900308 Motor Asy Fan/Term 230V 60HZ
10 03612 Screw MA 8-36 HX 16

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005
XTREME ICE (522 and 530)
11 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
1
2
2
2
2
3
4
5
6
6
8
9
10
11
12
13
2
FIGURE 10. ELECTRICAL BOX ASSEMBLY
Item
No. Part No. Name
1 630900789 Board Control Pressure Sensor
2 07578 Screw TC 8-32 TRPH 12
3 164884002 Relay Power 120V 60HZ
40713 Relay Power 230V 50/60HZ
4 630460105 Spacer Circ Board
5 630900723 Relay Start 120V 60HZ
630900725 Relay Start 230V 50HZ
630900724 Relay Start 230V 60HZ
6 161838002 Block Term
7 630900905 Switch Push Btn
Item
No. Part No. Name
8 630200166 Cap Strap
9 630900732 Capac Run 120V 60HZ
630900733 Capac Run 230V 50/60HZ
10 630900729 Capac Srt 120V 60HZ
630900730 Capac Srt 230V 50/60HZ
11 03611 Bushing Snap
12 630201032 Wrap Elec Box (522 Series)
630201035 Wrap Elec Box (530 Series)
13 630900102 Block Term (230V 50HZ)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005 XTREME ICE (522 and 530)
12 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
Item
No. Part No. Name
1 630900883 Cap Plg
2 630900780 Distributor Water Inner
3 630900809 O-Ring .075 I.D.
4 630900779 Distributor Water Inner Barb
5 630900777 Distributor Water Asy
1
2
3
4
3
5
FIGURE 11. WATER DISTRIBUTOR ASSEMBLY
Item
No. Part No. Name
1 630900881 Tube Vnl Pmp to Dmp Vlv
2 630900797 Pump Water 120V 60HZ
630900796 Pump Water 230V 50/60HZ
3 630900875 Tube Vnl Pmp to Wtr Dis
4 630900874 Tube Vnl Pmp to Out
5 166092000 Fitg Elbow
1
2
3
4
5
FIGURE 12. WATER PUMP ASSEMBLY
Item
No. Part No. Name
1 630201023 Panel Fnt (522 Series)
630201022 Panel Fnt (530 Series)
2 630900852 Cap Front Panel (522 Series)
630900853 Cap Front Panel (530 Series)
3 630201019 Rail LT Fnt Pnl
4 630201017 Rail RT Fnt Pnl
1
2
3
4
2
FIGURE 13. FRONT PANEL ASSEMBLY

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005
XTREME ICE (522 and 530)
13 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
.
1
2
3
4
6
6
7
8
FIGURE 14. WATER COIL ASSEMBLY
Item
No. Part No. Name
1 164980002 Valve Wtr Reg
2 08699 Fitg Union 5/8-18 By 3/8-MPT
3 22499 Cond Coil
4 164820105 Brkt Coil Wtr
Item
No. Part No. Name
5 35987 Brkt Cond Coil
6 36039 Screw SM No. 14 HX 20
7 00214 Washer Lk .2966 I.D.
8 161168000 Screw MA 8-32 TRPH 8

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460158IPL
07–21–2005
IMI Cornelius Co., 2005 XTREME ICE (522 and 530)
14 of 14
Rev A
XTREME ICE MAKER (522 AND 530 SERIES)
ACCESSORIES/KITS