Cornelius ED-300 User manual

INSTALLATION INSTRUCTIONS
ED300 Lid Kits for Ice Makers
Publication Number: 629087943TEINS
Revision Date: August 22, 2016
Revision: A
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi-
ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the per-
son(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is sub-
ject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per-
sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper-
ating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con-
tact:
www.cornelius-usa.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
This document contains the original instructions for the unit described.
CORNELIUS INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800-238-3600
Printed in U.S.A.

DF/ED300 Lid Kit Installation Instructions
© 2016, Cornelius Inc. - 1 - Publication Number: 629087943TEINS
SAFETY INSTRUCTIONS
SAFETY
!
WARNING:
Before starting installation, read and understand all safety label and warnings on the machine. Also review and
understand all safety instructions in the owners, installation and service manuals.
Failure to comply could result in serious injury, death or damage to the equipment.
!
WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit.
All wiring and plumbing must conform to national and local codes. Failure to comply could
result in serious injury, death or equipment damage.
QUALIFIED SERVICE PERSONNEL
!
WARNING:
Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all
power is off to the unit before performing any work.
Failure to comply could result in serious injury, death or damage to the equipment.
SAFETY PRECAUTIONS
This unit has been specifically designed to provide protection against personal injury. To ensure continued
protection observe the following:
CAUTION:
!
Always be sure to keep area around the unit clean and free of clutter.
Failure to keep this area clean may result in injury or equipment damage.

DF/ED300 Lid Kit Installation Instructions
Publication Number: 629087943TEINS - 2 - © 2016, Cornelius Inc.
INSTALLATION INSTRUCTIONS
Table 1. Loose Shipped Parts
Item No. Name Part No. Qty.
1. Lid Assembly 620046124 1
2. Cover and lanyard assembly - Black 620064177 1
Cover and lanyard assembly - Grey 620065192
3. Baffle Ice ED150 Adapter Lid 620042919 1
4. Bin-Stat Kit 631500108 1
5. Bracket 22127 2
6. Screw, Mounting 70217 12
7. Label 91957 1
8. Acorn Nut, Nylon 620701902 4
9. Sealing Washer 620701901 4
10. Nylon Washer 621701903 4
11. Gasket 620050102 103”
12. Screw #08-32 43164 2
13. Hex Nut #08-32 70100 2
!
WARNING:
All ice baffle plates and bin stats, if included or recommended in this kit, must be installed as directed in this manual or
the equipment manufacturer’s instructions.
Failure to comply could result in serious injury, death or damage to the equipment.
!
WARNING:
All of the attachment screws and plates must be installed as directed in this manual.
Failure to comply could result in serious injury, death or damage to the equipment.
IMPORTANT: For DF/ED300 models, adjust the automatic agitation timer located in the dispenser’s
electrical control box to 5 seconds on, 20 minutes off. Access to the timer is provided by removing
the merchandiser/upper front panel.
1. Unpack and inspect the kit. Refer to Figure 1. and Figure 2. for component details.
2. Insert the ice baffle (item 3) into the lid assembly (item1, Figure 1.)
IMPORTANT: The baffle prevents ice from overfilling the manual fill area during agitation/
dispensing with a full storage bin and forcing the manual fill cover off.
3. Place the sealing washers (item 9) over the studs and flat washers (item 10) then fasten in place with the
nylon acorn nuts (item 8).
4. Set the lid assembly onto the dispenser. Using the slotted holes on the side of the lid as a template, drill
four (4) 9/ 64” diameter holes at the bottom of the slots (Figure 2.)
CAUTION:
!
Use extreme care not to drill into the hopper. Use a drill stop to ensure that the drill bit does not penetrate deeper than
1/4” past the sheet metal. Failure to do so could result in a hole in the hopper, greatly reducing the efficiency of both
the dispenser and ice maker.
5. Fasten the lid to the dispenser with four (4) #8 sheet metal screws (item 6), two on each side.
6. Seal the ice maker to the top of the dispenser as follows:
A. Remove the ice maker front panel.

DF/ED300 Lid Kit Installation Instructions
© 2016, Cornelius Inc. - 3 - Publication Number: 629087943TEINS
B. Position the ice maker base on the gasket located on the lid assembly.
IMPORTANT: DO NOT slide the ice maker into position on the lid.
C. Lift and set the ice maker base onto the lid to avoid damaging the gasket seal.
7. Install the brackets (item 5) on the rear corners of the ice maker, using the brackets as a template. Use
care not to drill into any ice maker components (condenser, tubing, etc.) or into the ice hopper. Be sure to
overlap the lid assembly with the brackets, installing screws in both the lid assembly and ice maker.
8. Install the wireform bracket supplied with the bin–stat kit (item 4) through the 5/8” diameter hole in the bot-
tom of the ice maker, wrapping the eye of the wireform over the stud near the hole in the ice maker and
secure with the 8–32 nut provided (Figure 3. and Figure 4.) Feed the bin–stat cap tube through the hole to
the end of the wireform bracket and wrap the tube around the end of the bracket several times, insuring
that the tube is secure.
CAUTION:
!
The bin–stat must not interfere with the agitator rotation not be in the path of the ice falling from the ice maker. If so,
bend the bracket out of the way.
9. Apply the label (item 7) on the front of the cover.
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Figure 1. Parts

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DF/ED300 Lid Kit Installation Instructions
Publication Number: 629087943TEINS - 4 - © 2016, Cornelius Inc.
Figure 2. Dispenser Assembly

DF/ED300 Lid Kit Installation Instructions
© 2016, Cornelius Inc. - 5 - Publication Number: 629087943TEINS
Figure 3. Bin Stat
Figure 4. Detail X

DF/ED300 Lid Kit Installation Instructions
Publication Number: 629087943TEINS - 6 - © 2016, Cornelius Inc.
Figure 5.Reference Sheetmetal Cover Opening Dimensions for Mounting Icemaker.

Cornelius Inc.
www.cornelius.com