Cornwell Tools CTGAL350 User manual

CTGAL350 1 07/13/18
Copyright © Professional Tool Products, 2018
All rights reserved.
Operating Instructions • Warning Information • Parts Breakdown
WARNING
LED ............................................... COB
Main Work Light .................................350 Lumens
Flashlight .......................................80 Lumens
Battery Li-ion Power.............................3.7V 2000mAh
Runtime approximately...............................3-6 hours
Recharging time approximately .........................3-4 hours
Adapter Input............................100-240V 50/60Hz 0.2A
Adapter Output .....................................5V 1A
Water and Dust Resistant ................................IP65
SPECIFICATIONS
CTGAL350
All Aluminum
Work Light
Chargers

CTGAL350 2 07/13/18
personal injury.
6. Dress properly. Do not wear loose
clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves
away from moving parts. Loose
clothes, jewelry, or long hair can be
caught in moving parts.
7. Avoid accidental starting. Be sure
switch is in the locked or "off" position
before inserting battery charger.
Carrying lights with your finger on
the switch or inserting the battery
charger into a light with the switch
"on" invites accidents.
8. Do not overreach. Keep proper footing
and balance at all times. Proper
footing and balance enable better
control of the light in unexpected
situations.
9. Use safety equipment. Always
wear eye protection. Dust mask,
non-skid safety shoes, hard hat, or
hearing protection must be used for
appropriate conditions.
Light Use and Care:
10. Disconnect battery charger from light
or place the switch in the locked
or "off" position before making any
adjustments, changing accessories,
or storing the light. Such preventive
safety measures reduce the risk of
starting the light accidentally.
11. Store idle lights out of reach of
children and other untrained persons.
Lights are dangerous in the hands of
untrained users.
12. When light is not in use, keep it away
from other metal objects like: paper
clips, coins, keys, nails, screws, or
other small metal objects that can
make a connection from one terminal
to another. Shorting the battery
terminals together may cause sparks,
burns, or a fire.
13. If damaged, have the light serviced
before using. Many accidents are
caused by poorly maintained lights.
14. Use only accessories that are
recommended by the manufacturer
for your model. Accessories that may
SAVE THESE INSTRUCTIONS!
General Safety:
It is the responsibility of the owner to make
sure all personnel read this manual prior to
using the device. It is also the responsibility
of the device owner to keep this manual
intact and in a convenient location for
all to see and read. If the manual or
product labels are lost or not legible,
contact Cornwell Tools for replacements.
If the operator is not fluent in English,
the product and safety instructions shall
be read and discussed with the operator
in the operator's native language by the
purchaser/owner or his designee, making
sure that the operator comprehends its
contents.
Read and understand all instructions.
Failure to follow all instructions listed
below, may result in electric shock, fire,
explosion and/or serious personal injury.
Work Area Safety:
1. Keep your work area clean and well lit.
Cluttered benches and dark areas
invite accidents.
2. Do not operate lights in explosive
atmospheres, such as in the presence
of flammable liquids, gases, or dust.
Lights create sparks which may ignite
the dust or fumes.
3. Keep bystanders, children, and visitors
away while operating a light.
Distractions can cause you to lose
control and endanger others.
Electrical Safety:
4. A battery operated light with integral
batteries or a separate battery pack
must be recharged only with the
specified charger for the battery. A
charger that may be suitable for one
type of battery may create a risk of
fire when used with another battery.
Personal Safety:
5. Stay alert, watch what you are doing,
and use common sense when
operating a light. Do not use light
while tired or under the influence of
drugs, alcohol, or medication. A
moment of inattention while operating
power tools may result in serious
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY.
WARNING

CTGAL350 3 07/13/18
parts of the light “live” and shock
the operator.
2. Be aware that this light is always in
operating condition, because it does
not have to be plugged into an
electrical outlet.
3. Always be sure you have firm footing.
4. Be sure no one is below when using
the light in high locations.
5. Some material contains chemicals
which may be toxic. Take caution to
prevent working dust inhalation and
skin contact. Follow material supplier
safety data.
WARNING: MISUSE or failure to follow
the safety rules stated in this instruction
manual may cause serious personal
injury.
be suitable for one light may create a
risk of injury when used on another
light.
15. CAUTION: Magnetic forces can
be harmful to personal property
and equipment including cell phones,
computers, diagnostic equipment and
credit cards.
16. Do not store light at temperature
above 120°F (49°C).
Service:
17. Light service must be performed only
by the Cornwell authorized service
centers listed. Service or maintenance
performed by unqualified personnel
may result in a risk of injury. Repair
by unqualified personnel, use of
unauthorized parts, and failure to
follow maintenance instructions may
create a risk of shock or injury.
Specific Safety Rules:
DO NOT let comfort or familiarity with
product replace strict adherence to
cordless product safety rules. If you use
this tool unsafely or incorrectly, you can
suffer serious personal injury.
1. Hold light by insulated gripping
surfaces when performing an
operation avoiding contact with
hidden wiring. Contact with a “live”
wire will also make exposed metal
WARNING
WARNING: This product can
expose you to chemicals
including phthalate, which is
known to the State of California
to cause cancer and birth
defects or other reproductive
harm.
For more information go to
www.P65Warnings.ca.gov.
FEATURES
• High power COB LED
• 3.7V 2000mAh Li-ion rechargeable battery for continuous use up to 3 hours on high or 6 hours on low,
flashlight 5.5 hours
• Battery fuel gauge to estimate remaining run time
• Cordless lamp for practical use includes a magnet and magnetic stand
• IP65 (water and dust resistent)
• Includes cULus listed Micro USB adapter
OPERATING INSTRUCTIONS
WHEN THE LIGHT IS OFF:
• To use, plug the unit into any 100-240V AC power source, such as a wall receptacle.
• Charge the light every month if not in constant use, and after each use if it is used often to ensure longevity.
• Press the on/off switch once to turn on the top flash light.
• Press the on/off switch twice to turn the work light on high.
• Press the on/off switch three times to turn the work light on low.
• Press and hold the on/off switch 3 seconds to show the battery indicator
WHEN THE LIGHT IS ON:
• Press and hold the on/off switch to dim the light

CTGAL350 4 07/13/18
Only parts identified by part number above are available for purchase.
Index # Part # Description Qty.
1 RS350B2 Cover 1
2 RS35002 Adapter & Cable 1
3 RSMAGSTAND Magnet Stand 1
4 RS35003 Back Magnet Pack 1
PARTS BREAKDOWN - CTGAL350

CTGAL350 5 07/13/18
SAVE THESE INSTRUCTIONS!
SAFETY INSTRUCTIONS FOR BATTERY
CHARGER AND BATTERY PACK
DANGER! READ CAREFULLY
120 Volts present at charging terminal.
Absolutely DO NOT probe with conductive
objects.
1. CAREFULLY READ AND UNDERSTAND THESE
INSTRUCTIONS
This manual contains critical safety and
operating instructions for the light, battery
charger, and battery.
2. Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery, and
(3) product using battery.
3. CAUTION - To reduce risk of injury, charge
only CORNWELL rechargeable batteries marked on
the charger label. Other types of batteries may
burst causing personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold
by CORNWELL or the battery charger manufacturer
may result in a risk of fire, electric shock, or
injury to persons.
6. To reduce risk of damage to electric plug
and cord, pull by plug rather than cord when
disconnecting charger.
7. Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise subjected
to damage or stress.
8. An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric
shock. If extension cord must be used, make
sure:
a. That pins on plug of extension cord are the
same number size, and shape as those of
plug on charger;
b. That extension cord is properly wired and in
good electrical condition;
c. That wire size is at least as large as the one
specified in the table below.
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
Length of Cord (Feet) 25 50 75 100 150
AWG Size of Cord 18 18 16 14 12
9. Do not operate charger with damaged cord or
plug - replace them immediately.
10. Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in
any way; take it to a CORNWELL AUTHORIZED
service facility.
11. Do not disassemble charger or battery cartridge;
take it to your CORNWELL AUTHORIZED distributor
service facility. Incorrect reassembly may result
in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplug charger
from outlet before attempting any maintenance
or cleaning. Turning off controls will not reduce
this risk.
13. The battery charger is not intended for use by
young children or infirm persons without
supervision.
14. Young children should be supervised to ensure
that they do not play with the battery charger.
OPERATIONAL GUIDELINES FOR
BATTERY CHARGER AND BATTERY PACK
1. Do not attempt to use a step-up transformer, an
engine generator or DC power receptacle.
2. Do not allow anything to cover or clog the
charger vents.
3. Always cover the battery terminals with the box
or cover when the battery cartridge is not used.
4. Do not short the battery cartridge:
a. Do not touch the terminals with any
conductive material.
b. Avoid storing battery cartridge in a container
with other metal objects such as nails,
screws, coins, etc.
c. Do not expose battery cartridge to water or
rain. A battery short can cause a large
current flow, overheating, possible burns
and even a breakdown.
5. Do not store the light and Battery Cartridge
in locations where the temperature may reach
or exceed 50°C (122°F).
6. Do not incinerate the Battery Pack even if it is
severely damaged or is completely worn out.
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY.
WARNING

CTGAL350 6 07/13/18
CORNWELL CORDLESS BATTERY USE AND CARE GUIDE
The battery cartridge can explode in a fire.
7. Be careful not to drop, shake or strike battery as
it will affect the capacity and may void warranty.
8. Do not charge inside a box or container of any
kind. The charger and battery are ventilated
devices and must NOT be placed next to a
heat source or in exposure to radiating heat.
IMPORTANT!
All rechargeable batteries have a finite lifespan and
will slowly lose storage capacity as they age and
are cycled. Rechargeable batteries are consumable
items and should be carefully treated to ensure
proper operation during its limited lifespan. Please
read the following guide carefully for tips that
may maximize the performance of your Cornwell
rechargeable batteries. Batteries should be handled
with care and disposed through proper authorities.
WARNING!
MUST READ!
Do not crush or incinerate batteries as it may
cause danger from explosion.
Do not place batteries in confined spaces where
it may be in contact with conductive objects. For
example, do not place battery in pockets, light
boxes, light bags, etc. with screws, keys, metal
shavings, etc. as the battery may short circuit
and/or cause fire hazard.
Only charge in Cornwell chargers and never attempt
to wire to alternative charging sources.
Danger of explosion, electric shock, fire, and
electrocution may result from:
- Abuse, misuse, and severe shock
- Subjecting the unit to conductive particles,
objects, and liquids
- Connecting two chargers together
- Charging Cornwell batteries with other chargers
- Using the Cornwell charger to charge other
batteries
- Operating the charger with a damaged cord
or plug
PROPER CARE WILL MAXIMIZE PRODUCT LIFE
Please note that there are differences in the care
of Lithium-Ion and Nickel-Cadmium batteries.
9. Place charger on a solid and sturdy surface
as there are vents on the bottom side of the
charger.
10. Always unplug the charger from the power
supply when a charging sequence is not
taking place.
PROPER CARE FOR CORNWELL LITHIUM-ION
(LI-ION) BATTERIES
- All Li-ion batteries are sensitive to high
temperature and should be kept cool, dry, and
out of direct light exposure. Ideal temperature
range for operation and storage is between
32 and 75° F. Li-ion batteries may be stored
in the refrigerator, but freezers are not
recommended.
- Do not leave batteries unused for extended
periods of time, especially when it is fully
charged or fully discharged. Bring a Li-ion
battery to approximately 50% charge level
before storing.
- Li-ion batteries are sensitive to shock. Avoid
dropping, hitting, or exposure to vibration.
- Li-ion can be charged frequently and recharged
before it is fully depleted. Li-ion, in fact, is
ideally recharged before it is completely
depleted. Recharging when there is 25%-50%
capacity remaining in the battery may prolong
its lifespan.
- Contaminants can adversely affect the
performance and life of Li-ion batteries.
Minimize the battery’s exposure to dust, dirt,
and small particles.
- Recharge Cornwell Li-ion batteries only in
Cornwell recharging devices that are
designed specifically for the battery type. Never
subject batteries to any other quick-charging,
quick-discharging, or quick-restoring devices.

CTGAL350 7 07/13/18
WARRANTY
LIMITED 12-MONTH WARRANTY
Cornwell Tools warrants to the original purchaser that the company’s All Aluminum Worklights are
free from defects in material or workmanship during the one year warranty period. We will replace
any All Aluminum Worklight which fails to give satisfactory service due to defective workmanship or
materials for 12 months from the date of original purchase. Products must be returned with proof
of purchase, to an authorized Cornwell dealer.
This warranty excludes All Aluminum Worklights which have been subjected to abnormal use,
accident, neglect, or lack of maintenance. Any modification, disassembly of this All Aluminum
Worklight or repair by an unauthorized service center will void the warranty.
This warranty gives you specific rights. You may also have other rights which vary from state to
state.
The foregoing obligation is Cornwell Tools' sole liability under this or any implied warranty and
under no circumstances shall Cornwell Tools be liable for any incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages
so the above limitation orexclusion may not apply to you.