CPI CMP 200 User manual

CPI Canada Inc. Installation 2
CHAPTER 2
INSTALLATION
CONTENTS:
2.1.0 INTRODUCTION......................................................................................................................................2-2
2.2.0 UNPACKING ............................................................................................................................................2-2
2.3.0 REMOVING THE GENERATOR COVER.................................................................................................2-2
2.4.0 MAJOR COMPONENT LAYOUT..............................................................................................................2-3
2.5.0 EQUIPMENT PLACEMENT .....................................................................................................................2-3
2.5.1 Main Cabinet.........................................................................................................................................2-3
2.5.2 Control Console ....................................................................................................................................2-3
2.5.3 Anchoring the Generator to the Floor ...................................................................................................2-5
2.6.0 WIRING TO THE GENERATOR...............................................................................................................2-5
2.6.1 Control Console ....................................................................................................................................2-6
2.6.2 Hand Switch (Optional).........................................................................................................................2-9
2.6.3 X-ray Tube Stator Cable.....................................................................................................................2-10
2.6.4 Checking the Connection of the X-ray Tube Stator Cable..................................................................2-12
2.6.5 Power Line Mains................................................................................................................................2-12
2.6.6 High Voltage Cables ...........................................................................................................................2-15
2.6.7 X-Ray Tube Housing Ground..............................................................................................................2-17
2.6.8 Room Equipment ................................................................................................................................2-17
2.6.9 Emergency Power Off / Power Distribution Relay ..............................................................................2-17
2.6.10 Safety Interlocks..................................................................................................................................2-17
2.7.0 LOW-SPEED STARTER TUBE COMPATIBILITY..................................................................................2-17
2.7.1 Setting 120 / 240 VAC Boost Voltage.................................................................................................2-18
2.8.0 PROGRAMMING THE DUAL-SPEED STARTER..................................................................................2-18
2.8.1 EPROM type / dual-speed starter - applies only to DSS Board #728877-06.....................................2-19
2.8.2 Tube type setting on DIP switch SW1 for DSS Boards #728877-06 and #903132-02.......................2-20
2.8.3 Programming DIP switch SW3 for DSS Board #903132-xx..............................................................2-23
2.8.4 Inspecting DIP switch SW8 setting for DSS Board #903132-xx.........................................................2-26
2.8.5 Configuring dual-speed starter 901297-15 / 901298-15.....................................................................2-27
2.9.0 GENERATOR CONTROL BOARD DIP SWITCH SETTINGS................................................................2-28
2.10.0 INITIAL RUN-UP.....................................................................................................................................2-28
2.10.1 Auxiliary Transformer Line Voltage Tap Selection..............................................................................2-28
2.10.2 Initial Voltage Measurements..............................................................................................................2-30
2.11.0 TUBE MAAUTO CALIBRATION.............................................................................................................2-31
2.12.0 FINAL CHECKS......................................................................................................................................2-31
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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2Installation CPI Canada Inc.
2.1.0 INTRODUCTION
This chapter contains instructions for unpacking and installing the CMP 200and CMP 200DR X-ray
generators. This chapter also describes the basic wiring and setup of the generator (console, X-ray tube,
AC mains, etc), allowing for initial power-up of the generator. This is followed by tube seasoning and auto
calibration.
2.2.0 UNPACKING
1. Inspect the shipping pack(s) for evidence of shipping damage.
•The generator and the membrane control console (if applicable) are shipped in one pack.
•The optional touchscreen console is shipped in a separate pack from the generator.
If there is evidence of shipping damage, note this in the event that a damage claim is justified.
Taking pictures of the damage is also recommended.
2. Remove the cardboard outer pack from the generator. See the cautionary note below before
removing the pack.
CAUTION: OPEN THE CARDBOARD PACK (S) CAREFULLY. SHARP TOOLS MAY DAMAGE
THE CONTENTS.
3. Set aside the cardboard pack.
WARNING: THE GENERATOR MAIN CABINET (WITH HV MODULE) WEIGHS APPROXIMATELY
135 POUNDS (61 KG). ONE PERSON SHOULD NOT ATTEMPT TO LIFT OR MOVE
THIS ASSEMBLY WITHOUT PROPER EQUIPMENT OR ASSISTANCE.
4. Remove and unpack the membrane control console, if included. This is strapped to the top of the
generator. Then carefully lift the generator from the pallet.
5. Remove and unpack the optional hand switch and the optional mini-console control unit, if
included.
6. If applicable, unpack the optional touchscreen console along with the base and console cables.
7. Inspect all items for shipping damage, including loose hardware if applicable.
8. Unpack the manuals and any other paperwork that may be packed with the generator.
9. Keep the shipping packs. In case of shipping damage, place the unit(s) back in their shipping
pack(s) and notify the carrier and the customer support department as described in chapter 1 of
this manual.
2.3.0 REMOVING THE GENERATOR COVER
1. Remove and set aside the screws and washers securing the cover to the generator chassis.
2. Carefully lift the cover off the chassis.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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CPI Canada Inc. Installation 2
2.4.0 MAJOR COMPONENT LAYOUT
Refer to the section GENERATOR LAYOUT AND MAJOR COMPONENTS in chapter 1 for major
component identification and layout.
2.5.0 EQUIPMENT PLACEMENT
2.5.1 Main Cabinet
Place the generator cabinet in a location that will allow the following:
•Easy front and side access for service and sufficient clearance at the rear for room interface cables.
Refer to chapter 1.
•Air circulation: The main cabinet is fan cooled, therefore room-temperature air must be free to
circulate around the cabinet. The cooling slots in the cabinet must be unobstructed at all times.
•A stable footing.
•Close proximity to service-disconnect boxes. Cables should not be on the floor where they could be
stepped on or tripped over.
•Do not locate the X-ray generator within the patient environment of the X-ray room.
2.5.2 Control Console
NOTE: DO NOT LOCATE THE CONTROL CONSOLE WHERE X-RADIATION MAY BE PRESENT
DURING SETUP / CALIBRATION OR NORMAL OPERATION OF THE GENERATOR.
YOU MAY CHOOSE TO TEMPORARILY LOCATE THE CONSOLE NEAR THE GENERATOR FOR
INITIAL PROGRAMMING AND CALIBRATION. IF SO, PLEASE COMPLETE THE FINAL CONSOLE
INSTALLATION PER THIS SECTION WHEN THE GENERATOR INSTALLATION IS COMPLETED.
Position the control console in its intended location and ensure that it is stable.
•The control console (membrane console, touchscreen console, or mini-console) must be located
inside an X-ray shielded control booth within the X-ray room, or outside the X-ray room.
•If the console is located on a shelf, supply index pins or equivalent hardware to the base of the
console to prevent slipping.
•Ensure that the console is mounted at a height and angle to allow for easy viewing of the displays.
•If the optional CPI pedestal stand (membrane console) is to be used for the console mounting, follow
the mounting instructions supplied with the stand.
Membrane Console
Note: Some jurisdictions require that the console PREP and EXPOSE buttons be disabled if a hand
switch is used. This is done by removing JW1 and JW2 from the console board as described below.
1. Turn the console upside down and place it on a clean, non-abrasive surface.
2. Remove and set aside the screws securing the console base to the molded case, and the
hardware from the console ground stud.
3. Remove the console base (the metal bottom panel with the feet attached).
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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2Installation CPI Canada Inc.
2.5.2 Control Console (Cont)
4. Locate and then remove JW1 and JW2 from the console board. Refer to the appropriate figure in
chapter 1, in the section GENERATOR LAYOUT AND MAJOR COMPONENTS.
5. Do not discard the jumpers that were removed in the previous step. These will need to be
reinstalled if the console PREP and EXPOSE buttons must be enabled in the future.
6. Reinstall the console base by reversing the previous steps.
Touchscreen Console
The touchscreen base is shipped as a separate item, and must be attached to the touchscreen console
before continuing with the installation. A Phillips screwdriver is required to attach the base to the
touchscreen console. A hex key has been included to adjust the tension on the tilt-arm mechanism.
1. Carefully unpack the touchscreen console and the desk-mount base components and set the
packaging aside. Verify that all components are undamaged.
2. Place the touchscreen console facedown on a FLAT, CLEAN, NON-ABRASIVE surface.
3. Note the two sets of VESA (Video Equipment Standards Association) mounting holes on the back
plate and on the touchscreen console. One set of holes is spaced at 100 mm, and the other set is
spaced at 75 mm. CPI recommends the use of the 100 mm spaced VESA holes. Line up the back
plate with the touchscreen (observe orientation). Attach the base using the screws provided. See
figure 2-1.
75mm(2.95")
mm(3.94")100
mm(2.95")75
100mm(3.94")
Figure 2-1: Touchscreen base back plate showing VESA mounting holes
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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CPI Canada Inc. Installation 2
2.5.2 Control Console (Cont)
NOTE: THE SET SCREW COLLAR MUST BE SECURED ON THE UPPER HALF OF THE TILT ARM
TO PREVENT PERSONAL INJURY SHOULD THE TOUCHSCREEN SLIP WHILE ADJUSTING
THE VIEWING HEIGHT.
ADJUST THE SET SCREW COLLAR (FIGURE 2-4) USING THE PROVIDED HEX KEY
BEFORE ADJUSTING THE HEIGHT OF THE TOUCHSCREEN CONSOLE. THE SET SCREW
COLLAR MUST BE POSITIONED SUCH THAT THERE IS NO LESS THAN 25 mm (1 INCH)
OF CLEARANCE BETWEEN THE BOTTOM EDGE OF THE TOUCHSCREEN CONSOLE AND
THE TOUCHSCREEN BASE PLATE WHEN THE TOUCHSCREEN IS ADJUSTED TO ITS
MINIMUM HEIGHT.
PLEASE BE SURE TO SUPPORT THE TOUCHSCREEN CONSOLE WHEN ADJUSTING ITS
VIEWING POSITION.
Position the touchscreen console in its intended location and ensure that it is stable.
•The touchscreen console must be placed on a solid and level surface. There must be no risk of it
tipping or falling, especially if raised to its maximum viewing height.
•Ensure that the display is positioned at a height and angle to allow for easy viewing.
2.5.3 Anchoring the Generator to the Floor
If it is desired to anchor the generator to the floor, refer to chapter 1. This should not be done until all
cable hookups to the generator are completed.
2.6.0 WIRING TO THE GENERATOR
Unless specified otherwise, all cables (except AC mains) should be routed into the generator main
cabinet through the cable access slots at the upper rear of the generator. The cables should be secured
to the lip on the inside of the cable access slots using tie-wraps or equivalent fasteners. For connections
that must be made to the H.V. auxiliary board, AEC board, or to the generator control board, route the
cables over the top of the fan-mounting bracket and over the chassis divider panel.
The AC mains cable is routed into the generator via the cable clamp on the rear of the generator,
adjacent to the main fuses.
All cables should be kept away from high voltage areas in the cabinet, and dressed neatly in place.
Cables should be cut to the correct length if possible, as excess cabling may contribute to EMI/RFI
problems. For those cables that cannot be cut to the correct length (HV cables and console cables for
example), try to minimize the area inside of any loops of excess cable, as these loops can create an
antenna.
Ferrules should be used on the ends of all stranded wires that are connected to terminal connections in
the generator. These must be supplied by the installer.
EXCESS LENGTHS OF CABLING MUST NEVER BE BUNDLED UP AND STORED INSIDE THE
GENERATOR.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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2Installation CPI Canada Inc.
2.6.0 WIRING TO THE GENERATOR (Cont)
2.6.1 Control Console
Membrane Console
1. Note the protective cover connected to the console cable. This is intended to protect the console
cable connectors during shipping and while routing the console cable during installation.
Disconnect the generator end of the cable (the end with the ferrite bead) from the protective
cover, and then route the end of the cable with the protective cover attached as required.
Remove and discard the protective cover when finished. After removing the protective cover,
inspect the console cable connectors for any damage. Please see figure 2-2 for an example of
such damage.
2. Route the generator end of the console cable into the generator cabinet via the cable access slot
nearest to the generator control board. The cable must be routed as per figure 2-3. Connect the
generator end of the console cable to J3 on the generator control board.
Figure 2-2: Console cable connector damage example
3. Connect the free end of the console cable to J8 at the rear of the console. Leave sufficient slack
in the cabling to the console to allow for future service and maintenance.
Touchscreen Console
1. Route the generator end of the console cable into the generator cabinet via the cable access slot
nearest to the generator control board. The cable must be routed as per figure 2-3. Connect the
generator end of the console cable to J20 on the generator control board.
2. Connect the free end of the console cable to GEN on the rear of the touchscreen console. Leave
sufficient slack in the cabling to the console to allow for future service and maintenance.
3. Tighten the screw locks to fully secure the “D” connectors.
4. Connect one end of the supplied ground wire to the touchscreen console ground screw, shown in
figure 2-4. Connect the other end of the ground wire to the ground connector near the main line
fuses in the generator (figure 2-8). Dress the ground wire away from high voltage areas in the
generator. This ground location may have other ground wires already connected; ensure that
these existing ground wires are not disconnected when making the X-ray tube ground connection.
Note that this ground wire is required for EMC compliance only. It has no safety impact.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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CPI Canada Inc. Installation 2
2.6.1 Control Console (Cont)
5. Optional: Connect customer-supplied speakers (minimum 8 ohms) to LO (3.5 mm stereo jack) on
the rear of the touchscreen console (do not use externally amplified speakers). Use cable ties to
secure the speaker cable to the console cable for support. Pins 1 and 2 (left and right) on the 3.5
mm male stereo jack must be shorted together on the cable that plugs into the touchscreen
console.
Please note that connecting external speakers will disable one of the on-board touchscreen
speakers.
NOTE: CONNECTING THE TOUCHSCREEN CONSOLE CABLE TO ANY CONNECTOR OTHER
THAN J20 ON THE GENERATOR CONTROL BOARD MAY CAUSE DAMAGE TO THE
GENERATOR. VERIFY THAT THE CONSOLE CABLE HAS BEEN CONNECTED
CORRECTLY PRIOR TO POWERING UP THE GENERATOR.
Mini-Console (optional)
1. Route the generator end of the console cable into the generator cabinet via the cable access slot
nearest to the generator control board. The cable must be routed as per figure 2-3. Connect the
generator end of the console cable to J19 on the generator control board.
2. Connect the free end of the console cable to the 15-pin male connector that is attached to the
short piece of console cable connected to the mini-console. Tighten the screw locks to fully
secure the “D” connectors on the console cable.
3. An extra cable (9-pin ‘D’ to RJ45) is included with the optional mini-console. This must be
connected from the standard serial port (9-pin ‘D’ connector) on the imaging computer to
J3 on the generator control board on any DR systems that require serial communication
with the generator.
NOTE: CONNECTING THE MINI-CONSOLE CABLE TO ANY CONNECTOR OTHER THAN J19 ON
THE GENERATOR CONTROL BOARD MAY CAUSE DAMAGE TO THE GENERATOR
CONTROL BOARD AND MINI CONSOLE BOARD. VERIFY THAT THE CONSOLE CABLE
HAS BEEN CONNECTED CORRECTLY PRIOR TO POWERING UP THE GENERATOR.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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2Installation CPI Canada Inc.
2.6.1 Control Console (Cont)
Figure 2-3: Console cable routing
DO NOT CONNECT UNAPPROVED EQUIPMENT TO THE REAR OF THE CONSOLE.
For the membrane console, J3 is for connection of an external hand switch, J4 is a serial port
for use by an external computer, and J8 is for the interconnect cable to the generator main
cabinet.
For the touchscreen console, GEN on the rear of the touchscreen is for the interconnect
cable to the generator, HS is for connection of an external hand switch, COM 1 & COM 2 are
serial ports for use by external devices, LO (3.5 mm stereo jack) is for customer supplied
speakers (minimum 8 ohms, do not use externally amplified speakers), ETH is a standard
10/100 Ethernet connection, USBA and USBB are USB ports for connection of external
devices, CF is for the compact flash memory card which holds the touchscreen software, and
SW1 is the console upgrade button.
For the mini-console, the short piece of console cable with the attached 15-pin “D” connector
is for connection of the console cable that is connected to J19 on the generator control
board.
INCORRECT CONNECTIONS OR USE OF UNAPPROVED EQUIPMENT MAY RESULT IN
INJURY OR EQUIPMENT DAMAGE.
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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CPI Canada Inc. Installation 2
2.6.1 Control Console (Cont)
Figure 2-4 shows the designations of the connectors on the rear panel of the membrane and touchscreen
consoles.
J3
HAND
SWITCH LCD
CONTRAST
CONSOLE
GROUND J8
GENERATOR
INTERFACE J4
DATA
LINK
FILE: CMP RAD_CONS2.CDR
MEMBRANE CONSOLE
TOUCH SCREEN
CONSOLE
HS
HAND
SWITCH
COM 1
COM 2 & SERIAL
PORTS
GEN
GENERATOR
INTERFACE
SET SCREW
COLLAR
CONSOLE
GROUND
COM 1
COM 2
USBB
ETH
USBA
SW1
CF
HS
LO
GEN
LO
AUDIO
LINE OUT
Figure 2-4: Rear of control console
2.6.2 Hand Switch (Optional)
The optional hand switch, if ordered from CPI Canada Inc, is supplied pre-wired to a male 9 pin
subminiature “D” connector. This connects to J3 on the membrane console or to HS on the touchscreen
console. A male 9 pin subminiature “D” connector will need to be provided by the installer if the CPI
supplied hand switch is not used.
Pin assignments are as follows:
PIN NUMBER
PIN CONNECTIONS
(J3 membrane console) / HS touchscreen console)
1
X-ray
2
No Connection
3
Prep
4
No Connection
5
Common (ground)
6
NOT USED
7
NOT USED
8
NOT USED
9
NOT USED
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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2Installation CPI Canada Inc.
2.6.3 X-ray Tube Stator Cable
The X-ray stator cable is the cable connecting between the X-ray generator and the X-ray tube. Although
CPI does not supply this cable, CPI requires the cable to meet the following requirements:
1. The cable must be shielded.
2. The cable must meet 600 VAC-voltage rating.
The following two procedures will guide the connection of the X-ray stator cable for the low-speed starter
and the dual-speed starter.
Connecting the X-ray Tube Stator Cable for Low-speed Starter
The J7 connector is designed for connecting the X-ray tube stator cable for the low-speed starter. It is
located on the HV auxiliary board as shown in Figure 2-5.
CMP200_STATOR
654321
J7
Figure 2-5: the connector of the X-ray tube stator cable for the low-speed starter
The next table shows the pin information of the J7 connector.
FUNCTION
CONNECT TO
SHIFT
J7-6
MAIN
J7-5
COMMON
J7-4
GROUND
J7-3
THERMAL SWITCH (Term 1)
J7-2
THERMAL SWITCH (Term 2)
J7-1
To connect the X-ray tube stator cable for the low-speed starter:
1. Route the X-ray tube stator cable towards the J7 connector on the HV auxiliary board as shown in
Figure 2-5.
THE SHIELD FOR THE STATOR CABLE MUST BE PROPERLY GROUNDED AT BOTH THE
TUBE END AND THE GENERATOR END OF THE CABLE.
2. Connect the shield ground of the stator cable to J7-3 on the HV auxiliary board.
3. Connect the X-ray tube stator cable to J7 on the HV auxiliary board as per the table above.
4. Perform the procedure, Checking the Connection of the X-ray Tube Stator Cable, described in the
following section.
High Voltage Auxiliary Board
Use and disclosure is subject to the restrictions on the title page of this CPI document.
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