Craftsman 919.167812 User manual
Owner’s Manual
Oil Lube Two Stage
Air Compressor
AIR COMPRESSOR
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Rev. 0 4/14/08
2-ENGN004035
Running Horsepower *5.4
Voltage-Single Phase 240V
Minimum Branch Circuit Requirement 30 amps
Fuse Type Time Delay
Air Tank Capacity, Gallons 80 ASME, Vertical
Approximate Cut-in Pressure 140 psig
Approximate Cut-out Pressure 175 psig
SCFM @ 100 psig *13.3
SCFM @ 175 psig *12.8
* Tested per ISO 1217
Refer to Glossary for abbreviations.
If this product fails due to a defect in material or workmanship within one year
from the date of purchase, Sears will at its option repair or replace it free of
charge. Contact Sears at 1-800-4-MY-HOME®to arrange for repair, or return it
to the place of purchase for replacement.
If this product is used for commercial or rental purposes, this warranty applies
for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
................................................2
......................................2
...................................... 3-8
................................................9
...............................................9
ACCESSORIES .............................................9
...............................................10
......................................... 10-12
............................................ 13-15
......................................... 16-19
............................ 19-20
................................................21
.............................. 21-24
REPAIR PARTS ......................................... 26-29
ESPAÑOL.............................................. 30-55
.........................56
......................back cover
3-ENG N004035
This manual contains information that is important for you to know and under-
stand. This information relates to protecting YOUR SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols below. Please read the manual and pay attention to these symbols.
Indicates an immi-
nently hazardous situ-
ation which, if not avoided, will result in
.
Indicates a potentially
hazardous situation
which, if not avoided, result in
Indicates a potentially
hazardous situation
which, if not avoided, result in
Used without the safe-
ty alert symbol indi-
cates a potentially hazardous situation
which, if not avoided, result in
Some
To reduce the risk of injury, read the instruction manual.
• Itisnormalforelectricalcontacts
within the motor and pressure
switch to spark.
•Always operate the compressor
in a well ventilated area free of
combustible materials, gasoline, or
solvent vapors.
• Ifelectricalsparksfromcompressor
come into contact with flammable
vapors, they may ignite, causing fire
or explosion.
• Ifsprayingflammablematerials,locate
compressor at least 20 feet (6.1 m)
away from spray area. An additional
length of air hose may be required.
• Storeflammablematerialsinasecure
location away from compressor.
4-ENGN004035
• Restrictinganyofthecompressor
ventilation openings will cause
serious overheating and could cause
fire.
• Neverplaceobjectsagainstoron
top of compressor.
• Operatecompressorinanopenarea
at least 12" (30.5 cm) away from
any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
• Operatecompressorinaclean,dry
well ventilated area. Do not operate
unit indoors or in any confined area.
Store unit indoors.
• Unattendedoperationofthis
product could result in personal
injury or property damage. To
reduce the risk of fire, do not
allow the compressor to operate
unattended.
• Alwaysremaininattendancewith
the product when it is operating.
• Disconnect electrical supply when
not in use.
• Thecompressedairdirectlyfrom
your compressor is not safe for
breathing. The air stream may
contain carbon monoxide, toxic
vapors, or solid particles from the air
tank. Breathing these contaminant's
can cause serious injury or death.
• Airobtaineddirectlyfromthe
compressor should never be used to
supply air for human consumption.
In order to use air produced by this
compressor for breathing, suitable
filters and in-line safety equipment
must be properly installed. In-line
filters and safety equipment used
in conjunction with the compressor
must be capable of treating air to all
applicable local and federal codes
prior to human consumption.
• Exposuretochemicalsindustcreat-
ed by power sanding, sawing, grind-
ing, drilling, and other construction
activities may be harmful.
• Sprayedmaterialssuchaspaint,
paint solvents, paint remover, insec-
ticides, weed killers, may contain
harmful vapors and poisons.
• Workinanareawithgoodcross
ventilation. Read and follow the safe-
ty instructions provided on the label
or safety data sheets for the materi-
als you are spraying. Always use
certified safety equipment: NIOSH/
OSHA respiratory protection or prop-
erly fitting face mask designed for
use with your specific application.
5-ENG N004035
• and could
result in fire or breathing hazard;
serious injury or death can result. oil
leaks will damage carpet, paint or
other surfaces in vehicles or trailers.
• Always
to protect against damage to vehicle
from leaks. Remove compressor
from vehicle immediately upon
arrival at your destination.
The air tank on your Air Compressor is designed and may be UM coded
(for units with air tanks greater than 6 inch diameter) according to ASME Section
VIII, Div. 1 rules. All pressure vessels should be inspected once every two years.
To find your state pressure vessels inspector, look under the Division of Labor and
Industries in the government section of a phone book.
The following conditions could lead to a weakening of the air tank, and result in a
violent air tank explosion:
• Failuretoproperlydraincondensed
water from air tank, causing rust and
thinning of the steel air tank.
• Drainairtankdailyoraftereachuse.
If air tank develops a leak, replace it
immediately with a new air tank or
replace the entire compressor.
• Modificationsorattemptedrepairsto
the air tank. • Neverdrillinto,weld,ormakeany
modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air tank.
Replace with a new air tank.
• Unauthorizedmodificationstothe
safety valve or any other components
which control air tank pressure.
• Theairtankisdesignedtowithstand
specific operating pressures.
Never make adjustments or parts
substitutions to alter the factory set
operating pressures.
• Excessivevibrationcanweakenthe
air tank of a stationary compressor
and cause an explosion.
• Thecompressormustbeproperly
mounted, see "Anchoring" under
Installation.
• Exceedingthepressureratingof
air tools, spray guns, air operated
accessories, tires, and other
inflatables can cause them to
explode or fly apart, and could result
in serious injury.
• Followtheequipmentmanufacturers
recommendation and never exceed
the maximum allowable pressure
rating of attachments. Never use
compressor to inflate small low
pressure objects such as children’s
toys, footballs, basketballs, etc.
6-ENGN004035
• Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used
properly it may cause electric shock.
• Never operate the compressor
outdoors when it is raining or in wet
conditions.
• Never operate compressor with
protective covers removed or
damaged.
• Repairs attempted by unqualified
personnel can result in serious injury
or death by electrocution.
• Any electrical wiring or repairs
required on this product should be
performed by authorized service
center personnel in accordance with
national and local electrical codes.
• Failure to
provide adequate grounding to this
product could result in serious injury
or death from electrocution. Refer to
"Grounding Instructions" paragraph
in the Installation section.
• Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.
• Thecompressedairstreamcan
cause soft tissue damage to
exposed skin and can propel dirt,
chips, loose particles, and small
objects at high speed, resulting in
property damage or personal injury.
• Alwayswearcertifiedsafety
equipment: ANSI Z87.1 eye
protection (CAN/CSA Z94.3)
with side shields when using the
compressor.
• Neverpointanynozzleorsprayer
toward any part of the body or at
other people or animals.
• Alwaysturnthecompressoroff
and bleed pressure from the air
hose and air tank before attempting
maintenance, attaching tools or
accessories.
7-ENG N004035
• Touchingexposedmetalsuchas
the compressor head, engine head,
engine exhaust or outlet tubes, can
result in serious burns.
• Nevertouchanyexposedmetal
parts on compressor during or
immediately after operation.
Compressor will remain hot for
several minutes after operation.
• Donotreacharoundprotective
shrouds or attempt maintenance
until unit has been allowed to cool.
• Movingpartssuchasthepulley,
flywheel, and belt can cause serious
injury if they come into contact with
you or your clothing.
• Neveroperatethecompressor
with guards or covers which are
damaged or removed.
• Keepyourhair,clothing,andgloves
away from moving parts. Loose
clothes, jewelry, or long hair can be
caught in moving parts.
• Airventsmaycovermovingparts
and should be avoided as well.
• Attemptingtooperatecompressor
with damaged or missing parts or
attempting to repair compressor
with protective shrouds removed
can expose you to moving parts and
can result in serious injury.
• Anyrepairsrequiredonthisproduct
should be performed by authorized
service center personnel.
8-ENGN004035
• Unsafeoperationofyourair
compressor could lead to serious
injury or death to you or others.
• Reviewandunderstandall
instructions and warnings in this
manual.
• Becomefamiliarwiththeoperation
and controls of the air compressor.
• Keepoperatingareaclearofall
persons, pets, and obstacles.
• Keepchildrenawayfromtheair
compressor at all times.
• Donotoperatetheproductwhen
fatigued or under the influence of
alcohol or drugs. Stay alert at all
times.
• Neverdefeatthesafetyfeaturesof
this product.
• Equipareaofoperationwithafire
extinguisher.
• Donotoperatemachinewithmissing,
broken, or unauthorized parts.
• Seriousinjurycanresultfrom
attempting to lift too heavy an
object.
• Thecompressoristooheavyto
be lifted by one person. Obtain
assistance from others before lifting.
• Undersomeconditionsandduration
of use, noise from this product may
contribute to hearing loss.
• Alwayswearcertifiedsafetyequipment:
ANSI S12.6 (S3.19) hearing protection.
9-ENG N004035
Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
Standard cubic feet per min-
ute; a unit of measure of air delivery.
Pounds per square inch gauge;
a unit of measure of pressure.
Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Whilethemotoris
off, air tank pressure drops as you
continuetouseyouraccessory.When
the tank pressure drops to a certain
low level the motor will restart auto-
matically. The low pressure at which
the motor automatically restarts is
called "cut-in" pressure.
Whenanair
compressor is turned on and begins
to run, air pressure in the air tank
begins to build. It builds to a certain
high pressure before the motor auto-
matically shuts off - protecting your
air tank from pressure higher than its
capacity. The high pressure at which
the motor shuts off is called "cut-out"
pressure.
Circuit carrying elec-
tricity from electrical panel to outlet.
Place a lock on
the line power switch so no one else
can turn on the power.
This air compressor pump is capable
of running continuously. However, to
prolong the life of your air compressor,
it is recommended that a 50%-75%
average duty cycle be maintained; that
is, the air compressor pump should
not run more than 30-45 minutes in
any given hour.
ACCESSORIES
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
• InLineFilter
• TireAirChuck
• QuickConnectorSets(various
sizes)
• AirPressureRegulators
• OilFogLubricators
• AirHose:1/4",3/8"or1/2"I.D.in
various lengths
Refer to the selection chart located on
the unit to select the tools this unit is
capable of powering.
10-ENGN004035
The air compressor MUST be bolted to
a solid, level surface.
Hardware needed:
4 - Concrete anchors
(not supplied)
4 - 3/8" Lag screw to fit concrete
anchors
(not supplied)
4- 5/8"Washer(supplied)
shims (if needed)
1. Place the air compressor on a
solid, level surface.
2. Mark the surface using the holes
in the air compressor feet as a
template.
3. Drill holes in the surface for the
concrete anchors. Install concrete
anchors.
4. Line-up holes in surface with holes
in air compressor feet.
5. Place the (4) washers (supplied)
between the floor and air com-
pressor feet. If needed, solid
shims may be placed between the
washers and floor to evenly dis-
tribute weight on all four feet. See
next figure.
1 - Air Compressor
1 - Parts bag containing:
1 - Owner’s Manual
4- 5/8"Washers
1 - Conduit Connector
1 - 9/16" socket or open end wrench
1 - Electric drill
1. Remove all packaging.
• Locatetheaircompressorina
clean, dry, and well ventilated
area.
• Locatedtheaircompressorat
least 12" (30.5 cm) away from
the wall or other obstructions
that will interfere with the flow
of air.
• Locatetheaircompressoras
close to the main power supply
as possible to avoid using long
lengths of electrical wiring.
Long lengths of electri-
cal wiring could cause power
loss to the motor.
• Theairfiltermustbekeptclear
of obstructions which could
reduce air flow to the air com-
pressor.
It may be necessary
to brace or support
one side of the outfit when removing
the pallet because the air compressor
will have a tendency to tip.
2. Remove and discard the (4)
screws and washers holding the
compressor to the pallet.
3. Withthehelpofanotherperson
carefully remove air compressor
from pallet and place on a level
surface.
This compressor was
shipped with oil in
the pump crankcase. Check oil before
operating air compressor, see Check
Oil under Maintenance.
11-ENG N004035
6. Place the (4) 3/8" lag screws
through the air compressor feet,
washers, shims, and into the
anchors.
7. Torque 3/8" lag screws to
7 - 10 ft. lbs.
Improper electrical
installation of this
product may void its warranty and
your fire insurance. Have circuit wiring
performed by qualified personnel
such as a licensed electricians who
is familiar with the current national
electrical code and any prevailing local
electrical codes.
A qualified electrician needs to knows
the following before wiring:
1. The amperage rating of the electri-
cal box should be adequate. Refer
to the Specification Chart for this
information.
2. The supply line should have the
same electrical characteristics
(voltage, cycle, phase) as the
motor. Refer to the motor name-
plate, on side of motor, for this
information.
The wiring must be the same
as the motor nameplate voltage plus
or minus 10%. Refer to local codes for
recommended wire sizes, correct wire
size, and maximum wire run; undersize
wire causes high amp draw and over-
heating to the motor.
This product should be connected to
a metallic, permanent wiring system,
of an equipment-grounding terminal
or lead on the product.
Refer to the specification chart for the
voltage and minimum branch circuit
requirements.
The next figure represents a typical
air distribution system. The following
are tips to remember when setting up
the air compressor’s air distribution
system.
•Use pipe that is the same size as
the air tank outlet. Piping that is
too small will restrict the flow of
air.
•If piping is over 100 feet (30.5 m)
long, use the next larger size.
•Bury underground lines below
the frost line and avoid pockets
where condensation can gather
and freeze. Apply pressure before
underground lines are covered to
make sure all pipe joints are free
of leaks.
•A flexible coupling is recommend-
ed to be installed between the air
discharge outlet and main air dis-
tribution line to allow for vibration.
•A separate regulator is recom-
mended to control the air pres-
sure. Air pressure from the tank
is usually to high for individual air
driven tools.
12-ENGN004035
DRAIN
TRAP
DRAIN
TRAPS
DRAIN
LEGS
MOISTURE
SEPARATOR
AND TRAP
DIRT
LEG
DIRT
LEG
LUBRICATOR
REGULATOR
FILTER
AIR DISCHARGE
VALVE/ GLOBE VA LV E
LUBRICATOR
MAIN DISTRIBUTION AIR LINES
Slope pipe in direction of air flow.
Water condensate flows along
bottom of pipe to drain legs,
preventing it from entering feeder
lines.
REGULATOR
FLEXIBLE
COUPLING
DRAIN COCK
VALV E
TYPICAL COMPRESSED
AIR DISTRIBUTION SYSTEM
AIR FLOW AIR FLOW
FEEDER LINES SLOPE
WITH AIR FLOW
AIR USAGE
LINES
AIR
COMPRESSOR
13-ENG N004035
Become familiar with these controls
before operating the unit.
: Turn this
switch "On/Auto(I)" to provide auto-
matic power to the pressure switch and
"Off(O)" to remove power at the end of
each use.
The pressure switch
automatically starts the motor when
the air tank pressure drops below the
factory set "cut-in" pressure. It stops
the motor when the air tank pressure
reaches the factory set "cut-out" pres-
sure.
If the pressure switch
does not shut off the air compressor
at its "cut-out" pressure setting, the
safety valve will protect against high
pressure by "popping out" at its fac-
tory set pressure (slightly higher than
the pressure switch "cut-out" setting).
The tank
pressure gauge indicates the reserve
air pressure in the tank.
READTHISOWNER’SMANUALANDSAFETYRULESBEFOREOPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future ref-
erence.
Opens and closes air
discharge valve. Turn knob counter-
clockwise to open and clockwise to
close.
: An air pressure regulator or a
separate air transformer which com-
bines the functions of air regulation
and/or moisture and dirt removal is
recommended for most applications.
: This
compressor contains an advanced
design cooling system. At the heart of
this cooling system is an engineered
fan. It is perfectly normal for this fan to
blow air through the vent holes in large
amounts. You know that the cooling
system is working when air is being
expelled.
Compresses air into the air tank.
Workingairisnotavailableuntilthe
compressor has raised the air tank
pressure above that required at the air
outlet.
14-ENGN004035
The drain valve is located
at the base of the air tank and is used
to drain condensation at the end of
each use.
Whentheaircompres-
sor is operating, the check valve is
"open", allowing compressed air to
entertheairtank.Whentheaircom-
pressor reaches "cut-out" pressure,
the check valve "closes", allowing air
pressure to remain inside the air tank.
The pres-
sure release valve located on the side
of the pressure switch, is designed to
automatically release compressed air
from the compressor head and the
outlet tube when the air compressor
reaches "cut-out" pressure or is shut
off. The pressure release valve allows
themotortorestartfreely.Whenthe
motor stops running, air will be heard
escaping from this valve for a few sec-
onds. No air should be heard leaking
when the motor is running or after the
unit reaches "cut-out" pressure.
Pressure
Release
This
motor has a manual thermal overload
protector. If the motor overheats for
any reason, the overload protector
will shut off the motor. The motor
must be allowed to cool down before
restarting.
To restart:
1. Place the On/
Reset
Button
Auto/Off
lever in the
"Off" posi-
tion.
2. Allow the
motor to
cool.
3. Depress the
red reset button on the motor.
4. Place the On/Auto/Off lever in the
"On/Auto" postion to restart the
motor.
This
filter is designed to clean air com-
ing into the pump. This filter must
always be clean and ventilation
openings free from obstructions. See
"Maintenance".
1. Set the On/Auto/Off lever to "Off".
Risk of Property
Damage. Serious
damage may result if the following
break-in instructions are not
closely followed.
This procedure is required the
air compressor is put into service and
when the check valve or a complete
compressor pump has been replaced.
1. Make sure the On/Auto/Off lever
is in the "Off" position.
2. Check oil level in pump. See "Oil"
paragraph in the Maintenance
section for instructions.
3.
Recheck all wiring. Make sure
wires are secure at all terminals
connections. Make sure all con-
tacts move freely and are not
obstructed.
15-ENG N00403515-ENG
4. Open the globe valve fully to per-
mit air to escape and prevent air
pressure build up in the air tank
during the break-in period.
5. Move the On/Auto/Off lever to
"On/Auto" position. The compres-
sor will start.
6. Run the compressor for 20 min-
utes. Make sure the globe valve
is open and there is minimal air
pressure build-up in tank.
7. Check all air line fittings and con-
nections/piping for air leaks by
applying a soap solution. Correct
if necessary. Minor leaks
can cause the air compressor to
overwork, resulting in premature
breakdown or inadequate perfor-
mance.
8. Check for excessive vibration.
Readjust or shim air compressor
feet, if necessary.
9. After 20 minutes, close the globe
valve. The air receiver will fill to
"cut-out" pressure and the motor
will stop.
1. Place On/Auto/Off lever to "Off".
2. Close the globe valve.
3. Attach hose and accessories.
A regulator MUST be installed
when using accessories rated at less
than 175 psi.
The hose or accessory will
require a quick connect plug if the air
outlet is equipped with a quick con-
nect socket.
d
the maximum pressure rating.
1. Turn the On/Auto/Off lever to "On/
Auto" and allow tank pressure to
build. Motor will stop when tank
pressure reaches "cut-out" pres-
sure.
2. Whenthetankpressurereaches
"cut-out" pressure open the globe
valve.
Whenusingregula-
tor and other accessories refer to the
manufacturers instructions.
The compressor is ready for use.
16-ENGN004035
Before
each
use
Daily
or
after
each
use
Every
8
hours
Every
40
hours
Every
100
hours
Every
160
hours
Yearly
Check Safety Valve X
Drain Tank X
Oil Leaks X
Check Pump Oil X
Change Pump Oil X
Unusual Noise and/or
Vibration X
Air Filter X1
Drive Belt-Condition X
Motor Pulley/Flywheel
alignment X
Air compressor pump
intake and exhaust
valves
X
Inspect air lines and
fittings for leaks X
Head Bolts - Check the torques of the head bolts after the first five hours of operation.
1- more frequent in dusty or humid conditions
To ensure efficient operation and lon-
ger life of the air compressor, a routine
maintenance schedule should be pre-
pared and followed. The above routine
maintenance schedule is geared to an
air compressor in a normal working
environment operating on a daily basis.
If necessary, the schedule should be
modified to suit the conditions under
which your air compressor is used.
The modifications will depend upon
the hours of operation and the work-
ing environment. Compressors in an
extremely dirty and/or hostile environ-
ment will require a greater frequency of
all maintenance checks.
See Operation section for the
location of controls.
1. Before starting compressor, pull
the ring on the safety valve to
make sure that the safety valve
operates freely. If the valve
is stuck or does not operate
smoothly, it must be replaced
with the same type of valve.
17-ENG N004035
Operation of the air compres-
sor will cause condensation to build up
in the air tank. Always drain tank on a
washable surface or in a suitable con-
tainer to prevent damaging or staining
surfaces.
1. Set the On/Auto/Off lever to "Off".
2. Close the globe valve.
3. Remove the air tool or accessory.
4. Open the globe valve and allow
the air to slowly bleed from the air
tank until tank pressure is approxi-
mately 20 psi.
5. Close the globe valve.
6. Drain water from air tank by open-
ing drain valve on bottom of tank.
Risk of Property
Damage. Drain water
from air tank may contain oil and rust
which can cause stains.
7. After the water has been drained,
close the drain valve. The air com-
pressor can now be stored.
If drain valve is plugged,
release all air pressure. The valve can
then be removed, cleaned, then rein-
stalled.
OIL
Use air compressor
oil only. Multi-weight
automotiveengineoilslike10W30
should not be use in air compressors.
They leave carbon deposits on
critical components, thus reducing
performance and compressor life.
Use30Wcompressoroilora
heavydutySAE30W,non-detergent,
SF grade or better oil DO NOT use
multi-weight automotive engine oils,
they will reduce compressor life. Under
extreme winter condition use SAE-10
weight oil.
Crankcase oil capacity is
approximately 48 fluid ounces (1.4 L).
1. The oil level should be to the
middle of the sight glass (C).
2. If needed remove oil fill plug (A)
and slowly add oil until it reaches
the middle of the sight glass.
C
B
A
1. Remove the oil fill plug (A).
2. Remove the oil drain plug (B) and
drain oil into a suitable container.
3. Replace the oil drain plug (B) and
tighten securely.
4. Slowly add compressor oil until
the oil level is in the middle of the
sightglass (C). Whenfilling
the crankcase, the oil flows very
slowly into the pump. If the oil is
added too quickly, it will overflow
and appear to be full.
Risk of Unsafe
Operation. Overfilling
with oil will cause premature
compressor failure. Do not overfill.
5. Replace oil fill plug (A) and tighten
securely.
18-ENGN004035
Keeptheairfilter
clean at all times. Do
not operate the air compressor with
the air filter removed.
A dirty air filter will not allow the com-
pressor to operate at full capacity.
Keeptheairfiltercleanatalltimes.
1. Remove air filter.
2. Remove the air filter cover.
3. Remove the air filter from filter
cover.
Do not operate the com-
pressor with the air filter removed.
4. Place new air filter into filter cover.
Refer to the Repair Parts for the
correct part number.
5. Replace air filter cover and reas-
semble air filter to pump.
1. Turn air compressor off, lock out
the power supply, and relieve all
air pressure from the air tank.
2. Remove the belt guard.
3. Mark pump position on saddle.
4. Loosen the motor mounting
screws and slide the motor
toward the air compressor.
5. Remove the belt and replace with
a new one.
6. See the "Adjust Belt Tension"
before tightening motor mounting
screws.
1. Slide motor into original position,
line the motor up with the mark
made earlier on saddle.
2. Tighten two outside motor mount-
ing screws enough to hold the
motor in place for checking pulley
and flywheel alignment.
3. The belt should deflect 3/16"
(4.8 mm) at midway between the
pulley and the flywheel when a
5-10 pound weight is applied at
the midway point.
3. Whenproperbelttensionis
achieved, tighten all four motor
mounting screws. See Parts list
for torque specifications.
Once the engine pulley has
been moved from its factory set loca-
tion, the grooves of the flywheel and
pulley must be aligned to within 1/16"
(1.6 mm) to prevent excessive belt
wear. Verify the alignment by perform-
ing the following Pulley and Flywheel
- Alignment.
19-ENG N004035
6. Tighten the motor drive pulley
set screw. See Parts manual for
torque specifications.
7. Visually inspect the motor drive
pulley to verify that it is perpen-
dicular to the drive motor shaft.
Points B1 and B2 of Figure
should appear to be equal. If
they are not, loosen the setscrew
of the motor drive pulley and
equalize B1 and B2, using care
not to disturb the belt alignment
performed in step 2.
8. Retighten the motor drive pulley
setscrew. See Parts manual for
torque specifications.
9. Reinstall belt guard.
Once a year have a Trained Service
Technician check the air compressor
pump intake and exhaust valves.
1. Turn air compressor off, lock out
the power supply, and relieve all
air pressure from the air tank.
2. Apply a soap solution to all air line
fittings and connections/piping.
3. Correct any leaks found.
Even minor leaks can
cause the air compressor to overwork,
resulting in premature breakdown or
inadequate performance.
The air compressor pump head bolts
should be kept properly torqued.
Check the torques of the head bolts
after the first five hours of operation.
Retighten if necessary. See Parts List
for torque specifications.
Once the motor pulley has
been moved from its factory set loca-
tion, the grooves of the flywheel and
pulley must be aligned to within 1/16"
(1.6 mm) to prevent excessive belt
wear.
The air compressor flywheel and
motor pulley must be in-line (in the
same plane) within 1/16" (1.6 mm) to
assure belt retention within flywheel
belt grooves. To check alignment, per-
form the following steps:
1. Turn air compressor off, lock out
the power supply, and relieve all
air pressure from the air tank.
2. Remove belt guard.
3. Place a straightedge against the
outside of the flywheel and the
motor drive pulley.
4. Measure the distance between
the edge of the belt and the
straightedge at points A1 and A2
in figure. The difference between
measurements should be no more
than 1/16" (1.6 mm).
5. If the difference is greater than
1/16" (1.6 mm) loosen the set
screw holding the motor drive
pulley to the shaft and adjust the
pulley’s position on the shaft until
the A1 and A2 measurements
are within 1/16" (1.6 mm) of each
other.
20-ENGN004035
ALL MAINTENANCE AND REPAIR
OPERATIONS NOT LISTED MUST BE
PERFORMED BY TRAINED SERVICE
TECHNICIAN.
VALVE
1. Release all air pressure from air
tank. See "To Drain Tank" in the
Maintenance section.
2. Turn air compressor off, lock out
the power supply, and relieve all
air pressure from the air tank.
3. Using an adjustable wrench loos-
en outlet tube nut at air tank and
pump. Carefully move outlet tube
away from check valve.
4. Using an adjustable wrench
loosen pressure relief tube nut
at air tank and pressure switch.
Carefully move pressure relief tube
away from check valve.
5. Unscrew the check valve (turn
counterclockwise) using a 7/8"
open end wrench. the ori-
entation for reassembly.
6. Using a screwdriver, carefully
push the valve disc up and down.
The valve disc should
move freely up and down on a
spring which holds the valve disc
in the closed position, if not the
check valve needs to be cleaned
or replaced.
In open
position
7. Clean or replace the check valve.
A solvent, such as paint or varnish
remover can be used to clean the
check valve.
8. Apply sealant to the check valve
threads. Reinstall the check valve
(turn clockwise).
9. Replace the pressure release tube.
Tighten nuts.
10. Replace the outlet tube and tight-
en nuts.
11. Perform the Break-in Procedure.
See "Break-in Procedure" in the
Operation section.
Disassembly or service of the air
compressor beyond what is covered
in this manual is not recommended.
If additional service is required, con-
tactyournearestAuthorizedWarranty
Service Center.
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