Craftsman 919.184193 User manual

N036596
Owner's Manual
Oil Lube
Single Stage
Vertical Stationary
AiR COMPRESSOR
=Safety Guidelines
=Assembly
= Operation
=Maintenance
=Troubleshooting
= Repair Parts
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
N036596 Rev. 0 10/01/09

WARRANTY ................................................ 2
SPECiFiCATiON CHART ..................................... 2
SAFETY GUiDELiNES- DEFiNiTiONS ........................... 3
iMPORTANT SAFETY iNSTRUCTiONS ........................ 3-8
GLOSSARY ................................................ 9
DUTY CYCLE .............................................. 9
ACCESSORIES ............................................. 9
ASSEMBLY ............................................... 10
iNSTALLATiON ......................................... 10-12
OPERATION ........................................... 13-15
MAINTENANCE ......................................... 16-19
SERVICE AND ADJUSTMENTS ............................... 20
STORAGE ................................................ 21
TROUBLESHOOTING GUIDE ............................. 21-24
REPAIR PARTS ......................................... 25-29
ESPANOL .............................................. 30-53
NOTES/NOTAS ............................................ 54
REPAIR PROTECTION AGREEMENTS ......................... 55
HOW TO ORDER REPAIR PARTS ...................... back cover
CRAFTSMAN FULL WARRANTY
If this Craftsman product fails due to a defect in material or workmanship within
one year from the date of purchase, call 1-800-4-MY-HOME to arrange for free
repair (or replacement if repair proves impossible).
This warranty applies for only 90 days from the date of purchase if this product
is ever used for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Model No.
Running Horsepower
Voltage-Single Phase
Minimum Branch Circuit Requirement
Fuse Type
Air Tank Capacity
Approximate Cut-in Pressure
Approximate Cut-out Pressure
SCFM @ 40 psig
SCFM @ 90 psig
919.184193
3.0*
240V
15 amps
Time Delay
60 Gallons (227 liters)
120 psig
150 psig
12.2
10.1
* Tested per ISO 1217
Refer to Glossary for abbreviations. 2-ENG

This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the symbols below. Please read the manual and pay
attention to these symbols.
_ Indicates an
imminently hazardous
situation which, if not avoided, will
result indeath or serious injury.
_ ndicates a potentially
hazardous situation
which, if not avoided, could result in
death or serious injury.
_ ndicates a potentially
hazardous situation
which, if not avoided, may result in
minor or moderate injury.
_Indicates a practice not
related to personal
injury which, if not avoided, may result
in property damage.
This product contains chemicals known to the State of
California to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
Some dust contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm such
as asbestos and lead in lead based paint.
To reduce the risk of injury, read the instruction manual. __._
SAVE THESE INSTRUCTIONS
I_ _RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN
• It is normal for electrical contacts
within the motor and pressure switch
to spark.
• •
If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire
or explosion.
HOW TO PREVENT IT
Always operate the compressor
in awell ventilated area free of
combustible materials, gasoline, or
solvent vapors.
If spraying flammable materials, locate
compressor at least 20 feet (6.1 m)
away from spray area. An additional
length of air hose may be required.
Store flammable materials in a secure
location away from compressor.
3-ENG

Restricting any of the compressor
ventilation openings will cause
serious overheating and could cause
fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk
of fire, do not allow the compressor
to operate unattended.
• Never place objects against or on
top of compressor.
Operate compressor in an open area
at least 12" (30.5 cm) away from any
wall or obstruction that would restrict
the flow of fresh air to the ventilation
openings.
Operate compressor in a clean, dry
well ventilated area. Do not operate
unit indoors or in any confined area.
Store unit indoors.
Always remain in attendance with the
product when it is operating.
Disconnect electrical supply when
not in use.
__ RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN
The compressed air directly from
your compressor is not safe for
breathing. The air stream may
contain carbon monoxide, toxic
vapors, or solid particles from the
air tank. Breathing these contami-
nants can cause serious injury or
death.
Exposure to chemicals in dust cre-
ated by power sanding, sawing,
grinding, drilling, and other con-
struction activities may be harmful.
Sprayed materials such as paint,
paint solvents, paint remover,
insecticides, weed killers, may
contain harmful vapors and poi-
sons.
HOW TO PREVENT IT
Never use air obtained directly
from the compressor to supply air
for human consumption. The com-
pressor is not equipped with suit-
able filters and in-line safety equip-
ment for human consumption.
Work in an area with good cross
ventilation. Read and follow the
safety instructions provided on the
label or safety data sheets for the
materials you are spraying. Always
use certified safety equipment:
NIOSH/OSHA respiratory protec-
tion or properly fitting face mask
designed for use with your specific
application.
4-ENG

I__ RISK OF BURSTING
Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission
published Release # 02-108 concerning air compressor tank safety:
Air compressor receiver tanks do not have an infinite life. Tank life is dependent
upon several factors, some of which include operating conditions, ambient con-
ditions, proper installations, field modifications, and the level of maintenance.
The exact effect of these factors on air receiver life is difficult to predict.
If proper maintenance procedures are not followed, internal corrosion to the
inner wall of the air receiver tank can cause the air tank to unexpectedly rupture
allowing pressurized air to suddenly and forcefully escape, posing risk of injury to
consumers.
Your compressor air tank must be removed from service by the end of the year
shown on your tank warning label.
The following conditions could lead to a weakening of the air tank, and result in a
violent air tank explosion:
WHAT CAN HAPPEN HOW TO PREVENT iT
• Failure to properly drain condensed • Drain air tank daily or after each use.
water from air tank, causing rust and If air tank develops a leak, replace it
thinning of the steel air tank. immediately with a new air tank or
replace the entire compressor.
Modifications or attempted repairs to • Never drill into, weld, or make any
the air tank. modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air tank.
Replace with a new air tank.
Unauthorized modifications to the • The air tank is designed to withstand
safety valve or any other components specific operating pressures.
which control air tank pressure. Never make adjustments or parts
substitutions to alter the factory set
operating pressures.
Excessive vibration can weaken the • The compressor must be properly
air tank of a stationary compressor mounted, see Anchoring under
and cause an explosion, installation.
Attachments & accessories:
Exceeding the pressure rating of
air tools, spray guns, air operated
accessories, tires, and other
inflatables can cause them to
explode or fly apart, and could result
in serious injury.
Follow the equipment manufacturers
recommendation and never exceed
the maximum allowable pressure
rating of attachments. Never use
compressor to inflate small low
pressure objects such as children's
toys, footballs, basketballs, etc.
5-ENG

Tires:
• Over inflation of tires could result in • Use a tire pressure gauge to check
serious injury and property damage, the tires pressure before each use
and while inflating tires; see the tire
sidewall for the correct tire pressure.
NOTE: Air tanks, compressors and
similar equipment used to inflate tires
can fill small tires very rapidly. Adjust
}ressure regulator on air supply to
no more than the rating of the tire
}ressure. Add air in small increments
and frequently use the tire gauge to
}revent over inflation.
_I__ RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN
Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used
properly it may cause electric shock.
Repairs attempted by unqualified
personnel can result in serious injury
or death by electrocution.
Electrical Grounding: Failure to
provide adequate grounding to this
product could result in serious injury
or death from electrocution. Refer to
Grounding Instructions paragraph
in the Installation section.
HOW TO PREVENT iT
Never operate the compressor
outdoors when it is raining or in wet
conditions.
Never operate compressor with
protective covers removed or
damaged.
Any electrical wiring or repairs
required on this product should be
performed by authorized service
center personnel in accordance with
national and local electrical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.
[_ I__ RiSK OF SERIOUS iNJURY OR PROPERTY DAMAGE
WHEN TRANSPORTING COMPRESSOR
WHAT CAN HAPPEN
Oil can leak or spill and could
result in fire or breathing hazard;
serious injury or death can result, oil
leaks will damage carpet, paint or
other surfaces in vehicles or trailers.
HOW TO PREVENT iT
Always place compressor on a
protective mat when transporting
to protect against damage to vehicle
from leaks. Remove compressor
from vehicle immediately upon arrival
at your destination.
6-ENG

_I__ RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN
The compressed air stream can
cause soft tissue damage to
exposed skin and can propel dirt,
chips, loose particles, and small
objects at high speed, resulting in
property damage or personal injury.
RiSKOFHOTSURFACES
HOW TO PREVENT iT
• Always wear certified safety
equipment: ANSI Z87.1 eye
protection (CAN/CSA Z94.3)
with side shields when using the
com pressor.
• Never point any nozzle or sprayer
toward any part of the body or at
other people or animals.
• Always turn the compressor off
and bleed pressure from the air
hose and air tank before attempting
maintenance, attaching tools or
accessories.
WHAT CAN HAPPEN
Touching exposed metal such as
the compressor head, engine head,
engine exhaust or outlet tubes, can
result in serious burns.
WHAT CAN HAPPEN
Moving parts such as the pulley,
flywheel, and belt can cause serious
injury if they come into contact with
you or your clothing.
Attempting to operate compressor
with damaged or missing parts or
attempting to repair compressor with
protective shrouds removed can
expose you to moving parts and can
result in serious in'urv.
HOW TO PREVENT IT
Never touch any exposed metal
parts on compressor during or
immediately after operation.
Compressor will remain hot for
several minutes after operation.
Do not reach around protective
shrouds or attempt maintenance
until unit has been allowed to cool.
o
o
MOVING PARTS
HOW TO PREVENT iT
Never operate the compressor with
guards or covers which are damaged
or removed.
Keep your hair, clothing, and gloves
away from moving parts. Loose
clothes, jewelry, or long hair can be
caught in moving parts.
Air vents may cover moving parts
and should be avoided as well.
Any repairs required on this product
should be performed by authorized
service center personnel.
7-ENG

_I__ RiSK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOW TO PREVENT iT
= Unsafe operation of your air = Review and understand all instructions
compressor could lead to serious and warnings in this manual.
injury or death to you or others. • Become familiar with the operation
and controls of the air compressor.
Keep operating area clear of all
persons, pets, and obstacles.
Keep children away from the air
compressor at all times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all
times.
Never defeat the safety features of
this product.
Equip area of operation with a fire
extinguisher.
Do not operate machine with missing,
broken, or unauthorized parts.
__ RISK OF INJURY FROM LIFTING
• WHAT CAN HAPPEN • HOW TO PREVENT IT
Serious injury can result from The compressor is too heavy to
attempting to lift too heavy an I be lifted by one person. Obtain
II DI RiSKFROMNOISE
WHAT CAN HAPPEN ,, HOW TO PREVENT IT
= Undersome conditions and duration Always wearcertified safety equipment:
of use, noisefrom this product may ANSI $12.6 ($3.19) hearingprotection.
contribute to hearinq loss.
SAVE THESE INSTRUCTIONS
8-ENG

Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per min-
ute; a unit of measure of air delivery.
PSIG: Pounds per square inch gauge;
a unit of measure of pressure.
Code Certification: Products that
bear one or more of the following
marks: UL_*, CUL, ETL_*_*,CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Standards for
Safety.
*UL_ is a registered trademark of
Underwriters Laboratories and ETL_
is a registered trademark of Electrical
Testing Laboratories.
Cut-In Pressure: While the motor is
off, air tank pressure drops as you
continue to use your accessory. When
the tank pressure drops to a certain
low level the motor will restart auto-
matically. The low pressure at which
the motor automatically restarts is
called "cut-in" pressure.
Cut-Out Pressure: When an air
compressor is turned on and begins
to run, air pressure in the air tank
begins to build. It builds to a certain
high pressure before the motor auto-
matically shuts off - protecting your
air tank from pressure higher than its
capacity. The high pressure at which
the motor shuts off is called "cut-out"
pressure.
Branch Circuit: Circuit carrying elec-
tricity from electrical panel to outlet.
To Lock Out Power: Place a lock on
the line power switch so no one else
can turn on the power.
This air compressor pump is capable average duty cycle be maintained; that
of running continuously. However, to is, the air compressor pump should
prolong the life of your air compressor, not run more than 30-45 minutes in
it is recommended that a 50%-75% any given hour.
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
Accessories
•In Line Filter
Tire Air Chuck
Quick Connector Sets (various
sizes)
Air Pressure Regulators
Oil Fog Lubricators
Air Hose: 1/4" (6.4 mm), 3/8"
(9.5 mm) or 1/2" (12.7 mm) I.D. in
various lengths
Refer to the selection chart located on
the unit to select the tools this unit is
capable of powering.
E__ The use of any
-- other accessory
not recommended for use with
this tool could be hazardous. Use
only accessories rated equal to
or higher than the rating of the air
compressor.
9-ENG

Tools Required for Assembly
1 - 9/16" socket or open end wrench
1 - Electric drill
Unpacking
1. Remove all packaging.
lt may be necessary
to brace or support
one side of the outfit when removing
the pallet because the air compressor
will have a tendency to tip.
2. Remove and discard the screws
and washers holding the com-
pressor to the pallet.
3. With the help of another person
carefully remove air compressor
from pallet and place on a level
surface.
_Risk of property dam-
age. This compres-
sor was shipped with oil in the pump
crankcase. Check oil before operating
air compressor, see Check Oil under
Maintenance.
HOW TO SET UP YOUR UNiT The air compressor MUST be bolted
Location of the Air Compressor
• Locate the air compressor in a
clean, dry, and well ventilated
area.
Located the air compressor at
least 12" (30.5 cm) away from
the wall or other obstructions
that will interfere with the flow
of air.
Locate the air compressor as
close to the main power supply
as possible to avoid using long
lengths of electrical wiring.
NOTE: Long lengths of electri-
cal wiring could cause power
loss to the motor.
The air filter must be kept clear
of obstructions which could
reduce air flow to the air com-
pressor.
Anchoring of the Air Compressor
_Risk of Bursting.
__ Excessive
Vibration can weaken the air tank
and cause an explosion. The
compressor must be properly
mounted.
to a level, solid concrete surface. Use
3/8" lag screws, washers and concrete
anchors. If help is needed anchoring
the air compressor consult a licensed
contractor.
1. Place the air compressor on a
level, solid concrete surface.
Make sure the concrete is in
good condition with no cracks or
damage.
2. Mark the surface using the holes
in the air compressor feet as a
template.
3. Drill holes in the surface for the
concrete anchors. Install concrete
anchors.
4. Line-up holes in surface with holes
in air compressor feet.
5. Place the washers (supplied)
between the floor and air
compressor feet, see figure. If
needed use shims to level the unit.
...........l 3/8" Lag
..... i Screw .
Washer ! _ (not supplied)
(supplied) i....[_ ...................J
sh_Surface Line
Washer (not Concrete Anchor
supplied) (not supplied)
10-ENG