Craftsman 919.152360 User manual

Owner's Manual
iCRHFTSMRN'i
120V
INFLATOR
Model No.
919.152360
•Safety Guidelines
•Assembly
•Operation
•Maintenance
•Troubleshooting
•Repair Parts
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D30502 Rev. 0 10/7/03

WARRANTY ................................................ 2
SPECIFICATION CHART ..................................... 3
SAFETY GUIDELINES-DEFINITIONS ........................... 3
IMPORTANT SAFETY INSTRUCTIONS ........................ 3-8
GLOSSARY ................................................ 8
ACCESSORIES ............................................. 8
ASSEMBLY ................................................ 9
INSTALLATION ........................................... 9-10
OPERATION ............................................ 11-14
MAINTENANCE ............................................ 14
STORAGE ................................................ 14
TROUBLESHOOTING GUIDE ................................ 15
REPAIR PARTS ............................................ 16
ESPAI_IOL .............................................. 17-30
HOW TO ORDER REPAIR PARTS ...................... back cover
FULL ONE YEAR WARRANTY AIR COMPRESSOR
If this CRAFTSMAN Air Compressor fails due to a defect in material or
workmanship within one year from the date of purchase, Sears will at its
option repair or replace it free of charge. Contact your nearest Sears Service
Center (1-800-4-MY-HOME ®)to arrange for repair, or return the Air
Compressor to the place of purchase for replacement.
If this Air Compressor is used for commercial or rental purposes, this warrant
applies for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
D30502 2-ENG

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Model No. 919-152360
Bore 1.875
Stroke 1.25
Voltage/Hertz/Phase 120/60/1
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
SCFM@ 30 psig 2.5
Maximum Pressure 125 PSI
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This manual contains information that is important for you to know and understand. This information
re_ates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you
recognize this information_ we use the symbols below. Please read the manual and pay attention to
these sections.
_lndicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious injurv.
_'_lndicates a potentially
hazardous situation
which, if not avoided, could result in
death or serious injury.
_T_'_lndicates a potentially
hazardous situation
which, if not avoided, _ result in
minor or moderate injury.
_Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in #rooertv damaae.
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SAVE THESE INSTRUCTIONS
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULTIN
SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGSAND OPERATINGINSTRUCTIONSBEFOREUSING THIS EQUIPMENT,
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known (to the State of California) to
cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:
•lead from lead-based paints
•crystalline silica from bricks and cement and other masonry products
•arsenic and chromium from chemicalty4reated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, a_ways wear MSHA/NIOSH approved, properly lifting face mask or respirator when using
such tools.
When using air tools, basic safety precautions should e3ways be feIIowed to reduce the risk of
personal injury.
3* ENG D30502

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Save these instructions
Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
,l:1"l'J "-In
WARNING: Risk of explosion or fire
What Could Happen How To Prevent It
It is normal for electrical contacts Always operate the inflator in a well
within the motor to spark, ventilated area free of combustible
materials, gasoline, or solvent vapors.
If electrical sparks from inflator come Store flammable materials in a secure
into contact with flammable vapors, location away from inflator.
they may ignite, causing fire or
explosion.
Restricting any of the inflator ventilation
openings will cause serious overheating
and could cause fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk of
fire, do not allow the inflator to operate
unattended.
Never place objects against or on top
of inflator. Operate inflator in an open
area at least 12 inches away from any
wall or obstruction that would restrict the
flow of fresh air to the ventilation
openings.
Operate inflator in a clean, dry well
ventilated area. Do not operate unit in
any confined area.
Always remain in attendance with the
)roduct when it is operating.
Always disconnect electrical power by
moving on/off switch to the off position
and unplug the power cord.
D30502 4* ENG

WARNING: Risk of Bursting
What Could Happen
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air
operated accessories, tires, inflatable
balls, and other inflatables items can
cause them to explode or fly apart, and
could result in serious injury.
How To Prevent It
Follow the equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments or inflatable items.
Unattended tires, inflatable balls, Always remain in attendance when
inflatable toys, and other inflatable inflating tires, inflatable balls, inflatable
items can over inflate very quickly toys, and other inflatable items. Be
sometimes in a matter of seconds and prepared to stop inflator when item is fully
result in personal injury or property inflated, sometimes in e matter of
damage, seconds.
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WARNING: Risk from Flying Objects
What Could Happen How To Prevent It
The inflator air stream can cause soft
tissue damage to exposed skin and
can propel dirt, chips, loose particles,
and small objects at high speed,
resulting in property damage or personal
injury.
Always wear ANSI Z87.1 approved safety
glasses with side shields when using the
inflator.
Never direct compressed air toward any
part of the body or at other people or
animals.
Always turn the inflator off before
attempting maintenance, attaching tools,
or accessories.
5* ENG D30502

:r:I"4..I;I _
WARNING: Risk of Electrical Shock
What Could Happen How To Prevent It
Your inflator is powered by electricity. Never operate the inflator outdoors when
Like any other electrically powered it is raining or in wet conditions.
device, If it is not used properly it may Never operate inflator with protective
cause electric shock, covers removed or damaged.
Always replace damaged or worn
electric cords before operating inflator.
Repairs attempted by unqualified Any electrical wiring or repairs required
personnel can result in serious injury on this product should be performed by
or death by electrocution, authorized service center personnel in
accordance with national and local
electrical codes.
Electrical Grounding: Failure to provide Make certain that the electrical circuit to
adequate grounding to this product which the inflator is connected provides
could result in serious injury or death proper electrical grounding, correct
from electrocution, voltage, and adequate fuse protection.
See grounding instructions. When operating inflator outdoors use
GFCI outlet.
WARNING: Risk to Breathing
What Could Happen How To Prevent It
The compressed air directly from your
inflator is not safe for breathing The air
stream may contain carbon monoxide,
toxic vapors, or solid particles from the
tank. Breathing these contaminants
can cause serious injury or death.
Air obtained directly from the inflator
should never be used to supply air for
human consumption. In order to use air
produced by this inflator for breathing,
suitable filters and in-line safety
equipment must be properly installed.
in-line filters and safety equipment used
in conjunction with the inflator must be
capable of treating air to all applicable
local and federal codes prior to human
consumption.
D30502 6* ENG

WARNING: Risk of Burns
What Could Happen
Touching exposed metal such as the
inflator head or outlet tubes, can result
in serious burns.
How To Prevent It
Never touch any exposed metal parts
on inflator during or immediately after
operation. Inflator will remain hot for
several minutes after operation.
Do not reach around protective shrouds
or attempt maintenance until unit has
been allowed to cool.
;f.,v,#.,1"1=
WARNING: Risk from Moving Parts _)
What Could Happen How To Prevent It
Moving parts such as the pulley, flywheel, Never operate the inflator with guards
and belt can cause serious injury if they or covers which are damaged or
come into contact with you, your clothing, removed.
loose hair, or jewelery.
Attempting to operate inflator with Any repairs required on this product
damaged or missing parts or attempting should be performed by authorized
to repair inflator with protective shrouds service center personnel.
removed can expose you to moving parts
and can result in serious injury.
;f.,v,#.,1"1=
WARNING: Risk of Falling
What Could Happen How To Prevent It
An inflator can fall from a table, Always operate inflator in a stable
workbench, or roof causing damage to secure position to prevent accidental
the inflator and could result in serious movement of the unit. Never operate
injury or death to the operator, inflator on aroof or other elevated
position.
7÷ ENG D30502

WARNING: Risk of Unsafe Operation
What Could Happen How ToPrevent It
Unsafe operation of your inflator could
lead to serious injury or death to you
or others.
Review and understand all instructions
and warnings in this manual
Become familiar with the operation and
controls of the inflator.
Keep operating area clear of all persons,
pets, and obstacles.
Keep children away from the inflator at all
times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all times.
Never defeat the safety features of this
product.
Equip area of operation with a fire
extinguisher.
Do not operate machine with missing,
broken, or unauthorized parts.
SAVE THESE INSTRUCTIONS
Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per
minute; a unit of measure of air
delivery.
PSlG: Pounds per square inch
gauge; a unit of measure of pressure.
Code Certification: Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Branch Circuit: Circuit carrying
electricity from electrical panel to
outlet.
This unit is capable of powering the following Accessories. Accessories
included with your inflator:
Inflation Needle: Used to inflate
sport balls.
Extension Nozzle: Used to inflate
small inflatable items such as air rafts
and beach balls.
High Flow Inflator/Deflator adapter
body with three nozzles and seal
ring: Used to inflate or deflate air
mattresses, small boats, inflatable
toys, and other inflatable items that
use a large volume of low-pressure air.
D30502 8* ENG

'_-"_-__h_I:]_'&
Contents of Carton
1-Inflator equipped with hose and
universal valve adapter
1 - Accessories Kit
1- Inflator Needle
1 - Extension Nozzle
1 - High Flow Inflator/Deflator
adapter body with three
nozzles and seal ring
To Remove Inflator from Carton
1. Grasp handle and lift the inflator
out of the carton.
2. Remove all packaging from
inflator and discard.
II__.!n€.4uluP'.,tnd[o]_J
HOW TO SET UP YOUR
UNIT
Location of the inflator
Locate the inflator in a clean, dry and
well ventilated area. The inflator
pump and housing are designed to
allow for proper cooling. The
ventilation openings on the inflator
are necessary to maintain proper
operating temperature. Do not place
rags or other containers on or near
these openings.
GROUNDING INSTRUCTIONS
Risk of Electrical
Shock. In the
event of a short circuit, grounding
reduces the risk of shock by
providing an escape wire for the
electric current. This inflator must
be properly grounded.
The inflator is equipped with a cord
having a grounding wire with an
appropriate grounding plug (see
following illustrations). The plug must
be used with an outlet that has been
installed and grounded in accordance
with all local codes and ordinances.
1. The cord set and plug with this
unit contains a grounding pin.
This plug MUST be used with a
grounded outlet.
IMPORTANT: The outlet being used
must be installed and grounded in
accordance with all local codes and
ordinances.
2. Make sure the outlet being used
has the same configuration as
the grounded plug. DO NOT
USE AN ADAPTER. See
illustration.
Pin
3.
4.
Inspect the plug and cord before
each use. Do not use if there are
signs of damage.
If these grounding instructions
are not completely understood,
or if in doubt as to whether the
inflator is properly grounded,
have the installation checked by
a qualified electrician.
9-ENG D30502

_'_I Risk of Electrical
Shock. IMPROPER
GROUNDING CAN RESULT IN
ELECTRICAL SHOCK.
Do not modify the plug provided. If
it does not fit the available outlet, a
correct outlet should be installed
by a qualified electrician.
Repairs to the cord set or plug
MUST be made by a qualified
electrician.
Extension Cords
If an extension cord must be used, be
sure it is:
a 3-wire extension cord that has
a 3-blade grounding plug, and a
3-slot receptacle that will accept
the plug on the product
*in good condition
no longer than 50 feet
16 gauge (AWG) or larger. ('Wire
size increases as gauge number
decreases. 14, 12, 10, and 8
AWG may also be used.
Voltage and Circuit Protection
Refer to the specification chart for the
voltage and minimum branch circuit
requirements.
Certain inflators can be operated on a
15 amp circuit if the following
conditions are met.
1. Voltage supply through branch
circuit is 15 amps.
2. Circuit is not used to supply any
other electrical needs (lights,
appliances, etc.).
3. Extension cords comply with
specifications.
4. Circuit is equipped with a 15
amp circuit breaker or 15 amp
time delay fuse. NOTE: If
compressor is connected to a
circuit protected by fuses, use
only time delay fuses. Time delay
fuses should be marked "D" in
Canada and "T" in the US.
If any of the above conditions cannot
be met, or if operation of the
compressor repeatedly causes
interruption of the power, it may be
necessary to operate it from a 20
amp circuit. It is not necessary to
change the cord set.
D30502 10_ ENG